Acid papaya enzymolysis extraction equipment

By introducing a crushing and stirring mechanism into the enzymatic extraction equipment for acid papaya, the problem of impurities entering the reaction tank during the crushing process was solved, achieving uniform particle size and stability of the enzymatic reaction, thus improving product quality and efficiency.

CN224091888UActive Publication Date: 2026-04-07YUNNAN ZHUOYI FOOD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing enzymatic extraction equipment for acidic papaya, impurities and large particles from the raw materials enter the reaction tank during the crushing process, resulting in low material purity and reduced work efficiency.

Method used

A papaya enzymatic hydrolysis extraction device was designed, which includes a crushing mechanism and a stirring mechanism. Impurities are filtered through crushing and filtering frames to ensure uniform particle size of the material. The stirring mechanism is used to add a quantitative amount of additives to ensure that the enzymatic hydrolysis reaction is carried out at an appropriate ratio.

Benefits of technology

It improves the purity of materials and the stability and consistency of enzymatic hydrolysis, thereby enhancing product quality stability and work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sour papaya enzymolysis extraction equipment, and relates to the technical field of papain production. Comprising a reaction kettle, a through hole is formed in one side of the bottom of the reaction kettle, a discharging pipe is fixedly connected into the through hole, a smashing mechanism is arranged on one side of the top of the reaction kettle and comprises a smashing frame, a discharging funnel is fixedly connected to the bottom of the smashing frame, a fixing frame is fixedly connected to one end of the discharging funnel, and filtering frames are slidably connected to the inner walls of the two sides of the fixing frame; a stirring mechanism is arranged at the top of the reaction kettle. Through the arrangement of the crushing mechanism and the stirring mechanism, in the using process, firstly, sour papaya raw materials enter the crushing frame through the feeding hopper, then the motor drives the rotating shaft and the crushing blades to rotate and crush the sour papaya, and the crushed sour papaya enters the fixing frame through the discharging hopper and is filtered through the filtering frame; after filtering is completed, the materials enter the reaction kettle through the feeding pipe, and the device can filter the crushed materials.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the production technology field of papain, specifically is acid papain enzymolysis extraction equipment. BACKGROUND

[0002] Such as patent publication no. CN213570519U's enzymatic hydrolysis extraction equipment of polysaccharide, including pulverization box, the upper surface of pulverization box is hinged to box cover, the left surface of pulverization box is fixedly connected with motor through bolt. The raw material to be extracted is put into the inside of pulverization box, the box cover is closed, the output end of motor drives first bevel gear, makes second bevel gear drive the rotation of cutter head connected on the upper end of transmission rod, the cutter head falls down after being broken into pieces to the inside below of pulverization box through the filter hole on filter plate, through the bevel of pulverization box lower surface, the raw material is drawn into the inside of reaction kettle through feed pipe, then opens water valve, and the reaction solution introduced into the inside of water tank is entered into reaction kettle through water injection pipe, after the reaction is completed, the solution in the inside of reaction kettle is discharged through drain valve, the production efficiency is high, and a large amount of manpower and material resources are saved.

[0003] But the above-mentioned equipment in the use process, because the setting of the inside pulverization box, when using, because acid papaya raw material is crushed, the impurities, pomace and large particle material in raw material, the purity of the material entering the reaction tank is low, the working efficiency is reduced, therefore aiming at this kind of situation, we propose a more convenient and practical extraction equipment and meet the use demand. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing acid papain enzymolysis extraction equipment to solve the problem in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: acid papain enzymolysis extraction equipment, including reaction kettle, the bottom side of reaction kettle is provided with through -hole, and the through -hole is fixedly connected with discharge pipe, the top side of reaction kettle is provided with pulverization mechanism for crushing papaya raw material, and the pulverization mechanism includes pulverization frame, the bottom of pulverization frame is fixedly connected with discharge hopper, one end of discharge hopper is fixedly connected with fixed frame, and the inner wall of both sides of fixed frame is slidably connected with filter frame, the top of reaction kettle is provided with stirring mechanism for stirring papaya raw material.

[0006] Further, the pulverization frame and the reaction kettle are connected, the pulverization frame is provided with a through -hole on one side, the through -hole is fixedly connected with a rotating shaft, and the outer wall of the rotating shaft is fixedly connected with a plurality of equidistant pulverizing blades.

[0007] Further, the pulverization frame is fixedly connected with a feed hopper on the top, the bottom of the fixed frame is provided with a through -hole in the center, the through -hole is fixedly connected with a feed pipe, and one end of the feed pipe is connected with the reaction kettle. Further, the pulverization frame is fixedly connected with a feed hopper on the top, the bottom of the fixed frame is provided with a through -hole in the center, the through -hole is fixedly connected with a feed pipe, and one end of the feed pipe is connected with the reaction kettle.

