Measuring tool for bottom cathode in electrolytic cell

By designing a bottom cathode measuring tool for the electrolytic cell with a support rod, movable seat, crossbeam, and probe, the problem of insufficient measurement accuracy of traditional tools is solved, enabling accurate measurement of bottom damage in the electrolytic cell and improving the safety of operators.

CN224095078UActive Publication Date: 2026-04-07GUANGXI LAIBIN YINHAI ALUMINUM IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-10
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Traditional tools for measuring damage at the bottom of electrolytic cells lack sufficient accuracy, making it impossible to accurately determine the extent of damage at the bottom of the electrolytic cell, and they also pose a safety risk to operators.

Method used

A bottom cathode measuring tool for an electrolytic cell, comprising a support rod, a movable seat, a crossbeam, and a probe, was designed. The depth of damage is measured by the difference between the highest and lowest points. The measurement accuracy is ensured by combining a scale and a calibration plate. Lateral support is provided by the crossbeam and sleeve to prevent the probe from slipping.

Benefits of technology

It enables accurate measurement of the damage at the bottom of the electrolytic cell, improving measurement precision, and enhances operator safety by enabling remote operation, preventing injuries from corrosive liquids and high temperatures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bottom cathode measuring tool in an electrolytic bath, which comprises a support rod, a moving seat, a cross beam and a probe rod, the moving seat is vertically and slidably connected with the support rod, the cross beam is horizontally and slidably connected with the moving seat, the upper end of the probe rod is connected with one end of the cross beam, the probe rod is vertically arranged, and the cross beam is horizontally and slidably connected with the probe rod. The supporting rod is fixedly connected with a supporting block, an elastic piece is arranged between the supporting block and the movable seat, the supporting block is fixedly provided with a graduated scale, the graduated scale is vertically arranged, the movable seat is fixedly connected with a calibration plate, and the calibration plate is located at the graduated scale. The device has the beneficial effects that the damage depth can be measured through the difference value between the highest point and the lowest point, the advantage of better measurement precision is achieved, and the damage condition of the bottom of the electrolytic cell can be accurately measured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of measuring tool, concretely relates to a kind of cathode measuring tool in electrolytic cell inner bottom. BACKGROUND

[0002] During production, aluminum electrolytic cell needs to check the damage condition of cathode in electrolytic cell from time to time, and preventive measures can be taken in advance when damaged or large-loss cathode is found to avoid leakage caused by aluminum water breaking through electrolytic cell shell due to cathode damage. Because the environment in electrolytic cell has high temperature and high corrosiveness, the traditional checking method is to insert round steel into electrolytic cell to check the damage condition of cathode at the bottom of electrolytic cell, and the damage condition of the bottom of electrolytic cell is judged according to the change of the depth of round steel to the bottom of electrolytic cell. The traditional checking tool for the damage condition of the bottom of electrolytic cell has the technical problem of insufficient measurement accuracy, which can easily lead to inaccurate measurement of the damage condition of the bottom of electrolytic cell. SUMMARY

[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a kind of cathode measuring tool in electrolytic cell inner bottom, which comprises support rod, moving seat, crossbeam and probe rod, and the cathode measuring tool in electrolytic cell inner bottom has the advantages of good measurement accuracy.

[0004] In order to achieve the above-mentioned purpose of the utility model, the technical scheme adopted by the utility model is as follows:

[0005] A kind of cathode measuring tool in electrolytic cell inner bottom, including support rod, moving seat, crossbeam and probe rod, the moving seat is vertically slidingly connected with support rod, the crossbeam is horizontally slidingly connected with moving seat, the upper end of the probe rod is connected with one end of the crossbeam, the probe rod is vertically arranged, the support rod is fixedly connected with support block, the elastic member is arranged between the support block and the moving seat, the support block is fixedly installed with scale, the scale is vertically arranged, the moving seat is fixedly connected with calibration plate, and the calibration plate is located at the scale.

[0006] Through such setting: the depth of damage can be measured by the difference between the highest point and the lowest point, and the advantages of good measurement accuracy are achieved, and the damage condition of the bottom of electrolytic cell can be accurately measured.

[0007] As a preferred embodiment, the support rod is screw-connected with a screw, and the screw abuts against the probe rod.

[0008] Through such setting: it plays the role of fixing the probe rod.

[0009] As a preferred embodiment, the probe rod is provided with a positioning hole, and the screw is fixedly connected with a positioning pin inserted into the positioning hole.

