Feeding sleeve core device

By integrating the core storage, transfer, sorting and insertion mechanisms, the multi-axis rotary slitting machine achieves full-process automation, solving the high cost problem caused by traditional manual operation, improving production efficiency and reducing human risk.

CN224091287UActive Publication Date: 2026-04-07DONGGUAN JUEHUAN AUTOMATION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In the traditional multi-axis rotary slitting machine production process, the core insertion requires manual operation, resulting in high production costs, time and labor consumption, and making it impossible to achieve a fully automated assembly line core insertion process.

Method used

Design a feeding and sleeve core device that integrates the core storage mechanism, transfer conveyor line, sorting and collection mechanism and sleeve core mechanism to achieve full-process automation. It adopts a multi-station assembly line layout and includes multiple sets of winding shafts for sleeve cores.

Benefits of technology

It has achieved fully automated operation of the chip manufacturing process, improving production efficiency, reducing human intervention and operational risks, and helping companies reduce production costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a feeding pipe core sleeving device which comprises a pipe core storage mechanism, a pipe core transfer conveying line, a pipe core sorting and collecting mechanism and a pipe core sleeving mechanism. The pipe core transfer conveying line is arranged between the pipe core storage mechanism and the pipe core sorting and collecting mechanism, and the pipe core sleeving mechanism is arranged on one side of the output end of the pipe core sorting and collecting mechanism and is matched with the pipe core sorting and collecting mechanism to sleeve the winding shaft with the pipe cores. A tube core storage mechanism, a tube core transferring and conveying line, a tube core sorting and collecting mechanism and a tube core sleeving mechanism are integrated together, so that full-process automation of'tube core pre-storage, tube core transferring and conveying, tube core sorting and tube core sleeving 'is realized, and efficiency loss caused by manual carrying is eliminated; the automatic feeding pipe core sleeving device adopts an assembly line type multi-station collaborative layout, and the pipe core sleeving mechanism comprises a plurality of groups of winding shafts sleeved with pipe cores, so that the storage of multiple rows of pipe cores is realized, the production efficiency is improved, the human participation and the production risk of operators are reduced, and enterprises are helped to reduce the production cost.
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Description

TECHNICAL FIELD

[0001] The utility model relates to holographic imaging technical field, concretely is a kind of loading sleeve core device. BACKGROUND

[0002] Traditional multi-shaft rotary slitting machine, production process is usually: need manual to directly wear sleeve core in winding shaft, or need to manually arrange tube core in certain structure's pipe bowl, to realize the function of wearing pipe. The above technical scheme increases the production cost of enterprise, simultaneously time-consuming, labor-consuming, cannot satisfy the realization of full-automatic, assembly line type carries out the process of wearing tube core.

[0003] Therefore, the technical personnel in the art propose a kind of loading sleeve core device. CONTENT OF UTILITY MODEL

[0004] In view of the deficiencies of prior art, the utility model provides a kind of loading sleeve core device, by integrating together with tube core storage mechanism, tube core transfer conveying line, tube core sorting collection mechanism and sleeve core mechanism, realize the operation of flow line type and high efficiency.

[0005] To achieve the above object, the utility model is realized by the following technical scheme:

[0006] A kind of loading sleeve core device, including tube core storage mechanism, tube core transfer conveying line, tube core sorting collection mechanism and sleeve core mechanism;The tube core transfer conveying line is arranged between tube core storage mechanism and tube core sorting collection mechanism, and the sleeve core mechanism is arranged at the output end side of tube core sorting collection mechanism.

[0007] Further, the tube core storage mechanism includes tube core storage rack, the upper portion of the tube core storage rack is provided with tube core storage hopper, the tube core storage hopper is slidably connected with tube core storage rack by lifting movement module, and the inner bottom surface of the tube core storage hopper is inclined.

[0008] Further, the output end side of the tube core transfer conveying line is provided with push feeding mechanism, the push feeding mechanism includes push feeding mounting plate, the upper portion of the push feeding mounting plate is provided with push feeding cylinder, the push feeding cylinder driving shaft is provided with transmission block, the front side of the transmission block is provided with unloading jig, and the working surface of the unloading jig is inclined.

[0009] Further, the tube core sorting collection mechanism includes tube core collection rack, the upper portion of the tube core collection rack is provided with tube core collection hopper, the lower portion of the tube core collection hopper is provided with storage tube frame body communicated with hopper outlet pipe, the storage tube frame body adopts three-face enclosure structure, which includes bottom plate and short side two side vertical plate, and the bottom of the storage tube frame body is inclined.

