3967results about How to "Reduce production energy consumption" patented technology

The invention relates to a process of preparing inorganic cementing material. It comprises following steps: mixing industrial slag, silicon-containing material, lime, plaster, addictive and water according to a certain proportion; pressing mixed material or compressing it into briquetting, maintaining naturally for thorough reaction, heat treating for activation under 450-850 Deg. C, adding addictive and grinding until sifting leaves is less than 15% with screen of 80 um, and getting inorganic cementing material, which is used as special cement or expansive agent. The invention is characterized by good physical property, stable volume, long durability and workability, low energy consumption and cost and environmental friendly.

The invention discloses a method for preparing electrodes of a dissymmetric super capacitor based on nickel foam. The method comprises the steps: washing the nickel foam, soaking the nickel foam into a graphene oxide aqueous solution to obtain nickel foam in which graphene oxide deposits, serving the nickel foam in which the graphene oxide deposits as precursor materials, and respectively adopting a three-electrode method for preparaing a positive electrode and a negative electrode of the dissymmetric super capacitor, wherein the positive electrode is composed of composite materials of graphene, a carbon nanometer tube and the nickel foam, and the negative electrode is composed of composite materials of graphene, manganese dioxide and the nickel foam. The invention further discloses some other methods for preparing the electrodes of the super capacitor based on the similar principle, and products which correspond to the methods. By means of the methods and the products, respective high-ratio capacitance characteristics of the composite materials are fully played, and energy density of the super capacitor is improved. In addition, usage of various combined reagents can be avoided, and accordingly large-batch industrial production is conducted in a mode of convenient control, low cost and low energy consumption.

The invention provides a high wear-resistant wood-plastic composite and a preparation method thereof, and relates to a composite obtained by mixing modified plant fiber powder, modified nano ceramics particles and plastic powder. The high wear-resistant wood-plastic composite comprises the modified plant fiber powder, the modified nano ceramics particles, the recycled plastic powder and the like, wherein the modified nano ceramics particles comprises modified nano Al2O3, modified nano Si3N4, modified nano SiC or the mixture thereof, which can obviously improve the microhardness of the wood-plastic composite, reduce the wear rate and improve the mechanical property. The high wear-resistant wood-plastic composite is prepared from the components by the common melt-mixing method in the plastic processing. The surface hardness and the wearability of the wood-plastic composite are greatly increased, and the strength and the toughness are also greatly improved, so that the overall performance of the wood-plastic composite is greatly enhanced. The wood-plastic composite can be used in the fields of construction material, furniture, package and the like.

A textile size composition is prepared from modified starch (20-90%) and specia nano material (0.05-5%) which is chosen any one of SiO2, TiO2, Al2O3 and ZrO2. Its advantages are high stability, shortdissolving time and high effect of benefiting weaving.

The invention relates to a method for preparing multi-layer graphene, and belongs to the technical field of carbon materials. The multi-layer graphene is prepared from expanded graphite serving as a raw material through ultrasonic dispersion, solid-liquid separation and drying. The thickness of the multi-layer graphene prepared by the method is between 1 and 10nm; the number of layers is between 2 and 20 layers; and the aperture is mainly between 6 and 50nm. The multi-layer graphene has the characteristics of high electrical conductivity, high heat conductivity, high electromagnetic wave absorptivity, wear resistance and the like. The method has the advantages of simpleness, convenient operation and low production cost, capability of reducing production energy consumption, no three wastes emission, environmental friendliness and convenient popularization and application. The multi-layer graphene prepared by the method can be used as the electrode materials of batteries and super capacitors, can also be used as the conductive agents of high molecular materials, ceramic materials, silicate materials and the like, and can also be used as the conductive agents of lithium batteries, alkaline batteries and nickel-metal hydride batteries.

The invention belongs to the technical field of ceramic films, and in particular relates to a preparation method of a large-size thin-wall hollow flat-plate ceramic film. The preparation method comprises preparation of a flat-plate ceramic supporting body and preparation of a separation film layer. According to the preparation method, an alpha-Al2O3 powder body is coated by nano silicon dioxide dispersing liquid, so that the sintering temperature of the flat-plate film supporting body is greatly lowered, and the production energy consumption of a product is reduced; furthermore, chemical components of the supporting body are relatively high in purity, and the acid-alkali corrosion resistance is high; in a process of preparing a large-size thin-wall flat-plate film, deformation of a flat-plate film blank in extrusion, drying and sintering processes can be greatly reduced, and the yield of the flat-plate film is increased; the separation film layer adopts ceramic powder body particles modified by nano-silica sol; the surfaces of the particles are rounded and spheroidized; a duct of the prepared separation film layer is smooth and is low in filtering resistance; the water flux can be increased by over 30 percent.

