Heat-containing wastewater pretreatment device for heat exchange unit
By introducing additive and detection components into the pretreatment device for hot wastewater in heat exchanger units, the problem of scale precipitation at high temperatures was solved, enabling precise addition of scale inhibitors and control of wastewater temperature, thereby improving treatment efficiency and preventing clogging.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-04-07
AI Technical Summary
Existing heat exchanger units using pretreatment devices for hot wastewater are prone to scale buildup at high temperatures, leading to reduced treatment efficiency and potential blockages.
A pretreatment device for hot wastewater was designed, comprising an additive component and a detection component. The amount of scale inhibitor added is adjusted through an impeller and gear system, and a temperature detector is used to control the wastewater recirculation for secondary filtration to ensure that the temperature meets the standard.
It effectively prevents scale formation, improves wastewater treatment efficiency, prevents clogging, and enables precise control of wastewater temperature and secondary filtration, thereby enhancing overall work efficiency.
Smart Images

Figure CN224091722U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat exchanger wastewater treatment technology, specifically a pretreatment device for hot wastewater from heat exchanger units. Background Technology
[0002] Many industrial processes, such as textiles, printing and dyeing, chemicals, and pharmaceuticals, generate large amounts of hot wastewater. This wastewater typically has a high temperature and contains various pollutants, such as organic matter, colloids, impurities, acids, and alkalis. Direct discharge of such wastewater not only wastes water resources but also pollutes the environment.
[0003] Chinese patent CN216409908U provides a pretreatment device for hot wastewater in a heat exchanger unit, including a mounting frame, a sliding groove, and a handle. The sliding groove specifically comprises a slider, a lifting transmission block, teeth, a through groove, a round button, a disc, a connecting rod, a hollow tube, a generator, a pipe, a drive shaft, a turbine, a sealing plug, a rotating shaft, and a rotating plate. The sliding groove is mounted on the mounting frame, and a slider is slidably connected within it. A lifting transmission block is located on one side of the slider, and a through groove is formed on the lifting transmission block. Teeth are formed on the inner surface of the through groove. A three-phase asynchronous motor is mounted on the mounting frame, and the power output end of the three-phase asynchronous motor is connected to the power input end of the disc. By adjusting the pressure difference of the water flow, the flow rate of the water can be accelerated, thereby increasing the turbine speed and improving power generation efficiency. This enables self-sufficiency in electricity and saves resources.
[0004] When the heat exchanger unit uses the above-mentioned heat-containing wastewater pretreatment device, the high temperature during the pretreatment process causes scale to precipitate inside the wastewater, which reduces the treatment efficiency of the heat-containing wastewater and may cause blockage over time.
[0005] Therefore, this utility model provides a pretreatment device for hot wastewater in heat exchange units to solve the above problems. Utility Model Content
[0006] To address the shortcomings of existing technologies, this utility model provides a pretreatment device for hot wastewater in heat exchange units. This device solves the problem that, during the pretreatment process of hot wastewater in heat exchange units, the high temperature causes scale to precipitate inside the wastewater, resulting in reduced treatment efficiency and potential blockage over time.
[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: a pretreatment device for hot wastewater in a heat exchanger unit, comprising a base, a wastewater tank fixed on the top left side of the base, an additive component sealed to the right side of the wastewater tank, a heat exchange filter box sealed to the other side of the additive component, and a detection component fixed to the other end of the heat exchange filter box.
[0008] The addition component includes an addition box, an impeller rotatably connected inside the addition box, gears fixed on both sides of the impeller, a rack meshing with the side of the gears, a connecting block fixed on the side of the rack, an addition tube sealed to the top of the addition box, a storage box fixed to the top of the addition tube, an adjusting ring rotatably connected to the inner wall of the addition tube, and the other end of the connecting block fixed to the adjusting ring.
[0009] Preferably, a sealing plate is slidably connected inside the adding tube, and a groove is formed inside the adding tube, with the sealing plate slidably connected in the groove.
[0010] Preferably, support columns are fixed on both sides of the adding box, and positioning columns are fixed inside the support columns. A collar is slidably connected to the positioning column, and the other end of the collar is fixed to a rack.
[0011] Preferably, a spring is fixed to the bottom of the rack.
[0012] Preferably, the detection component includes a temperature detector, which is installed on the output pipe of the heat exchange filter box. An adjustment column is fixed to the side of the temperature detector away from the heat exchange filter box. A motor is fixed to the top of the adjustment column, a rotating column is fixed to the output end of the motor, and a baffle is fixed to the side of the rotating column.