[0010] Furthermore, a core collecting frame is also provided with a core stopping mechanism. The core stopping mechanism includes a stopping mounting frame, a stopping cylinder is provided on the upper part of the stopping mounting frame, a stopping frame is provided on the driving shaft of the stopping cylinder, and a stopping component is provided at the front end of the stopping frame.

[0011] Furthermore, the lower part of the tube collecting frame is provided with a pushing mechanism and a sleeve insertion mechanism; the pushing mechanism includes a pushing cylinder, the driving shaft of the pushing cylinder is provided with a transmission block, the front side of the transmission block is provided with a pushing fixture, and the working surface of the pushing fixture is an inclined surface; the pushing fixture is located behind the tube storage frame and abuts against the tube core to prevent the tube core from sliding backward;

[0012] Furthermore, a V-shaped hopper is provided in front of the storage tube frame, and a tube core inflow connecting plate is provided between the V-shaped hopper and the storage tube frame. The output end of the V-shaped hopper corresponds to the tube core fitting mechanism. The fitting mechanism is located directly above the V-shaped hopper. The fitting mechanism includes a fitting mounting frame, and a fitting transverse moving module is provided at the lower part of the fitting mounting frame. The moving platform of the fitting transverse moving module is provided with a fitting fixture.

[0013] Furthermore, the sleeve core mechanism includes a sleeve core frame, and a rotating device and a film roll device are provided inside the sleeve core frame. The rotating device includes a rotating spindle and a rotating frame connected to the rotating spindle. The rotating spindle is driven to rotate by a driving mechanism and drives the rotating frame to rotate. The rotating frame has four sets of take-up shafts for sleeve cores evenly arranged in the circumferential direction.

[0014] Compared with existing technologies, it has the following advantages:

[0015] A core feeding and sleeve fitting device is provided, which integrates a core storage mechanism, a core transfer and conveying line, a core sorting and collection mechanism, and a core fitting mechanism to achieve full automation of the "core pre-storage - core transfer and conveying - core sorting - core fitting" process, eliminating efficiency losses caused by manual handling. This core feeding and sleeve fitting device adopts a multi-station collaborative layout in an assembly line manner, and the core fitting mechanism includes multiple sets of core-fitting rewinding shafts to realize the storage of multiple rows of cores, improve production efficiency, reduce human intervention and production risks for operators, and help enterprises reduce production costs. Attached Figure Description

[0016] Figure 1 The diagram shown is an assembly structure diagram of a feeding sleeve core device;

[0017] Figure 2 The diagram shows the structure of the core storage mechanism, the core transfer conveyor line, and the feeding mechanism.

[0018] Figure 3The diagram shows the structure of the core storage mechanism, the core transfer conveyor line, and the feeding mechanism.

[0019] Figure 4 The diagram shows the structure of the core storage mechanism, the core transfer conveyor line, and the feeding mechanism.

[0020] Figure 5 The diagram shown is a structural diagram of the die sorting and collection mechanism;

[0021] Figure 6 The diagram shown is a structural diagram of the die sorting and collection mechanism;

[0022] Figure 7 The diagram shown is a structural diagram of the die sorting and collection mechanism;

[0023] Figure 8 The diagram shown is a structural diagram of the die sorting and collection mechanism;

[0024] Figure 9 The diagram shown is a structural diagram of the sleeve core mechanism;

[0025] Figure 10 The diagram shown is a structural diagram of the sleeve core mechanism;

[0026] Figure 11 The diagram shown is a structural diagram of the sleeve core mechanism.

