Pipeline pressure test tool capable of rapidly positioning

By introducing a positioning mechanism and disassembly components into the pipeline pressure testing device, simultaneous positioning and clamping of multiple pipelines and convenient disassembly are achieved, solving the problem of time-consuming and labor-intensive single-pipeline testing in the existing technology, improving testing efficiency and extending the life of the device.

CN224095522UActive Publication Date: 2026-04-07JILIN PROVINCE KERUIZE ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-04
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing pipeline pressure testing equipment can only test one pipeline at a time, which is time-consuming and labor-intensive, reducing work efficiency.

Method used

A pipeline pressure testing fixture with rapid positioning was designed. It adopts a positioning mechanism and disassembly assembly components. The motor drives the gear transmission to make the threaded screw mesh and transmit the transmission, so as to realize the simultaneous positioning and clamping of multiple pipelines. The positioning clamps and pressure sensors can be easily disassembled for maintenance through the disassembly assembly components.

Benefits of technology

It enables uniform pressure testing of pipes of different diameters, reducing workload, improving work efficiency, and extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline pressure test, and discloses a pipeline pressure test tool capable of quickly positioning, which comprises a test bed, and a positioning mechanism is arranged on the test bed; the positioning mechanism comprises two sliding grooves formed in the test bed, threaded lead screws are rotationally arranged in the sliding grooves, and meshing transmission is achieved between the two threaded lead screws through a gear transmission assembly. A motor is started to enable a gear transmission assembly to drive two screw rods with the same thread direction to rotate relatively, so that two sets of moving blocks in threaded connection with the two screw rods can slide oppositely along two sliding grooves under the limiting effect of limiting blocks, and the moving blocks drive positioning clamping blocks to move through fixing plates; according to the pressure test device, the two corresponding positioning clamping blocks in each group can clamp and position corresponding pipelines, so that the pressure test device can perform unified pressure test on the same batch of pipelines with different diameters, and the working efficiency is improved while the workload is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline pressure test technical field, concretely is a pipeline pressure test frock of quick positioning. BACKGROUND

[0002] The pipeline is connected with the device for conveying gas, liquid or fluid with solid particles by pipe, pipe connecting piece and valve, in the pipeline manufacturing and installation process, in order to ensure the quality and safety of pipeline, need to carry out pressure test.

[0003] Chinese patent provides a kind of pipeline pressure detection device, and the publication number is CN221326197U, including base, base is equipped with cylinder seat, cylinder seat is equipped with push and press assembly, push and press assembly includes cylinder, cylinder tail portion is equipped with movable seat, movable seat is connected with cylinder seat, cylinder output end is equipped with connecting seat, connecting seat is equipped with push and press seat, push and press seat top is equipped with pressing block, push and press seat tail portion is equipped with hoop, hoop is equipped with shaft in, shaft one end is equipped with bearing seat, bearing seat is connected with base. By being placed between left lower mould, right lower mould, starting cylinder, cylinder drives connecting seat, drives push and press seat to move upwards, and extruding pipe, until with upper mould cooperation, realize to pipe clamping, greater than the set value of pressure detection, observation pressure sensor can, and observe pipe without deformation etc. Condition, can complete pressure detection.

[0004] But the device carries out pressure test to pipeline, each time only can carry out pressure test to one pipeline, not only time-consuming and labor-consuming increase workload, also reduce the working efficiency of pipeline test, therefore need to provide a kind of pipeline pressure test frock of quick positioning. Utility model content