[0013] Preferably, the heat exchange filter box is externally sealed with a return pipe, and the regulating column is installed at the connection between the return pipe and the heat exchange filter box.
[0014] Beneficial effects
[0015] This invention provides a pretreatment device for hot wastewater in heat exchanger units. Compared with the prior art, it has the following advantages:
[0016] (1) A heat exchanger unit heat-containing wastewater pretreatment device, by setting up a descaling component, can control the amount of scale inhibitor added according to the actual flow rate of the wastewater, thereby preventing the formation of scale inside the pipe after long-term use, and achieving the effect of preventing scale formation. At the same time, by means of a spring, the inside of the scale tank can be automatically sealed when no wastewater is discharged, thereby preventing the waste of excess scale inhibitor.
[0017] (2) A heat exchanger unit for pretreatment of hot wastewater, by setting up a detection component, enables the temperature detection of the wastewater after filtration and heat exchange, so that the wastewater with the qualified temperature enters the next processing step, and the wastewater that does not meet the qualified temperature is returned through the return pipe and subjected to secondary heat exchange and filtration, thereby achieving the effect of temperature detection of the wastewater after heat exchange and filtration, and allowing the wastewater that does not meet the qualified temperature to undergo secondary heat exchange and filtration, thereby improving the working efficiency of the device. Attached Figure Description
[0018] Figure 1 This is a perspective view of the external structure of this utility model;
[0019] Figure 2 This is a three-dimensional view of the material feeding and adding component structure of this utility model;
[0020] Figure 3 yes Figure 2 Enlarged view of the structure at point A in the middle;
[0021] Figure 4 This is a side sectional perspective view of the detection component of this utility model.
[0022] In the diagram: 1. Base; 2. Adding component; 21. Adding box; 22. Impeller; 23. Gear; 24. Rack; 25. Connecting block; 26. Adding pipe; 27. Storage box; 28. Adjusting ring; 29. Sealing plate; 210. Support column; 211. Positioning column; 212. Collar; 213. Spring; 3. Detection component; 31. Temperature detector; 32. Adjusting column; 33. Motor; 34. Rotating column; 35. Baffle; 36. Return pipe; 4. Wastewater tank; 5. Heat exchange filter box. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1:
[0025] Please see Figure 1-3 A heat exchanger unit heat wastewater pretreatment device includes a base 1, a wastewater tank 4 fixed on the top left side of the base 1, an adding component 2 sealed to the right side of the wastewater tank 4, a heat exchange filter box 5 sealed to the other side of the adding component 2, and a detection component 3 fixed to the other end of the heat exchange filter box 5.
[0026] The addition component 2 includes an addition box 21, an impeller 22 is rotatably connected inside the addition box 21, gears 23 are fixed on both sides of the impeller 22, a rack 24 is meshed with the side of the gears 23, a connecting block 25 is fixed on the side of the rack 24, an addition tube 26 is sealed to the top of the addition box 21, a storage box 27 is fixed to the top of the addition tube 26, an adjusting ring 28 is rotatably connected to the inner wall of the addition tube 26, and the other end of the connecting block 25 is fixed to the adjusting ring 28. The adjusting ring 28 is made of elastic material and is malleable.
[0027] A sealing plate 29 is slidably connected inside the adding tube 26. A groove is opened inside the adding tube 26, and the sealing plate 29 is slidably connected in the groove. The sealing plate 29 keeps the inside of the adding tube 26 sealed when the connecting block 25 moves.
[0028] Support columns 210 are fixed on both sides of the adding box 21. Positioning columns 211 are fixed inside the support columns 210. A collar 212 is slidably connected to the positioning column 211. The other end of the collar 212 is fixed to the rack 24. The positioning column 211 provides a limit for the rack 24 to prevent the rack 24 from shifting to both sides.
[0029] A spring 213 is fixed at the bottom of the rack 24. The spring 213 can cause the rack 24 to automatically spring back to its original position when the impeller 22 is not driven to rotate by the wastewater flow.
[0030] In this embodiment, when wastewater from the base 1 enters the addition tank 21, the wastewater flow rate is relatively fast, causing the impeller 22 to rotate. This causes the impeller 22 to drive the gear 23 to rotate and mesh with the rack 24. This causes the rack 24 to lift the collar 212 and slide downward in the positioning post 211. The connecting block 25 on the side of the rack 24 drives the adjusting ring 28 to adjust, thereby widening the opening of the adjusting ring 28. When the opening of the adjusting ring 28 widens or narrows, the sealing plate 29 inside the addition tube 26 can keep the inside of the addition tube 26 sealed. At this time, the storage tank 27 can add scale inhibitor to the addition tank 21 according to the wastewater flow rate. When the wastewater flow rate decreases or remains stationary, the rack 24 rebounds upward by the elastic force of the spring 213, causing the rack 24 to drive the gear 23 and the impeller 22 to rotate in opposite directions. The force of the impeller 22 rotation cancels out the force applied by the wastewater flow rate, thereby keeping the opening size of the adjusting ring 28 unchanged.