The invention provides an efficient separation method for low-grade and complex iron ores. The method is characterized in that the complex iron ores of different grades and species are classified, so as to obtain lump ores and mineral powder which are balled, dried and preheated; reduction roasting, cooling, ball milling, magnetic separation, ball milling and magnetic separation or reverse flotation are performed in turn, so as to obtain iron ore concentrate or reduced iron powder; classification treatment is to crush and screen the iron ores with iron-containing grade between 50 and 56 percent and then dry and preheat obtained ores; fine-grained mineral powder is ground, washed, ground, deslimed and separated so as to obtain the iron ore concentrate and slime containing 58 to 60 percent of iron; the slime which is washed, deslimed, and separated is dewatered and dried and is added to and well mixed additives, so as to be balled then; the iron ores with the iron-containing grade between 40 and 50 percent are crushed and screened so as to obtain the lump ores which are directly dried and preheated, while the fine-grained mineral powder is obtained through dry-type grinding and then is added to and well mixed the additives so as to be balled then; and the iron ores with the iron-containing grade between 25 and 40 percent are crushed and screened so as to obtain the lump ores which are dried and preheated, while the fine-grained mineral powder is subjected to grinding, gravity separation or high-gradient magnetic separation and reverse flotation, so as to obtain coarse iron concentrate powder which is added to and well mixed with the additives and then is balled.

The invention discloses a production process of a 65 Mn spring steel wire rod and a 65 Mn spring steel wire rod. According to the invention, advantages of a device of a high line set are utilized, a finish rolling and reducing-sizing mills adopt 8+4 type, through optimization of a heating cycle process before rolling, a rolling control process and a cooling control process, only 8 front finish rolling machines and 2 reducing-sizing mills are utilized, so that surface decarburization of a spring is reduced and is even removed, and the fatigue life of a finished spring is prolonged; the amount of scales is reduced and the metal yield is improved; a metallographic structure is improved and a high sorbite rate is obtained, so that the production process has conditions to cancel a lead patenting process at the earlier drawing stage, the production processing cost is reduced, and the metallographic structure and the comprehensive performance of a hot-rolled wire rod for the 65 Mn spring steel are optimized. According to the invention, the microstructure quality and the mechanical property of the produced hot-rolled wire rod with phi6.5 mm for the 65 Mn spring steel reach the standard of the conventional 65 Mn spring steel after lead hot-rolled wire rod for the 65 Mn spring steel, the conditions to cancel the lead patenting process at the earlier drawing stage by a downstream user can be satisfied, a processing process is reduced for a user, and the production cost is reduced.

The invention relates to a preparation technique of a wood plastic composite material, in particular to a method for preparing a wood plastic composite material by using modified wood powder and waste plastics. The method is characterized in that: (1) discarded agriculture and forestry wastes are crushed, milled and dried, and three different surface modification agents are added in sequence and mixed with the waste power one after another in a high-speed mixer to produce the modified water powder; and (2) waste plastics are washed and crushed into granules with the grain size of 2mm to 12mm and then dried; the modified waste powder, the waste plastic granules, a lubricant, a vesicant and a blowing promoter are mixed by weight percentage and put into the high-speed mixer for high-speed mixing and then cooled to the temperature lower than 55 DEG C for discharging so as to prepare a special premix. The composite material has super high strength and anti-bending and anti-impact capacity, wherein, the obvious enhancement of the anti-impact strength causes the great enhancement of the processing capacity of the product, thus causing products to meet different demands and ensuring an extremely wide application range.

The invention discloses a nano additive modified high strength wall self heat preservation brick and a preparation method thereof. The method comprises the following steps: according to mass portion, 1 to 20 portions of bonding agent, 0.1 to 5 portions of admixture and 0.5 to 5 portions of nano additive are evenly mixed and added with admixtures, the weight of which is 0.001 to 0.1 times against the weight of the mixture, and evenly mixed again; and the mixture obtained is added with water and shaped. For the wall self heat preservation brick prepared by the method of the invention, the pressive strength is between 5 and 14MPa, the coefficient of thermal conductivity is between 0.1 and 0.2w/m.k, so that the brick is a highly efficient energy saving building material with superior performance.