[0005] The utility model is to provide a kind of pipeline pressure test frock of quick positioning, to solve the problem in the background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a pipeline pressure test tool of quick positioning, including test table, the test table is provided with positioning mechanism, the positioning mechanism includes two slide grooves of test table, the slide groove is rotatably provided with screw rod, the screw rod is meshed transmission through gear transmission assembly, the screw rod is screw connection has the moving block of slide connection with the slide groove, the moving block is fixedly provided with fixed plate, the fixed plate is provided with positioning clamping block, the fixed plate and positioning clamping block are provided with dismounting assembly between them, the dismounting assembly includes the mounting plate of positioning clamping block one side, the mounting plate is fixedly provided with the embedded joint block, the embedded joint block is provided with the insertion slot, the both sides of embedded joint block are provided with the clamping groove of insertion slot intercommunication, the fixed plate is provided with the embedded slot of embedded joint block inlaying close to positioning clamping block one side, the embedded slot is fixedly provided with the plug -in block of insertion slot plug -in, the plug -in block is provided with telescopic cavity, the telescopic cavity is relatively slidably provided with two sliding blocks, the spring is fixedly set up between two sliding blocks, the side of sliding block away from spring is fixedly provided with the clamping block of clamping groove clamping, the telescopic cavity is rotatably provided with the rotating lever, the rotating lever is fixedly sleeved with winding wheel, the winding wheel is provided with the connecting rope of two sliding blocks fixed connection.

[0007] Preferably, one end of the test table is fixedly provided with a fixed frame, a motor is installed on the fixed frame through bolts, the output shaft of the motor is rotatably penetrated through the test table and fixedly connected with one end of one of the screw rods, and the screw rods are arranged in the same screw direction.

[0008] Preferably, both ends of the moving block are fixedly provided with limit blocks, limit grooves are formed in the slide grooves, and the limit blocks are slidably connected with the limit grooves.

[0009] Preferably, a non-slip pad is attached to the side of the positioning clamping block away from the mounting plate, a pressure sensor is arranged between the positioning clamping block and the mounting plate, and one end of the rotating lever is rotatably penetrated through the telescopic cavity and fixedly connected with a hand screw block.

[0010] Preferably, a connecting rod is fixedly arranged at the bottom of the fixed plate, a roller is rotatably arranged on the connecting rod, and a track is formed on the test table and rollingly connected with the roller.

[0011] Preferably, a supporting seat for supporting the pipeline is arranged on the test table, a support is fixedly arranged at one end of the test table, a controller is fixedly arranged on the support, a display screen and control buttons are arranged on the controller, and an alarm is arranged on the controller.

[0012] Preferably, the pressure sensor is signal-connected with the controller, the controller is signal-connected with the alarm, and the motor is electrically connected with the controller.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1) This quick-positioning pipeline pressure testing fixture, by starting the motor, causes two screw rods with the same thread direction to rotate relative to each other under the meshing transmission of the gear transmission assembly. This allows two sets of moving blocks, which are threadedly connected to the two screw rods, to slide towards each other along two sliding grooves under the limiting action of the limiting block. The moving blocks drive the positioning clamping blocks to move through the fixed plate, so that each set of two corresponding positioning clamping blocks can clamp and position the corresponding pipeline. This allows the device to perform uniform pressure tests on pipelines of different diameters and from the same batch, reducing workload and improving work efficiency.

[0015] 2) This quick-positioning pipeline pressure testing fixture, by rotating the corresponding hand-tightening block, causes the rotating rod to drive the winding wheel to rotate. When the winding wheel rotates, it can wind up the connecting rope, so that the slider connected to the connecting rope is pulled by the tension, causing the locking block to disengage from the locking groove and retract into the telescopic cavity. Then, the locking block can be pulled out from the locking groove, which can quickly disassemble the positioning clamp, making it convenient for the inspection and maintenance of the positioning clamp or pressure sensor, and effectively extending the service life of the device. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a pipeline pressure testing fixture that can be quickly positioned according to an embodiment of the present utility model.

[0017] Figure 2 This is a three-dimensional structural diagram of the test bench in an embodiment of the present invention;

[0018] Figure 3 This is a three-dimensional structural diagram of the positioning mechanism in an embodiment of the present utility model;

[0019] Figure 4 This is a schematic diagram of the separation structure of the clamping block and the fixing plate in an embodiment of this utility model;

[0020] Figure 5 This is a cross-sectional view of the fixing plate in an embodiment of the present utility model;

[0021] Figure 6 As an embodiment of this utility model Figure 5 Enlarged view of the structure at point A in the middle.