[0027] In the diagram: 1. Core storage mechanism; 2. Core transfer conveyor line; 3. Core sorting and collection mechanism; 4. Core sleeve mechanism; 5. Pushing mechanism; 6. Core; 11. Core storage frame; 12. Core storage hopper; 13. Lifting and moving module; 31. Core collection frame; 32. Core collection hopper; 33. Core stop mechanism; 34. Pushing mechanism; 35. Sleeving mechanism; 36. V-shaped hopper; 37. Core inflow connecting plate; 40. Core sleeve frame; 4 1. Rotating device; 42. Film roll assembly; 320. Hopper outlet pipe; 321. Storage frame; 331. Stop mounting bracket; 332. Stop cylinder; 333. Stop frame; 334. Stop component; 341. Push cylinder; 342. Push fixture; 343. Push fixture; 351. Fitting mounting bracket; 352. Fitting transverse movement module; 353. Fitting fixture; 411. Rotating spindle; 412. Rotating frame; 413. Rewinding shaft. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-11 This utility model provides a technical solution: a core loading and sleeve device, including a core storage mechanism 1, a core transfer conveyor line 2, a core sorting and collecting mechanism 3, and a core sleeve mechanism 4. The core transfer conveyor line 2 is located between the core storage mechanism 1 and the core sorting and collecting mechanism 3. The core sleeve mechanism 4 is located on one side of the output end of the core sorting and collecting mechanism 3 and cooperates with the core sorting and collecting mechanism 3 to sleeve the core onto the take-up shaft. By integrating the core storage mechanism 1, the core transfer conveyor line 2, the core sorting and collecting mechanism 3, and the core sleeve mechanism 4, the entire process of "core pre-storage - core transfer conveyor - core sorting - core sleeve" is automated, eliminating efficiency losses caused by manual handling. This core loading and sleeve device adopts a multi-station collaborative layout in an assembly line manner, and the core sleeve mechanism 4 includes multiple sets of take-up shafts for sleeved cores, realizing the storage of multiple rows of cores, improving production efficiency, reducing human intervention and production risks for operators, and helping enterprises reduce production costs.

[0030] Please see Figures 1-3 The core storage mechanism 1 includes a core storage frame 11, with a core storage hopper 12 mounted on top of the frame 11. The core storage hopper 12 is slidably connected to the frame 11 via a lifting and moving module 13. The bottom surface of the core storage hopper 12 is inclined. The lifting and moving module 13 includes components such as a linear guide rail, a slider, and a drive motor. The specific structure and working principle of the lifting and moving module 13 are existing known technologies and will not be described in detail here. When a whole package of cores is poured into the core storage hopper 12, the lifting and moving module 13 moves the core storage hopper 12 upward. Because the bottom surface of the core storage hopper 12 is inclined, cores located near the core transfer conveyor line 2 can be lifted and pushed into the input end of the core transfer conveyor line 2.

[0031] Please see Figures 1-3 A feeding mechanism 5 is provided on one side of the output end of the core transfer conveyor line 2. The feeding mechanism 5 includes a feeding mounting plate 51, a feeding cylinder 52 is provided on the upper part of the feeding mounting plate 51, a transmission block is provided on the drive shaft of the feeding cylinder 52, and a discharge fixture 53 is provided on the front side of the transmission block. The working surface of the discharge fixture 53 is an inclined surface. It should be noted that at the end of the core transfer conveyor line 2, that is, the output end, a blocking structure 54 is provided to stop the core 6, which cooperates with the feeding mechanism 5 to push the core 6 out of the conveyor line.

[0032] Please see Figures 5-8The tube core sorting and collection mechanism 3 includes a tube core collection frame 31. A tube core collection hopper 32 is provided on the upper part of the tube core collection frame 31. A tube storage frame 321 connected to the outlet pipe 320 of the hopper is provided on the lower part of the tube core collection hopper 32. The tube storage frame 321 adopts a three-sided enclosure structure, which includes a bottom plate and two vertical plates on the short side. The bottom of the tube storage frame 321 is a slope, which is higher in the front and lower in the back, to prevent the tube core from sliding out from the front of the tube storage frame 321 when it falls into the tube storage frame 321.

[0033] The upper part of the tube collecting frame 31 is also provided with a tube stopping mechanism 33. The tube stopping mechanism 33 includes a stopping mounting frame 331, a stopping cylinder 332 is provided on the upper part of the stopping mounting frame 331, a stopping frame 333 is provided on the drive shaft of the stopping cylinder 332, and a stopping element 334 is provided at the front end of the stopping frame 333. It should be noted that the function of the tube stopping mechanism 33 is to ensure that the tubes 6 flow into the tube collecting hopper 32 in an orderly manner, and to prevent multiple sets of tubes 6 from piling up and causing blockage of the tube collecting hopper 32, which would prevent the tubes 6 from flowing to the hopper outlet pipe 320.