The invention discloses a combined power circulating method capable of catching carbon dioxide (CO2) by using LNG (Liquefied Natural Gas) cold energy and a system thereof. The system comprises an air separation device, an oxygen-enriched-combustion gas turbine circulation device, a high-pressure steam power circulation device, a CO2 separation and liquefaction device and an LNG cold energy power circulation device, wherein the air separation device, the oxygen-enriched-combustion gas turbine circulation device, the high-pressure steam power circulation device, the CO2 separation and liquefaction device and the LNG cold energy power circulation device utilize the LNG cold energy. According to the method and the system, electricity and high-temperature fume which is rich in CO2 and water are generated from LNG through the oxygen-enriched-combustion gas turbine circulation device, and heat is recovered from the fume through the high-pressure steam power circulation device, so as to produce high-temperature and high-pressure steam with the pressure over 18MPa and increase the power generation efficiency of natural gas; moreover, the LNG cold energy is sequentially applied to the air separation device, the LNG cold energy power circulation device and the CO2 separation and liquefaction device, and the energy consumption for CO2 catching is lowered by making full use of the LNG cold energy, so that combined power cycle has relatively high power generation efficiency and relatively high CO2 catching rate, and the efficient utilization of the LNG cold energy is realized.

The invention relates to a method for utilizing iron containing metallurgical dust, which comprises that: steel-making sludge, metallurgical dust-removing powder and iron scale are mixed; the mixed raw materials are sent into a rotary kiln and dried, and the drying temperature is determined according to moisture content of the raw materials and controlled to be between 300 and 500 DEG C; the dried materials are cooled by a cooler, the cooled materials are added with 5 to 10 percent of caking agent by weight, and the material and the caking agent are fully stirred evenly by a wheel-rolling mixer; and finally, the mixture is pressed into cooled agglomerated pellet products by a twin-roller machine, the pressure of the twin-roller machine is more than or equal to 500 Kg/cm<2>, and the cooled agglomerated pellet products are prepared into finished products after separation by a vibration sieve. The method has the advantages of low production energy consumption, high product strength, low moisture content and good quality, and can realize full effective utilization of resources; and the finished products of cooled agglomerated pellets can be directly used as a cooling agent and a slag former in steel making, can improve smelting effect and achieve functions of cooling and slag forming, and can be also used for blast furnace process.

A method for preparing nanometer gahnite. The preparation method is as below: dissolving zinc salt in water, adding an aluminum source, stirring for 10-30 min, adding a pore-enlarging agent, stirring, ageing at 20-100 DEG C for 30-60 min, drying, and calcining at 500-1200 DEG C. The molar ratio of the raw materials is as below: Zn:Al:water=1:2:16-35; calculated by the weight of zinc oxide being 100%, the addition amount of the pore-enlarging agent is 0.5-30%; and the pore-enlarging agent is one or more selected from sucrose, glycerol, ammonium carbonate, ammonium hydrogen carbonate, polystyrene latex and polyethylene glycol.

The invention relates to a process for indirectly producing alcohol with synthetic gas. The process comprises the steps that the synthetic gas formed by mixing industrial carbon monoxide with hydrogen is taken as a raw material to synthesize methanol; methanol is dehydrated to prepare dimethyl ether; dimethyl ether, carbon monoxide and hydrogen are mixed for carbonylation reaction to prepare methyl acetate; methyl acetate is purified and hydrogenated; a hydrogenated product is purified; and an alcohol product is obtained. An adopted catalyst, the process and a device have the characteristics of high conversion per pass and high effective utilization rate of reaction heat; the load of separating a crude product is reduced greatly; the production flow is shortened; and the production energy consumption is reduced greatly.

A modified wood-plastics composition is prepared from wood flour, plastic, assistant, and grafting agent through graft modifying of wood flour and plastics, and continuous extruding out. Its advantage is high tension strength, bending strength and impact strength.

The invention discloses a novel 6063 aluminum alloy material. Rare earth elements are added into the original 6063 aluminum alloy. The novel 6063 aluminum alloy material comprises, based on the weight percentage,0.36%- 0.4% of Si, 0.48% - 0.52% of Mg, 0 -0.35% of Fe, 0 -0.1% of Cu, 0 - 0.05% of Mn, 0 - 0.05% of Cr, 0 - 0.05% of Zn, 0 - 0.05% of Ti, 0.18%-0.22% rare earth elements, 0-0.1% of the remaining impurities and the balance of Al. According to the invention, the content of Mg and Si is controlled within a narrow range. At the same time, cerium-based mixed rare earth elements and alloying element boron are added, which keeps alloy material high strength and high electrical and thermal conductivity; improves machining property and plastic extrusion; and improves production efficiency.