[0031] Example 2:
[0032] Please see Figure 1-4Based on Embodiment 1, this embodiment provides a technical solution. The detection component 3 includes a temperature detector 31. The temperature detector 31 is installed on the output pipe of the heat exchange filter box 5. An adjustment column 32 is fixed on the side of the temperature detector 31 away from the heat exchange filter box 5. A motor 33 is fixed on the top of the adjustment column 32. A rotating column 34 is fixed on the output end of the motor 33. A baffle 35 is fixed on the side of the rotating column 34.
[0033] The heat exchange filter box 5 is externally sealed with a return pipe 36. An adjusting column 32 is installed at the connection between the return pipe 36 and the heat exchange filter box 5. The return pipe 36 can transport substandard wastewater back to the inlet of the heat exchange filter box 5.
[0034] In this embodiment, after the wastewater undergoes heat exchange filtration in the heat exchange filter box 5, it passes through the temperature detector 31. The temperature detector 31 detects the temperature of the wastewater. If the temperature does not meet the standard, the temperature detector 31 controls the motor 33, causing the motor 33 to drive the rotating column 34 to rotate. This causes the baffle 35 on the side of the rotating column 34 to rotate to the side away from the return pipe 36, allowing the wastewater to flow through the return pipe 36 to the inlet of the heat exchange filter box 5, thus achieving the effect of secondary heat exchange filtration of the wastewater. When the wastewater meets the standard, the baffle 35 rotates to the side closer to the return pipe 36, allowing the wastewater to flow to the next processing step.
[0035] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pretreatment device for hot wastewater in a heat exchanger unit, characterized in that, Includes a base (1), a wastewater tank (4) is fixed on the top left side of the base (1), an additive component (2) is sealed to the right side of the wastewater tank (4), a heat exchange filter box (5) is sealed to the other side of the additive component (2), and a detection component (3) is fixed to the other end of the heat exchange filter box (5). The addition component (2) includes an addition box (21), an impeller (22) is rotatably connected inside the addition box (21), gears (23) are fixed on both sides of the impeller (22), a rack (24) is meshed on the side of the gears (23), a connecting block (25) is fixed on the side of the rack (24), an addition tube (26) is sealed to the top of the addition box (21), a storage box (27) is fixed to the top of the addition tube (26), an adjusting ring (28) is rotatably connected to the inner wall of the addition tube (26), and the other end of the connecting block (25) is fixed to the adjusting ring (28).
2. The pretreatment device for hot wastewater in a heat exchanger unit according to claim 1, characterized in that, The addition tube (26) is slidably connected to a sealing plate (29), and a groove is provided inside the addition tube (26), in which the sealing plate (29) is slidably connected.
3. The pretreatment device for hot wastewater in a heat exchanger unit according to claim 1, characterized in that, The addition box (21) is fixed with support columns (210) on both sides. A positioning column (211) is fixed inside the support column (210). A collar (212) is slidably connected on the positioning column (211). The other end of the collar (212) is fixed on the rack (24).
4. The pretreatment device for hot wastewater in a heat exchanger unit according to claim 1, characterized in that, A spring (213) is fixed to the bottom of the rack (24).
5. A pretreatment device for hot wastewater in a heat exchanger unit according to claim 1, characterized in that, The detection component (3) includes a temperature detector (31), which is installed on the output pipe of the heat exchange filter box (5). An adjustment column (32) is fixed on the side of the temperature detector (31) away from the heat exchange filter box (5). A motor (33) is fixed on the top of the adjustment column (32). A rotating column (34) is fixed on the output end of the motor (33). A baffle (35) is fixed on the side of the rotating column (34).
6. The pretreatment device for hot wastewater in a heat exchanger unit according to claim 5, characterized in that, The heat exchange filter box (5) is externally sealed with a return pipe (36), and the regulating column (32) is installed at the connection between the return pipe (36) and the heat exchange filter box (5).
Citation Information
Patent Citations
Heat-containing wastewater pretreatment device for heat exchange unit
CN216409908U