[0034] The lower part of the tube collecting frame 31 is provided with a pushing mechanism 34 and a fitting mechanism 35; the pushing mechanism 34 includes a pushing cylinder 341, the driving shaft of the pushing cylinder 341 is provided with a transmission block, and the front side of the transmission block is provided with a pushing fixture 342, the working surface of the pushing fixture 342 is an inclined surface; the pushing fixture 342 is located behind the tube storage frame 321, and the tube core is abutted by the pushing fixture 342 to prevent the tube core from sliding backward;

[0035] When the core 6 flows out of the hopper outlet pipe 320, due to the presence of a storage frame 321 connected to the hopper outlet pipe 320, multiple cores are stacked in a row through the cooperation of the storage frame 321 and the hopper outlet pipe 320. Then, the bottom core is pushed out by the pusher fixture 342. The bottom core is only pushed out by the working surface of the pusher fixture 342, while the upper cores are held in place by the upper surface of the pusher fixture 342. When the pusher fixture 342 is completely withdrawn from the storage frame 321, the upper cores fall to the bottom slope of the storage frame 321. At the same time, the pusher fixture 342 holds the cores to prevent them from sliding backward. Then, the above process is repeated to push out the bottom core.

[0036] A V-shaped hopper 36 is provided in front of the tube storage frame 321. A tube core inflow connecting plate 37 is provided between the V-shaped hopper 36 and the tube storage frame 321, allowing the tube core to flow from the tube storage frame 321 into the V-shaped hopper 36. The output end of the V-shaped hopper 36 corresponds to the tube core sleeve mechanism 4. The sleeve insertion mechanism 35 is located directly above the V-shaped hopper 36. The sleeve insertion mechanism 35 includes a sleeve insertion mounting frame 351. A sleeve insertion transverse moving module 352 is provided at the lower part of the sleeve insertion mounting frame 351. The specific structure and working principle of the transverse moving module are existing known technologies, so they will not be described in detail. The moving table of the sleeve insertion transverse moving module 352 is provided with a sleeve insertion fixture 353. The sleeve insertion fixture 353 pushes the tube core in the V-shaped hopper 36 to the output end, and cooperates with the take-up shaft on the tube core sleeve mechanism 4 to sleeve the tube core onto the take-up shaft.

[0037] Please see Figures 9-11 The sleeve core mechanism 4 includes a sleeve core frame 40. The sleeve core frame 40 is equipped with a rotating device 41 and a film roll device 42. The rotating device 41 includes a rotating main shaft 411 and a rotating frame 412 connected to the rotating main shaft. The rotating main shaft 411 is driven to rotate by a driving mechanism and drives the rotating frame 412 to rotate. The rotating frame 412 is evenly provided with four sets of take-up shafts 413 for sleeve core 6 along the circumference.

[0038] The working principle of this feeding tube core device is as follows: The entire package of tube cores is poured into the tube core storage hopper 12. The lifting and moving module 13 drives the tube core storage hopper 12 to move upward, lifting the tube cores located near the tube core transfer conveyor line 2 and pushing them into the input end of the tube core transfer conveyor line 2. The tube cores 6 are conveyed to the tube core sorting and collecting mechanism 3 through the conveyor line. When the tube cores are conveyed to the output end of the conveyor line, the pushing mechanism 5 pushes the tube cores into the tube core collecting hopper 32 through the unloading fixture 53. The tube cores flow along the tube core collecting hopper 32 to the hopper outlet pipe 320. It should be noted that this application adds a tube core stop mechanism 33. The function of the tube core stop mechanism 33 is to ensure that the tube cores 6 flow into the tube core collecting hopper 32 in an orderly manner, preventing multiple sets of tube cores from piling up and causing hopper blockage, which would prevent the tube cores 6 from flowing to the hopper outlet pipe 320.

[0039] When the core tube 6 flows out of the hopper outlet pipe 320, due to the presence of a storage frame 321 connected to the hopper outlet pipe 320, multiple core tubes are stacked in a row through the cooperation of the storage frame 321 and the hopper outlet pipe 320. The pushing mechanism 34 is activated, and the pushing fixture 342 pushes out the core tube at the bottom and flows into the V-shaped hopper 36 through the connecting plate 37. The fitting mechanism 35 is activated, and the fitting fixture 353 pushes the core tube 6 in the V-shaped hopper 36 towards the fitting mechanism 4. At the same time, the rotating device 41 is activated, driving the rotating frame 412 to rotate, so that the rotating frame... The first set of take-up shafts 413 on 412 corresponds to the output end of the V-shaped bucket 36. The fixture 353 is inserted to push out the core 6 and put it onto the first set of take-up shafts 413. The first set of take-up shafts 413 is fitted to receive the core 6. After the first set of take-up shafts 413 has finished receiving, the rotating frame 412 rotates 90 degrees, so that the first set of take-up shafts 413 is transferred to the film winding roller device 42. The film winding roller device 42 winds the film onto the core on the first set of take-up shafts 413. At the same time, the second set of take-up shafts 413 on the rotating frame 412 corresponds to the output end of the V-shaped bucket 36. The above steps are repeated to put the core 6 onto the tube.