[0010] Through such setting: it plays the role of positioning and further locking the probe rod.

[0011] As preferred, the upper end of the probe rod is fixedly connected with a limiting rod for clamping the cross beam, and the limiting rod is perpendicular to the probe rod.

[0012] By such an arrangement, the probe rod is prevented from penetrating through the cross beam and falling off the cross beam.

[0013] As preferred, the cross beam is fixedly connected with a sleeve which is sleeved on the probe rod.

[0014] By such an arrangement, lateral support force can be provided for the probe rod.

[0015] As preferred, the cross beam is fixedly installed with a level.

[0016] By such an arrangement, the cross beam is ensured to be in a horizontal state during measurement.

[0017] As preferred, the utility model also comprises a supporting base, the supporting base comprises a rotating seat and a supporting frame, the rotating seat is rotatably installed on the supporting frame, the rotating seat is fixedly connected with a supporting sleeve, the supporting rod is inserted into the supporting sleeve, and the supporting rod is circumferentially clamped with the supporting sleeve.

[0018] By such an arrangement, the probe rod can be conveniently adjusted.

[0019] As preferred, the rotating seat is fixedly connected with a counterweight frame which is located on the side of the rotating seat away from the probe rod, one end of the counterweight frame away from the probe rod is fixedly connected with a connecting column, the counterweight frame is provided with a counterweight block, and the connecting column is arranged in the counterweight block.

[0020] By such an arrangement, the stability is improved.

[0021] As preferred, the supporting frame is fixedly connected with a plurality of supporting legs, the supporting legs are threadedly connected with studs, the studs are vertically arranged, and the lower end of the stud is fixedly connected with a foot base.

[0022] By such an arrangement, the cross beam is ensured to be in a horizontal state.

[0023] As preferred, the upper end of the supporting frame is provided with a thrust bearing, the upper end of the thrust bearing is clamped with the rotating seat, the lower end of the supporting frame is installed with a ball bearing, and the ball bearing is sleeved on the rotating frame.

[0024] By such an arrangement, the rotating seat can be stably rotated on the supporting frame.

[0025] Compared with the prior art, the utility model has the beneficial technical effects:

[0026] 1. Damage to the bottom of an electrolytic cell is usually localized. Therefore, after multiple measurements, the highest point can be determined as the location where there is no damage or the damage is minor. The depth of the damage can be measured by the difference between the highest and lowest points, achieving the advantage of good measurement accuracy and enabling accurate measurement of the damage situation at the bottom of the electrolytic cell.

[0027] 2. During the measurement process, the operator moves the probe to the electrolytic cell via the crossbeam. The operator only needs to operate from the moving seat, which is far away from the electrolytic cell. This improves safety and prevents the operator from being injured by the corrosive liquid and high temperature of the electrolytic cell. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the structure of a bottom cathode measuring tool in an electrolytic cell according to Embodiment 1 of this utility model;

[0029] Figure 2 This is a schematic diagram of the elastic element in Embodiment 1 of this utility model;

[0030] Figure 3 This is a schematic diagram of the positioning pin and positioning hole in Embodiment 1 of this utility model;

[0031] Figure 4 This is a schematic diagram of the structure of a bottom cathode measuring tool in an electrolytic cell according to Embodiment 2 of this utility model;

[0032] Figure 5 This is a schematic diagram of the thrust bearing and ball bearing in Embodiment 2 of this utility model.

[0033] The technical features referred to by the various reference numerals in the accompanying drawings are as follows:

[0034] 11. Support rod; 12. Moving seat; 13. Support block; 14. Elastic element; 15. Scale; 16. Calibration plate; 21. Crossbeam; 22. Probe; 23. Screw; 24. Positioning hole; 25. Positioning pin; 26. Limiting rod; 27. Sleeve; 28. Level; 31. Rotating seat; 32. Support sleeve; 33. Counterweight frame; 34. Connecting column; 35. Counterweight block; 41. Support frame; 42. Outrigger; 43. Stud; 44. Foot; 45. Thrust bearing; 46. Ball bearing. Detailed Implementation

[0035] To make the objectives, technical solutions and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments. However, the scope of protection of this utility model is not limited to the specific embodiments described below.