[0022] In the diagram: 1. Test bench; 2. Support base; 3. Bracket; 4. Controller; 5. Display screen; 6. Control buttons; 7. Alarm.

[0023] 8. Positioning mechanism; 801. Slide groove; 802. Limiting groove; 803. Track; 804. Threaded screw; 805. Gear transmission assembly; 806. Motor; 807. Fixing frame; 808. Moving block; 809. Limiting block; 810. Fixing plate; 811. Positioning clamp; 812. Anti-slip pad; 813. Pressure sensor; 814. Connecting rod; 815. Roller;

[0024] 816. Assembly / Disassembly Components; 8161. Mounting Plate; 8162. Inserting Block; 8163. Slot; 8164. Card Slot; 8165. Inserting Groove; 8166. Insert Block; 8167. Telescopic Cavity; 8168. Slider; 8169. Card Block; 81610. Spring; 81611. Rotating Rod; 81612. Winding Wheel; 81613. Connecting Rope; 81614. Hand-Tightening Block. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] Combination Figures 1-6 A pipeline pressure testing fixture with rapid positioning includes a test bench 1, a support seat 2 for supporting the pipeline on the test bench 1, a bracket 3 fixedly installed at one end of the test bench 1, a controller 4 fixedly installed on the bracket 3, a display screen 5 and control buttons 6 installed on the controller 4, an alarm 7 installed on the controller 4, the controller 4 and the alarm 7 are connected by a signal, and a positioning mechanism 8 is installed on the test bench 1.

[0028] See Figures 2-4Furthermore, the positioning mechanism 8 includes two slides 801 opened on the test bench 1. A threaded screw 804 is rotatably installed within each slide 801. The two threaded screws 804 are meshed and driven by a gear transmission assembly 805. A movable block 808 is threadedly connected to each threaded screw 804 and slidably connected to the slide 801. A fixed plate 810 is fixedly installed on the movable block 808. A positioning clamp 811 is installed on the fixed plate 810. A disassembly assembly 816 is provided between the fixed plate 810 and the positioning clamp 811. A fixed frame 807 is fixedly installed at one end of the test bench 1. The fixed frame 807 is connected by... A motor 806 is bolted on and electrically connected to a controller 4. The output shaft of the motor 806 rotates through the test bench 1 and is fixedly connected to one end of one of the threaded screws 804. The two threaded screws 804 are set in the same thread direction. Limit blocks 809 are fixedly set at both ends of the moving block 808. Limit grooves 802 are opened in the slide groove 801. Limit blocks 809 and limit grooves 802 are slidably connected. A connecting rod 814 is fixedly set at the bottom of the fixed plate 810. A roller 815 is rotatably set on the connecting rod 814. A track 803 is opened on the test bench 1 and is rotatably connected to the roller 815.

[0029] Specifically, by starting the motor 806, the gear transmission assembly 805 meshes and drives the two screw rods 804 with the same thread direction to rotate relative to each other. This allows the two sets of moving blocks 808, which are threadedly connected to the two screw rods 804, to slide towards each other along the two slide grooves 801 under the limiting action of the limiting block 809. The moving blocks 808 drive the positioning clamps 811 to move through the fixing plate 810, so that each set of two corresponding positioning clamps 811 can clamp and position the corresponding pipe. This allows the device to perform uniform pressure tests on pipes of different diameters and from the same batch, reducing workload and improving work efficiency.

