Hydraulic pulper with shearing mechanism

Abstract

The utility model provides a hydrapulper with a shearing mechanism, belongs to the technical field of pulpers, and solves the technical problems that materials are inconvenient to shear in advance, so that the materials often need to be treated for a longer time when entering a pulping process, and the energy consumption and the production cost are increased. A hydrapulper with a shearing mechanism comprises a base, a repulping bin is fixedly connected to the top of the base, a plurality of repulping discs are rotationally connected into the repulping bin, rotating mechanisms used for rotating the repulping discs are arranged on one sides of the repulping discs, a fence is fixedly connected to the top of the repulping bin, and a plurality of shearing rollers are rotationally connected into the fence. A rotating mechanism used for rotating the shearing roller is arranged on one side of the fence, a pressing plate is slidably connected to the top of the pulping bin and matched with the pulping bin, and an adjusting mechanism used for adjusting the pressing plate is arranged at the bottom of the pressing plate. According to the utility model, through the arrangement of the shearing roller, the material can be quickly processed.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of pulper, and relates to a hydraulic pulper, in particular to a hydraulic pulper with shearing mechanism. BACKGROUND

[0002] The hydraulic pulper is a kind of mechanical equipment for crushing and decomposing materials by using water power, and is widely used in mining, papermaking and chemical industry, and its working principle is to achieve effective crushing by the collision and friction of high-pressure water flow and materials.The equipment can not only improve the processing efficiency of materials, but also ensure the uniformity and fineness of products.In addition, the hydraulic pulper is environmentally friendly during operation, and has less dust and noise pollution, so it is favored by many enterprises.In the background of continuous technological progress, the performance and intelligent level of the hydraulic pulper are continuously improved, which provides strong support for the automation and high efficiency of production process.

[0003] However, some existing hydraulic pulpers are inconvenient for pre-shearing of materials, which leads to longer processing time when the materials enter the pulping process, thereby increasing energy consumption and production cost, so the problem needs to be solved. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in the prior art, and provides a hydraulic pulper with shearing mechanism, which solves the technical problems that it is inconvenient for pre-shearing of materials, which leads to longer processing time when the materials enter the pulping process, thereby increasing energy consumption and production cost.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A hydraulic pulper with shearing mechanism, comprising a base, the base top is fixedly connected with a pulping bin, a plurality of pulping discs are rotationally connected in the pulping bin, a rotating mechanism for rotating the pulping disc is arranged on one side of each pulping disc, a fence is fixedly connected on the top of the pulping bin, a plurality of shearing rollers are rotationally connected in the fence, and the shearing rollers are arranged in a ring shape, a rotating mechanism for rotating the shearing roller is arranged on one side of the fence, a pressing plate is slidably connected on the top of the pulping bin, and the pressing plate is arranged in cooperation with the pulping bin, an adjusting mechanism for adjusting the pressing plate is arranged on the bottom of the pressing plate, and the shearing roller can ensure that the materials can be quickly processed.

[0007] As a further scheme of the utility model, the rotating mechanism comprises a first rotating shaft, the first rotating shaft is rotationally connected to one side of the pulper, a plurality of the pulper discs are fixedly sleeved on the surface of the first rotating shaft, a second motor is fixedly connected to one end of the first rotating shaft, the second motor is fixedly connected to one side of the pulper, a second rotating shaft is rotationally connected to the bottom of the side of the base close to the first rotating shaft, a plurality of shearing discs are fixedly sleeved on the surface of the second rotating shaft, and the plurality of shearing discs are arranged in cooperation with the pulper discs, a second gear is fixedly sleeved on the end portion of the second motor side of the first rotating shaft, a third rack is matched on the surface of the second gear, and the third rack is fixedly sleeved on the surface of the second rotating shaft, and through the arrangement of the first rotating shaft, the pulper disc can be rotated.

[0008] As a further scheme of the utility model, the rotating mechanism comprises a first rotating shaft, the first rotating shaft is rotationally connected to one side of the pulper, a plurality of the pulper discs are fixedly sleeved on the surface of the first rotating shaft, a second motor is fixedly connected to one end of the first rotating shaft, the second motor is fixedly connected to one side of the pulper, a second rotating shaft is rotationally connected to the bottom of the side of the base close to the first rotating shaft, a plurality of shearing discs are fixedly sleeved on the surface of the second rotating shaft, and the plurality of shearing discs are arranged in cooperation with the pulper discs, a second gear is fixedly sleeved on the end portion of the second motor side of the first rotating shaft, a third rack is matched on the surface of the second gear, and the third rack is fixedly sleeved on the surface of the second rotating shaft, and through the arrangement of the first rotating shaft, the pulper disc can be rotated.