[0036] Example 1:

[0037] refer to Figures 1-3A bottom cathode measuring tool for an electrolytic cell includes a support rod 11, a movable base 12, a crossbeam 21, and a probe 22. The movable base 12 is vertically slidably connected to the support rod 11, and the crossbeam 21 is horizontally slidably connected to the movable base 12. A level 28 is fixedly installed on the crossbeam 21. The level 28 is used to measure whether the crossbeam 21 is horizontal, ensuring that the crossbeam 21 is horizontal during the measurement process. The upper end of the probe 22 is connected to one end of the crossbeam 21, and the probe 22 is vertically positioned. A support block 13 is fixedly connected to the support rod 11, and an elastic element 14 (a spring) is provided between the support block 13 and the movable base 12. A scale 15 is fixedly installed on the support block 13, and the scale 15 is vertically positioned. A calibration plate 16 is fixedly connected to the movable base 12, and the calibration plate 16 is located at the scale 15. The surface of the scale 15 has distance markings.

[0038] The support rod 11 is threaded with a screw 23, which abuts against the probe rod 22. Tightening the screw 23, which presses against the probe rod 22, locks the probe rod 22 in place through friction, thus fixing it in place. The probe rod 22 has a positioning hole 24, and a positioning pin 25 is fixedly connected to the screw 23 and inserted into the positioning hole 24. Inserting the positioning pin 25 into the positioning hole 24 positions and further locks the probe rod 22. A limiting rod 26, which engages with the crossbeam 21, is fixedly connected to the upper end of the probe rod 22. The limiting rod 26 is perpendicular to the probe rod 22. After the probe rod 22 is inserted into the crossbeam 21 from top to bottom, it engages with the crossbeam 21 through the limiting rod 26, thus limiting the probe rod 22 and preventing it from passing through the crossbeam 21 and slipping off. A sleeve 27, which is fitted onto the probe rod 22, is fixedly connected to the crossbeam 21. The sleeve 27 supports the side wall of the probe rod 22, providing lateral support force to the probe rod 22.

[0039] This embodiment has the following advantages:

[0040] Insert the probe 22 into the bottom of the electrolytic cell, and then place the support rod 11 on an object to provide support for the support rod 11. Slide the crossbeam 21 horizontally on the movable seat 12 to adjust the horizontal position of the probe 22, moving it to the highest position at the bottom of the electrolytic cell. Then, press the movable seat 12 downwards on the support rod 11, causing the movable seat 12 to move the crossbeam 21 and the probe 22 downwards. Simultaneously, the movable seat 12 moves the calibration plate 16 downwards, bringing the probe 22 into contact with the bottom of the electrolytic cell. Record the corresponding scale value on the scale 15 of the calibration plate 16 at this point. This scale value corresponds to the depth of the bottom of the electrolytic cell at the current position of the probe 22, obtaining the scale value at the highest point of the electrolytic cell. Then, move the crossbeam 21 horizontally on the movable seat 12 and press the movable seat 12 downwards again, moving the probe 22 downwards until it contacts the bottom of the electrolytic cell. Record the corresponding scale value on the scale 15 of the calibration plate 16 at this point again. After repeatedly measuring different locations at the bottom of the electrolytic cell, the scale value of the lowest point is obtained, which represents the most severely damaged area at the bottom of the cell. Since damage to the bottom of the electrolytic cell is usually localized, after multiple measurements, the highest point is determined to be the location where there is no damage or only minor damage. The depth of the damage can be measured by the difference between the highest and lowest points, achieving good measurement accuracy and enabling precise determination of the damage extent at the bottom of the electrolytic cell.

[0041] During the measurement process, the operator moves the probe 22 to the electrolytic cell via the crossbeam 21. The operator only needs to operate from the movable seat 12, which is far away from the electrolytic cell, which can improve safety and prevent the operator from being injured by the corrosive liquid and high temperature of the electrolytic cell.

[0042] Example 2:

[0043] refer to Figures 4-5 A bottom cathode measuring tool for an electrolytic cell, differing from Embodiment 1 in that it further includes a support base. The support base comprises a rotating seat 31 and a support frame 41. The rotating seat 31 is rotatably mounted on the support frame 41. A support sleeve 32 is fixedly connected to the rotating seat 31. A support rod 11 is inserted into the support sleeve 32, and the support rod 11 is circumferentially engaged with the support sleeve 32. Rotating the rotating seat 31 on the support frame 41 causes the support rod 11, the crossbeam 21, and the probe 22 to rotate, facilitating the adjustment of the probe 22. A counterweight frame 33 is fixedly connected to the rotating seat 31. The counterweight frame 33 is located on the side of the rotating seat 31 away from the probe 22. A connecting post 34 is fixedly connected to the end of the counterweight frame 33 away from the probe 22. A counterweight block 35 is provided on the counterweight frame 33, and the connecting post 34 passes through the counterweight block 35. The counterweight 33 balances the torque on the support frame 41, making the support frame 41 equilibrated and preventing the measuring tool from tipping over to the probe 22 during use, thus improving stability.