[0030] See Figures 4-6Furthermore, the disassembly and assembly assembly 816 includes a mounting plate 8161 disposed on one side of the positioning clamp 811. A fitting block 8162 is fixedly disposed on the mounting plate 8161. A slot 8163 is formed on the fitting block 8162. Slots 8164 communicating with the slot 8163 are formed on both sides of the fitting block 8162. A fitting groove 8165 that engages with the fitting block 8162 is formed on the side of the fixing plate 810 near the positioning clamp 811. An insert block 8166 that inserts into the slot 8163 is fixedly disposed within the fitting groove 8165. A telescopic cavity 8167 is formed within the insert block 8166. Two sliders 8168 are slidably disposed relative to each other within the telescopic cavity 8167. A spring 81 is fixedly disposed between the two sliders 8168. 610, a locking block 8169 is fixedly installed on the side of the slider 8168 away from the spring 81610, which engages with the slot 8164. A rotating rod 81611 is rotatably installed in the telescopic cavity 8167. A winding wheel 81612 is fixedly sleeved on the rotating rod 81611. A connecting rope 81613, which is fixedly connected to the two sliders 8168, is wound on the winding wheel 81612. An anti-slip pad 812 is glued to the side of the positioning clamp 811 away from the mounting plate 8161. A pressure sensor 813 is installed between the positioning clamp 811 and the mounting plate 8161. One end of the rotating rod 81611 rotatably passes through the telescopic cavity 8167 and is fixedly connected to a hand-tightening block 81614. The pressure sensor 813 is signal-connected to the controller 4.

[0031] Specifically, by rotating the corresponding hand-tightening block 81614, the rotating rod 81611 drives the winding wheel 81612 to rotate. When the winding wheel 81612 rotates, it can wind up the connecting rope 81613, so that the slider 8168 connected to the connecting rope 81613 is pulled by the tension, causing the locking block 8169 to disengage from the locking groove 8164 and retract into the telescopic cavity 8167. Then, the inserting block 8162 is pulled out from the inserting groove 8165, so that the positioning clamping block 811 can be quickly disassembled, which facilitates the inspection and maintenance of the positioning clamping block 811 or the pressure sensor 813, effectively extending the service life of the device.

[0032] In actual operation, multiple pipes of the same batch to be tested are placed on the support seat 2 on the test bench 1, and the multiple pipes are passed between every two opposing positioning clamps 811. Then, the motor 806 is started, and under the meshing transmission of the gear transmission assembly 805, the two screw rods 804 with the same thread direction rotate relative to each other. This allows the two sets of moving blocks 808, which are threaded to the two screw rods 804, to slide towards each other along the two sliding grooves 801 under the limiting action of the limiting block 809. The moving blocks 808 drive the positioning clamps 811 to move through the fixing plate 810, while the rollers 815 roll and lift along the track 803. The stability of the fixed plate 810 during movement allows each set of two corresponding positioning clamps 811 to clamp and position the corresponding pipe. The positioning clamps 811 continue to apply clamping pressure to the pipe, enabling the pressure sensor 813 to detect the pressure value on the pipe and display it on the display screen 5 on the controller 4. By observing the pressure value and the deformation of the pipe, the operator can test the pipe's pressure resistance. When the clamping pressure on the pipe exceeds the set value, the alarm 7 will sound to remind the operator to make timely adjustments. The anti-slip pads 812 on the positioning clamps 811 can increase friction and prevent the pipe from shifting or slipping.