The invention provides a method for processing an instant dried sweet potato, which comprises the following steps of: carrying out storage and saccharification pretreatment on a fresh sweet potato; cleaning the sweet potato, removing the peel of the fresh sweet potato and cutting the sweet potato into strips; blanching for 15-30 seconds; leaching; adding 1-3 percent by mass of honey; steaming for 30-45 minutes in steam; drying to the water content of 32-36 percent at 60-70 DEG C in microwave vacuum; adding 0.2-0.4 percent by mass of mountain naphthalene oil; steaming for 15-30 minutes in steam; drying to the water content of 14-18 percent at 50-60 DEG C in microwave vacuum; storing and dampening to the water content of 20-24 percent at 4-8 DEG C in a refrigeration house; and carrying out microwave sterilization at 30-40 DEG C for 3-6 minutes; and packaging in vacuum. By adopting the processing method of the invention, the produced instant dried sweet potato has flexible texture and certain toughness and can be chewed by all people regardless of age and sex; the product has uniform color, presents red gloss and has the potato flavor deserved by the variety, palatable sweetness, no any food additive, short vacuum microwave drying time and less loss of nutrition components; the product has the normal temperature quality guarantee period for 9 months and the refrigeration quality guarantee period for 12 months; the quality standard of the product meets the following condition: the total bacterial amount is not more than 1,000 CFU/g, the mould is not more than 50 CFU/G, the escherichia coli is not more than 30 MPN/100g, and pathogenic bacteria are not detected; in addition, the energy consumed for producing the instant dried sweet potato is reduced by more than 30 percent compared with the energy consumed for producing the instant dried sweet potato by hot air drying.

The invention relates to a rectification-steam penetration-coupled organic solvent dewatering method and a rectification-steam penetration-coupled organic solvent dewatering device, belonging to the technical field of separation. The rectification-steam penetration-coupled organic solvent dewatering method comprises the step of sending an aqueous organic solvent into a rectifying tower, wherein at least one part of steam at the top of the rectifying tower is not condensed and is directly separated by a steam penetrating device, a penetrated side is water and an intercepted side is organic solvent. The rectification-steam penetration-coupled organic solvent dewatering device comprises a raw material tank, a raw material pump, a preheater, the rectifying tower and the steam penetrating device which are sequentially connected, wherein the top of the rectifying tower is directly connected with the steam penetrating device. Compared with the prior art, in the organic solvent dewatering process, a third component is not added, so that environmental pollution caused by the third component and the retreatment cost of the third component are eliminated, an azeotropic rectification process and an extractive rectification process are omitted, condensation of a product at the top of the rectifying tower and re-evaporation in the steam penetrating device are omitted, energy consumption is lowered and the product quality is improved.

The invention provides a high-performance antibiosis wood plastic composite material and a preparation method thereof, and relates to a composite material obtained by blending surface grafting modification vegetable fiber powder and molding powder. The high-performance antibiosis wood plastic composite material comprises components of modification vegetable fiber powder of which the surface is grafted with various germifuga, recycled molding powder and the like. The various activity antibiosis monomers are grafted on the surface of the vegetable fiber powder by high-energy radiation, so that the antibacterial long residual action and mechanical property of the wood plastic composite material are improved obviously. The high-performance antibiosis wood plastic composite material in the invention is prepared from the components by a general method of fusing and blending in plastic processing. The wood plastic composite material has excellent antibacterial long residual action, and obviously improves the interface of wood and plastic in the wood plastic composite material because of the chemistry grafting modification of the surface of the vegetable fiber, and ensures that the material mechanical property and the water absorbency resistance are improved greatly, and can be applied in the fields of indoor or outdoor decoration, furniture, packaging and the like.

The present invention provides a process method for producing a gypsum building product, namely an extruding method which is energy-saving and time-saving and which can rapidly produce a gypsum building product with excellent quality. The process method mainly consists of three major parts: the preparation of a gypsum extrusion material, an extruder group and a production process procedure. The structure of the extruder consists of four parts: a mixing segment 1, a buffer segment 2, an extruding segment 3 and a forming machine head 4. The extruding method produces a gypsum building product mainly through the following procedures: a material, which is mainly gypsum and to which a small amount of mixing water added, is extruded and formed by the extruder group, smeared into a specified size by a cutting machine head and becomes a finished product after a finishing processing. The gypsum building product of the present process method has the following advantages: (1) that the product substrate with a compressive strength one to two times as strong as that of the ordinary product by a pouring method is compact and has strong strength, (2) that the product without too much free moisture and does not need a heat drying or drying process, thus greatly reducing production energy consumption, (3) and that the present method with a rapid production speed and a short production cycle is a quick process for producing gypsum building products.

The invention provides high-hardness extruded silicone rubber composition. The silicone rubber takes methyl vinyl siloxane with the average molecular weight of 0.55-0.75 million and the average vinyl molar content of 0.4-0.55% as rubber master batch, and reinforced white carbon black, silica powder, a structurized control agent, vinyl-terminated methyl vinyl silicone oil, an internal releasing agent, an anti-yellowing agent, magnesium oxide and cerium oxide are added. The prepared silicone rubber has high hardness, high resilience, relatively high elongation and high tear resistance after high temperature vulcanization and can be applicable to silicone products such as an industrial rubber-covered roller, a pressing wheel, a sealing ring and a sealing element.