[0009] As a further scheme of the utility model, the adjusting mechanism comprises four limiting rods, the four limiting rods are slidably connected to the top of the base, the four limiting rods are fixedly connected to the bottom of the pressing plate, the surface of the four limiting rods is sleeved with a tension spring, the top end of the four tension springs is fixedly connected to the bottom of the pressing plate, and the bottom end of the four tension springs is fixedly connected to the top of the base, and through the arrangement of the tension spring, the pressing plate can be adjusted.

[0010] The utility model discloses the beneficial effect is:

[0011] 1. The utility model discloses a technical scheme that shearing roll is used to shearing material, so the material can be quickly handled, thereby effectively solve the inconvenience of shearing the material in advance, so that the material often needs to experience longer processing time when entering the pulping process, so as to increase the energy consumption and production cost problem, when the material is placed, the first motor and the second motor can be started, the first motor is connected with one of the shearing rolls, so that when the first motor starts, one of the shearing rolls will rotate, and the other end of the plurality of shearing rolls is fixedly connected with the first gear, and the plurality of first gears are arranged in cooperation, so that when one of the shearing rolls rotates, the remaining shearing rolls will rotate, thereby achieving the purpose of shearing the material. ACCURACY OF DRAWINGS

[0012] Figure 1 The utility model discloses a kind of overall structure schematic diagram of hydraulic pulper with shearing mechanism proposed by the utility model;

[0013] Figure 2 This is a schematic diagram of the internal structure of a hydraulic pulper with a shearing mechanism proposed in this utility model;

[0014] Figure 3 This is a schematic diagram of the adjustment mechanism of a hydraulic pulper with a shearing mechanism proposed in this utility model;

[0015] Figure 4 This is a schematic diagram of the rotating mechanism of a hydraulic pulper with a shearing mechanism proposed in this utility model.

[0016] In the diagram: 1. Base; 2. First motor; 3. Second motor; 101. Pulping bin; 102. Enclosure; 103. Limiting rod; 104. Pressure plate; 105. Tension spring; 201. Shearing roller; 202. First gear; 301. First shaft; 302. Pulping disc; 303. Second gear; 304. Second shaft; 305. Shearing disc; 306. Third rack. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Reference Figure 1 - Figure 4 A hydraulic pulper with a shearing mechanism includes a base 1, a pulping chamber 101 fixedly connected to the top of the base 1, a plurality of pulping discs 302 rotatably connected inside the pulping chamber 101, a rotating mechanism for rotating the pulping discs 302 on one side of each of the plurality of pulping discs 302, a baffle 102 fixedly connected to the top of the pulping chamber 101, a plurality of shearing rollers 201 rotatably connected inside the baffle 102, and the plurality of shearing rollers 201 are evenly arranged in a ring, a rotating mechanism for rotating the shearing rollers 201 on one side of the baffle 102, a pressure plate 104 slidably connected to the top of the pulping chamber 101, and the pressure plate 104 and the pulping chamber 101 are mutually cooperated. The setting of the pressure plate 104 can ensure that the material can be stably contacted with the shearing rollers 201, and an adjustment mechanism for adjusting the pressure plate 104 is provided at the bottom of the pressure plate 104. The setting of the shearing rollers 201 can ensure that the material can be processed quickly.

[0019] Preferably, the rotating mechanism includes a first rotating shaft 301, which is rotatably connected to one side of the pulping bin 101. Multiple pulping discs 302 are fixedly sleeved on the surface of the first rotating shaft 301. A second motor 3 is fixedly connected to one end of the first rotating shaft 301, and the second motor 3 is fixedly connected to one side of the pulping bin 101. A second rotating shaft 304 is rotatably connected to the bottom of the base 1 near the first rotating shaft 301. Multiple shearing discs 305 are fixedly sleeved on the surface of the second rotating shaft 304. The shearing discs 305 enable faster material processing, and the multiple shearing discs 305 are all configured to cooperate with the pulping discs 302. A second gear 303 is fixedly sleeved on one end of the first rotating shaft 301 near the second motor 3. A third rack 306 is fitted on the surface of the second gear 303 and is fixedly sleeved on the surface of the second rotating shaft 304. The first rotating shaft 301 enables the pulping discs 302 to rotate.

[0020] Preferably, the rotating mechanism includes a first motor 2, which is fixedly connected to one side of the enclosure 102. One shearing roller 201 is fixedly connected to the output shaft of the first motor 2. A first gear 202 is fixedly sleeved on the end of the multiple shearing rollers 201 away from the first motor 2, and the multiple first gears 202 are arranged to cooperate with each other. Through the arrangement of the first gears 202, the multiple shearing rollers 201 can be rotated.