[0044] The support frame 41 is fixedly connected to multiple legs 42, and each leg 42 is threadedly connected to a stud 43. The stud 43 is vertically positioned, and a foot 44 is fixedly connected to its lower end. When the ground is uneven, rotating the foot 44 causes the stud 43 to rotate. As the stud 43 rotates, it moves vertically on the foot, thereby adjusting the distance between the foot 44 and the legs 42 to adapt to uneven ground and ensure that the crossbeam 21 remains horizontal. A thrust bearing 45 is provided at the upper end of the support frame 41, and its upper end engages with the rotating seat 31. A ball bearing 46 is installed at the lower end of the support frame 41, and it is fitted onto the rotating frame. The thrust bearing 45 provides upward support for the rotating seat 31, while the ball bearing 46 provides lateral support to the rotating seat 31, preventing lateral deflection and ensuring stable rotation of the rotating seat 31 on the support frame 41.

[0045] Based on the disclosure and teachings of the above specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on the utility model.

Claims

1. A measuring tool for the bottom cathode inside an electrolytic cell, characterized in that: The device includes a support rod (11), a movable seat (12), a crossbeam (21), and a probe (22). The movable seat (12) is vertically slidably connected to the support rod (11), and the crossbeam (21) is horizontally slidably connected to the movable seat (12). The upper end of the probe (22) is connected to one end of the crossbeam (21). The probe (22) is vertically positioned. The support rod (11) is fixedly connected to a support block (13). An elastic element (14) is provided between the support block (13) and the movable seat (12). A scale (15) is fixedly installed on the support block (13). The scale (15) is vertically positioned. The movable seat (12) is fixedly connected to a calibration plate (16). The calibration plate (16) is located at the scale (15).

2. The bottom cathode measuring tool in the electrolytic cell according to claim 1, characterized in that: The support rod (11) is threaded with a screw (23), which abuts against the probe rod (22).

3. The bottom cathode measuring tool in the electrolytic cell according to claim 2, characterized in that: The probe (22) is provided with a positioning hole (24), and the screw (23) is fixedly connected to a positioning pin (25) that is inserted into the positioning hole (24).

4. The bottom cathode measuring tool in the electrolytic cell according to claim 1, characterized in that: The upper end of the probe (22) is fixedly connected to a limiting rod (26) that is engaged with a crossbeam (21), and the limiting rod (26) is perpendicular to the probe (22).

5. The bottom cathode measuring tool in the electrolytic cell according to claim 1, characterized in that: The crossbeam (21) is fixedly connected to a sleeve (27) fitted onto the probe rod (22).

6. The bottom cathode measuring tool in the electrolytic cell according to claim 1, characterized in that: A level (28) is fixedly installed on the crossbeam (21).

7. The bottom cathode measuring tool in an electrolytic cell according to claim 1, characterized in that: It also includes a support base, which includes a rotating seat (31) and a support frame (41). The rotating seat (31) is rotatably mounted on the support frame (41). The rotating seat (31) is fixedly connected to a support sleeve (32). The support rod (11) is inserted into the support sleeve (32). The support rod (11) and the support sleeve (32) are circumferentially engaged.

8. The bottom cathode measuring tool in an electrolytic cell according to claim 7, characterized in that: The rotating seat (31) is fixedly connected to a counterweight frame (33). The counterweight frame (33) is located on the side of the rotating seat (31) away from the probe (22). A connecting column (34) is fixedly connected to the end of the counterweight frame (33) away from the probe (22). A counterweight block (35) is provided on the counterweight frame (33), and the connecting column (34) passes through the counterweight block (35).

9. The bottom cathode measuring tool in an electrolytic cell according to claim 7, characterized in that: The support frame (41) is fixedly connected to multiple legs (42), and each leg (42) is threadedly connected to a stud (43). The stud (43) is vertically arranged, and a foot (44) is fixedly connected to the lower end of the stud (43).

10. The bottom cathode measuring tool in an electrolytic cell according to claim 7, characterized in that: The upper end of the support frame (41) is provided with a thrust bearing (45), the upper end of the thrust bearing (45) is engaged with the rotating seat (31), and the lower end of the support frame (41) is provided with a ball bearing (46), which is sleeved on the rotating frame.