Claims

1. A feeding sleeve core device, characterized in that, It includes a core storage mechanism (1), a core transfer conveyor line (2), a core sorting and collection mechanism (3), and a core sleeve mechanism (4); the core transfer conveyor line (2) is located between the core storage mechanism (1) and the core sorting and collection mechanism (3), and the core sleeve mechanism (4) is located on one side of the output end of the core sorting and collection mechanism (3), and cooperates with the core sorting and collection mechanism (3) to sleeve the core onto the take-up shaft.

2. The feeding sleeve core device according to claim 1, characterized in that, The core storage mechanism (1) includes a core storage frame (11), and a core storage hopper (12) is provided on the upper part of the core storage frame (11). The core storage hopper (12) is slidably connected to the core storage frame (11) through a lifting and moving module (13). The bottom surface of the core storage hopper (12) is an inclined surface.

3. The feeding sleeve core device according to claim 1, characterized in that, The core transfer conveyor line (2) is provided with a pushing mechanism (5) on one side of the output end. The pushing mechanism (5) includes a pushing mounting plate (51). A pushing cylinder (52) is provided on the upper part of the pushing mounting plate (51). A transmission block is provided on the drive shaft of the pushing cylinder (52). A discharge fixture (53) is provided on the front side of the transmission block. The working surface of the discharge fixture (53) is an inclined surface.

4. The feeding sleeve core device according to claim 1, characterized in that, The core sorting and collecting mechanism (3) includes a core collecting frame (31), a core collecting hopper (32) is provided on the upper part of the core collecting frame (31), and a core storage frame (321) connected to the hopper outlet pipe (320) is provided on the lower part of the core collecting hopper (32). The core storage frame (321) adopts a three-sided enclosure structure, which includes a bottom plate and two short side uprights. The bottom of the core storage frame (321) is a slope.

5. The feeding sleeve core device according to claim 4, characterized in that, The upper part of the tube collecting frame (31) is also provided with a tube stop mechanism (33), the tube stop mechanism (33) includes a stop mounting frame (331), the upper part of the stop mounting frame (331) is provided with a stop cylinder (332), the drive shaft of the stop cylinder (332) is provided with a stop frame (333), and the front end of the stop frame (333) is provided with a stop component (334).

6. The feeding sleeve core device according to claim 4, characterized in that, The lower part of the tube core collection frame (31) is provided with a pushing mechanism (34) and a fitting mechanism (35); the pushing mechanism (34) includes a pushing cylinder (341), the driving shaft of the pushing cylinder (341) is provided with a transmission block, the front side of the transmission block is provided with a pushing fixture (342), the working surface of the pushing fixture (342) is an inclined surface; the pushing fixture (342) is located behind the tube storage frame (321), and the tube core is abutted by the pushing fixture (342) to prevent the tube core from sliding backward.

7. The feeding sleeve core device according to claim 6, characterized in that, A V-shaped bucket (36) is provided in front of the storage frame (321), and a tube core inflow connecting plate (37) is provided between the V-shaped bucket (36) and the storage frame (321). The output end of the V-shaped bucket (36) corresponds to the tube core mechanism (4). The insertion mechanism (35) is located directly above the V-shaped bucket (36). The insertion mechanism (35) includes an insertion mounting frame (351). An insertion transverse moving module (352) is provided at the lower part of the insertion mounting frame (351). An insertion fixture (353) is provided on the moving table of the insertion transverse moving module (352).

8. The feeding sleeve core device according to claim 7, characterized in that, The sleeve core mechanism (4) includes a sleeve core frame (40), and a rotating device (41) and a film roll device (42) are provided inside the sleeve core frame (40). The rotating device (41) includes a rotating spindle (411) and a rotating frame (412) connected to the rotating spindle. The rotating spindle (411) is driven to rotate by a driving mechanism and drives the rotating frame (412) to rotate. The rotating frame (412) is provided with multiple sets of take-up shafts (413) for sleeve cores evenly arranged in the circumferential direction.