[0021] Preferably, the adjustment mechanism includes four limiting rods 103, all of which are slidably connected to the top of the base 1 and fixedly connected to the bottom of the pressure plate 104. Each of the four limiting rods 103 is fitted with a tension spring 105, the top of each of the four tension springs 105 is fixedly connected to the bottom of the pressure plate 104, and the bottom of each of the four tension springs 105 is fixedly connected to the top of the base 1. The pressure plate 104 can be adjusted by the tension springs 105.

[0022] Working principle: During use, the pressure plate 104 is pulled upwards to place the material inside the enclosure 102. Multiple shearing rollers 201 are installed at the bottom of the enclosure 102, ensuring the material is stably placed inside before the shearing rollers 201 are activated. After the material is placed, the first motor 2 and the second motor 3 are started. The first motor 2 is connected to one of the shearing rollers 201, so when the first motor 2 starts, one of the shearing rollers 201 rotates. First gears 202 are fixedly connected to the other ends of each of the multiple shearing rollers 201, and these first gears 202 are configured to cooperate. Therefore, when one of the shearing rollers 201 rotates, the remaining... All shearing rollers 201 rotate to shear the material. A pulping disc 302 is installed on the output shaft of the second motor 3, which can further crush the material. Multiple shearing discs 305 are also provided at the bottom of the pulping disc 302, and the multiple shearing discs 305 cooperate with the pulping disc 302. A second gear 303 is installed at one end of the pulping disc 302, and the second gear 303 cooperates with the third rack 306 at one end of the shearing disc 305. So when the pulping disc 302 rotates, the shearing disc 305 will also rotate synchronously to crush the material at the bottom. After the material is crushed, it can be released through the guide pipe at the bottom.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A hydraulic pulper with a shearing mechanism, comprising a base (1), characterized in that, The base (1) is fixedly connected to the top of a pulping bin (101). Multiple pulping discs (302) are rotatably connected inside the pulping bin (101). Each of the multiple pulping discs (302) has a rotating mechanism for rotating the pulping discs (302) on one side. The top of the pulping bin (101) is fixedly connected to a baffle (102). Multiple shearing rollers (201) are rotatably connected inside the baffle (102), and the multiple shearing rollers (201) are evenly arranged in a ring. A rotating mechanism for rotating the shearing rollers (201) is provided on one side of the baffle (102). A pressure plate (104) is slidably connected to the top of the pulping bin (101), and the pressure plate (104) and the pulping bin (101) are mutually cooperated. An adjustment mechanism for adjusting the pressure plate (104) is provided at the bottom of the pressure plate (104).

2. The hydraulic pulper with a shearing mechanism according to claim 1, characterized in that, The rotating mechanism includes a first rotating shaft (301), which is rotatably connected to one side of the pulping bin (101). Multiple pulping discs (302) are fixedly sleeved on the surface of the first rotating shaft (301). A second motor (3) is fixedly connected to one end of the first rotating shaft (301). The second motor (3) is fixedly connected to one side of the pulping bin (101). A second rotating shaft (304) is rotatably connected to the bottom of the base (1) near the first rotating shaft (301).

3. The hydraulic pulper with a shearing mechanism according to claim 2, characterized in that, The second rotating shaft (304) is fixedly fitted with a plurality of shearing discs (305), and the plurality of shearing discs (305) are all configured to cooperate with each other with the pulping disc (302). The first rotating shaft (301) is fixedly fitted with a second gear (303) on one side of the second motor (3), and the surface of the second gear (303) is fitted with a third rack (306), and the third rack (306) is fixedly fitted on the surface of the second rotating shaft (304).

4. The hydraulic pulper with a shearing mechanism according to claim 1, characterized in that, The rotating mechanism includes a first motor (2), which is fixedly connected to one side of the enclosure (102). One of the shearing rollers (201) is fixedly connected to the output shaft of the first motor (2). The ends of the multiple shearing rollers (201) away from the first motor (2) are all fixedly fitted with first gears (202), and the multiple first gears (202) are configured to cooperate with each other.

5. The hydraulic pulper with a shearing mechanism according to claim 1, characterized in that, The adjustment mechanism includes four limiting rods (103), all four limiting rods (103) are slidably connected to the top of the base (1), all four limiting rods (103) are fixedly connected to the bottom of the pressure plate (104), and all four limiting rods (103) are fitted with tension springs (105).

6. The hydraulic pulper with a shearing mechanism according to claim 5, characterized in that, The top ends of the four tension springs (105) are fixedly connected to the bottom of the pressure plate (104), and the bottom ends of the four tension springs (105) are fixedly connected to the top of the base (1).

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