[0033] When maintenance is required on the positioning clamp 811 or pressure sensor 813, rotating the corresponding hand-tightening block 81614 causes the rotating rod 81611 to drive the winding wheel 81612 to rotate. The rotation of the winding wheel 81612 winds up the connecting rope 81613, causing the slider 8168 connected to the connecting rope 81613 to be pulled by tension, which causes the locking block 8169 to disengage from the locking groove 8164 and retract into the telescopic cavity 8167. Then, the inserting block 8162 is pulled out from the inserting groove 8165, allowing for quick disassembly of the positioning clamp 811. After the positioning clamp 811 or pressure sensor 813 is repaired, rotate the hand-tightening block 81614 again to retract the locking block 8169 and compress the spring 81610. Then, engage the fitting block 8162 with the fitting groove 8165, so that the insert block 8166 automatically inserts into the slot 8163. At this time, release the hand-tightening block 81614. Under the rebound action of the spring 81610, the locking block 8169 automatically pops out of the telescopic cavity 8167 and engages with the slot 8164, thereby locking the fitting block 8162 and completing the quick installation of the positioning clamp 811.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pipeline pressure testing fixture capable of rapid positioning, comprising a test bench (1), characterized in that: The test bench (1) is equipped with a positioning mechanism (8); The positioning mechanism (8) includes two slides (801) on the test bench (1). A threaded screw (804) is rotatably arranged in the slide (801). The two threaded screws (804) are meshed and driven by a gear transmission assembly (805). A movable block (808) is threadedly connected to the threaded screw (804) and slidably connected to the slide (801). A fixed plate (810) is fixedly arranged on the movable block (808). A positioning clamp (811) is arranged on the fixed plate (810). A disassembly assembly (816) is arranged between the fixed plate (810) and the positioning clamp (811). The disassembly and assembly assembly (816) includes a mounting plate (8161) disposed on one side of the positioning clamp (811). A fitting block (8162) is fixedly disposed on the mounting plate (8161). A slot (8163) is provided on the fitting block (8162). Slots (8164) communicating with the slot (8163) are provided on both sides of the fitting block (8162). A fitting groove (8165) is provided on the side of the fixing plate (810) near the positioning clamp (811) to engage with the fitting block (8162). A plug (8166) is fixedly disposed within the fitting groove (8165) to engage with the slot (8163). 6) An internal telescopic cavity (8167) is provided. Two sliders (8168) are slidably arranged in the telescopic cavity (8167). A spring (81610) is fixedly arranged between the two sliders (8168). A locking block (8169) that engages with a locking groove (8164) is fixedly arranged on the side of the slider (8168) away from the spring (81610). A rotating rod (81611) is rotatably arranged in the telescopic cavity (8167). A winding wheel (81612) is fixedly sleeved on the rotating rod (81611). A connecting rope (81613) that is fixedly connected to the two sliders (8168) is wound on the winding wheel (81612).

2. The pipeline pressure testing fixture with rapid positioning according to claim 1, characterized in that: A fixed frame (807) is fixedly installed at one end of the test bench (1). A motor (806) is installed on the fixed frame (807) by bolts. The output shaft of the motor (806) rotates through the test bench (1) and is fixedly connected to one end of one of the threaded screws (804). The two threaded screws (804) are set with the same thread direction.

3. The pipeline pressure testing fixture with rapid positioning according to claim 2, characterized in that: Both ends of the movable block (808) are fixedly provided with limit blocks (809), and a limit groove (802) is opened in the slide groove (801). The limit block (809) and the limit groove (802) are slidably connected.

4. The pipeline pressure testing fixture with rapid positioning according to claim 3, characterized in that: An anti-slip pad (812) is bonded to the side of the positioning clamp (811) away from the mounting plate (8161). A pressure sensor (813) is provided between the positioning clamp (811) and the mounting plate (8161). One end of the rotating rod (81611) rotatably passes through the telescopic cavity (8167) and is fixedly connected to a hand-tightening block (81614).

5. The pipeline pressure testing fixture with rapid positioning according to claim 4, characterized in that: A connecting rod (814) is fixedly installed at the bottom of the fixed plate (810), and a roller (815) is rotatably installed on the connecting rod (814). A track (803) is provided on the test bench (1) to be rotatably connected to the roller (815).

6. The pipeline pressure testing fixture with rapid positioning according to claim 4, characterized in that: The test bench (1) is provided with a support seat (2) for supporting the tunnel. A bracket (3) is fixedly provided at one end of the test bench (1). A controller (4) is fixedly provided on the bracket (3). A display screen (5) and control buttons (6) are provided on the controller (4). An alarm (7) is provided on the controller (4).

7. The pipeline pressure testing fixture with rapid positioning according to claim 6, characterized in that: The pressure sensor (813) is signal-connected to the controller (4), the controller (4) is signal-connected to the alarm (7), and the motor (806) is electrically connected to the controller (4).

Citation Information

Patent Citations

  • Pipeline pressure detection device

    CN221326197U