[0008] Further, the stirring mechanism comprises a connecting shaft, the connecting shaft is rotationally connected between the reaction kettle, and a plurality of equidistant stirring plates are fixedly connected to the outer wall of the connecting shaft.

[0009] Further, fixed rods are fixedly connected to the outer walls of the two ends of the connecting shaft, scrapers are fixedly connected to one end of each fixed rod, the scraper is attached to the inner wall of the reaction kettle, a servo motor is installed at one end of the connecting shaft, and the servo motor is connected between the reaction kettle.

[0010] Further, a storage box is fixedly connected to one side of the top of the reaction kettle, a metering pump is installed at one side of the bottom of the storage box, a connecting pipe is fixedly connected to the output end of the metering pump, and the connecting pipe is connected between the reaction kettle.

[0011] Compared with the prior art, the acid papain enzymatic extraction equipment has the beneficial effects that:

[0012] The acid papain enzymatic extraction equipment has the beneficial effects that:

[0013] Meanwhile, the stirring mechanism accurately delivers the quantitative additives into the reaction kettle, so that the enzymatic reaction is carried out under a suitable material ratio, and the stability and consistency of product quality are improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a whole mechanism structure schematic view of the utility model;

[0015] Fig. 2 It is a crushing mechanism sectional structure schematic view of the utility model;

[0016] Fig. 3 It is a stirring mechanism sectional structure schematic view of the utility model.

[0017] In the drawing: 1, reaction kettle; 2, discharge pipe; 3, crushing mechanism; 301, crushing frame; 302, rotating shaft; 303, crushing blade; 304, feed hopper; 305, discharge hopper; 306, fixed frame; 307, filter frame; 308, feed pipe; 4, stirring mechanism; 401, connecting shaft; 402, stirring plate; 403, fixed rod; 404, scraper; 405, servo motor; 406, storage box; 407, metering pump; 408, connecting pipe. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0019] In the processing of sour papaya, an extraction device needs to be used. The extraction device provided by the present application is specially used for the enzymatic extraction of sour papaya in the processing of sour papaya. In the process of using the device for extraction, the sour papaya raw material needs to be cleaned to remove impurities and undesirable parts, so as to ensure the quality of the extracted sour papaya juice. When the sour papaya raw material is crushed, the speed of the crushing blade 303 needs to be controlled to ensure that the crushed sour papaya particles are uniform, which is beneficial to the subsequent enzymatic extraction. In the process of enzymatic extraction, the temperature in the reaction kettle 1 needs to be controlled to be within an appropriate range to avoid the influence of excessively high or low temperature on the enzymatic effect.

[0020] As shown in Figs. 1-3 The present application provides a technical solution: sour papaya enzymatic extraction equipment, including reaction kettle 1, the bottom of reaction kettle 1 is provided with a through hole on one side, the through hole is fixedly connected with a discharge pipe 2, the top of reaction kettle 1 is provided with a crushing mechanism 3 on one side, which is used for crushing papaya raw material, the crushing mechanism 3 contains a crushing frame 301, the bottom of crushing frame 301 is fixedly connected with a discharge hopper 305, one end of discharge hopper 305 is fixedly connected with a fixed frame 306, the inner walls of the two sides of fixed frame 306 are slidingly connected with a filter frame 307, the top of reaction kettle 1 is provided with a stirring mechanism 4, which is used for stirring papaya raw material.

[0021] As shown in Fig. 2 The crushing frame 301 and the reaction kettle 1 are connected, a through hole is formed on one side of the crushing frame 301, a rotating shaft 302 is fixedly connected in the through hole, a plurality of equidistant crushing blades 303 are fixedly connected to the outer wall of the rotating shaft 302, a feed hopper 304 is fixedly connected to the top of the crushing frame 301, a through hole is formed in the center of the bottom of the fixed frame 306, a feed pipe 308 is fixedly connected in the through hole, and one end of the feed pipe 308 is connected with the reaction kettle 1.

[0022] It should be noted that during use, the sour papaya raw material is first fed into the crushing frame 301 through the feed funnel 304. Then, the motor drives the rotating shaft 302 and the crushing blade 303 to rotate and crush the sour papaya. The crushed sour papaya enters the fixed frame 306 through the discharge funnel 305 and is filtered through the filter frame 307. After filtration, it enters the reaction vessel 1 through the feed pipe 308. The crushing mechanism 3 can more quickly and thoroughly break the papaya raw material into smaller particles, improving the efficiency of subsequent enzymatic hydrolysis.

[0023] like Fig. 3 As shown, the stirring mechanism 4 includes a connecting shaft 401, which is rotatably connected to the reactor 1. Multiple equidistant stirring plates 402 are fixedly connected to the outer wall of the connecting shaft 401. Fixed rods 403 are fixedly connected to the outer walls of both ends of the connecting shaft 401. A scraper 404 is fixedly connected to one end of the fixed rod 403. The scraper 404 is in contact with the inner wall of the reactor 1. A servo motor 405 is installed at one end of the connecting shaft 401. The servo motor 405 is connected to the reactor 1. A storage box 406 is fixedly connected to one side of the top of the reactor 1. A metering pump 407 is installed on one side of the bottom of the storage box 406. A connecting pipe 408 is fixedly connected to the output end of the metering pump 407. The connecting pipe 408 is connected to the reactor 1.

[0024] It should be noted that during use, when the material enters the reactor 1, the servo motor 405 drives the connecting shaft 401 and the stirring plate 402 to rotate and stir the material. At the same time, the scraper 404 on the fixed rod 403 cleans the residual material on the inner wall of the reactor 1. During this process, the additive in the storage box 406 is sprayed into the reactor 1 through the metering pump 407 and the connecting pipe 408. After extraction, it is discharged through the discharge pipe 2. The stirring mechanism 4 accurately delivers a quantitative amount of additive into the reactor 1, ensuring that the enzymatic hydrolysis reaction is carried out under the appropriate material ratio, which helps to improve the stability and consistency of product quality.

[0025] During operation, the raw material of sour papaya is first fed into the crushing frame 301 through the feeding funnel 304. Then, the motor drives the rotating shaft 302 and the crushing blade 303 to rotate and crush the sour papaya. The crushed sour papaya enters the fixed frame 306 through the discharge funnel 305 and is filtered through the filter frame 307. After filtration, it enters the reaction vessel 1 through the feeding pipe 308. At the same time, the servo motor 405 drives the connecting shaft 401 and the stirring plate 402 to rotate and stir the material. Meanwhile, the scraper 404 on the fixed rod 403 cleans the residual material on the inner wall of the reaction vessel 1. During this process, the additive in the storage box 406 is sprayed into the reaction vessel 1 through the metering pump 407 and the connecting pipe 408. After extraction, it is discharged through the discharge pipe 2. This device can filter the crushed material and intercept larger particles or impurities that do not reach the appropriate particle size in the filter frame 307, so that the particle size of the material entering the reaction vessel 1 is more uniform.

[0026] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the present application, which is defined by the appended embodiments and their equivalents.

Claims

1. An enzymatic extraction device for acidic papaya, comprising a reaction vessel (1), characterized in that: The reactor (1) has a through hole on one side of the bottom, and a discharge pipe (2) is fixedly connected inside the through hole. The reactor (1) has a crushing mechanism (3) on one side of the top, which is used to crush papaya raw materials. The crushing mechanism (3) includes a crushing frame (301). A discharge funnel (305) is fixedly connected to the bottom of the crushing frame (301). A fixed frame (306) is fixedly connected to one end of the discharge funnel (305). A filter frame (307) is slidably connected to the inner walls on both sides of the fixed frame (306). The reactor (1) has a stirring mechanism (4) on the top, which is used to stir the papaya raw materials.

2. The enzymatic extraction equipment for acidic papaya according to claim 1, characterized in that: The crushing frame (301) and the reaction vessel (1) are connected. A through hole is provided on one side of the crushing frame (301), and a rotating shaft (302) is fixedly connected in the through hole. Multiple equidistant crushing blades (303) are fixedly connected to the outer wall of the rotating shaft (302).

3. The enzymatic extraction equipment for acidic papaya according to claim 1, characterized in that: The top of the crushing frame (301) is fixedly connected to the feeding funnel (304), and the bottom center of the fixed frame (306) is provided with a through hole, and a feeding pipe (308) is fixedly connected in the through hole. One end of the feeding pipe (308) is connected to the reaction vessel (1).

4. The enzymatic extraction equipment for acidic papaya according to claim 1, characterized in that: The stirring mechanism (4) includes a connecting shaft (401), which is rotatably connected to the reactor (1). Multiple equidistant stirring plates (402) are fixedly connected to the outer wall of the connecting shaft (401).

5. The enzymatic extraction device for acidic papaya according to claim 4, characterized in that: The connecting shaft (401) has a fixed rod (403) fixedly connected to the outer wall at both ends. A scraper (404) is fixedly connected to one end of the fixed rod (403). The scraper (404) is in contact with the inner wall of the reactor (1). A servo motor (405) is installed at one end of the connecting shaft (401). The servo motor (405) is connected to the reactor (1).

6. The enzymatic extraction device for acidic papaya according to claim 1, characterized in that: A storage box (406) is fixedly connected to one side of the top of the reactor (1), and a metering pump (407) is installed on one side of the bottom of the storage box (406). A connecting pipe (408) is fixedly connected to the output end of the metering pump (407), and the connecting pipe (408) is connected to the reactor (1).

Citation Information

Patent Citations

  • Enzymolysis extraction equipment for polysaccharide

    CN213570519U