Food emulsifier sterilization equipment
By combining pulverizing and dynamic sterilization mechanisms, the problems of internal bacterial residue and sterilization dead zones caused by emulsifier clumping are solved, achieving efficient and comprehensive sterilization of emulsifiers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DENNISTON FOOD TECH (DANYANG) CO LTD
- Filing Date
- 2025-04-07
- Publication Date
- 2026-04-10
AI Technical Summary
Emulsifiers tend to clump during sterilization, leading to bacterial residue inside the equipment. Existing equipment suffers from sterilization blind spots and low efficiency.
The design combines a crushing mechanism and a sterilization mechanism. The active roller driven by a motor and the chain drive crush the agglomerated emulsifier. At the same time, the combination of ultraviolet lamp and feeding rod achieves dynamic sterilization, ensuring comprehensive and efficient sterilization.
It effectively eliminates bacteria inside emulsifiers, improves sterilization effect and efficiency, avoids sterilization dead zones caused by clumping, reduces energy consumption, and simplifies the production process.
Smart Images

Figure CN224098656U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of emulsifier production, and specifically relates to food emulsifier sterilization equipment. BACKGROUND
[0002] After the production of emulsifier is completed, it needs to be sterilized, but because the emulsifier may be caked, only the outside of the caked emulsifier can be sterilized, and the inside cannot be sterilized, so bacteria may be contained in the emulsifier, affecting the quality of the emulsifier.
[0003] In the sterilization process of the emulsifier, the emulsifier is first crushed and then sterilized, which increases the production process, and when the emulsifier is sterilized by the fixed sterilization lamp, the accumulated lubricant powder cannot be effectively sterilized, and there is a dead angle in the sterilization. SUMMARY
[0004] The utility model discloses a food emulsifier sterilization equipment to solve the above-mentioned defects caused in the prior art.
[0005] The food emulsifier sterilization equipment comprises a sterilization shell, a motor and an ultraviolet lamp, one side of the sterilization shell is provided with the motor, the bottom end of the sterilization shell is symmetrically provided with an electromagnetic valve, the inside of the sterilization shell is provided with a crushing mechanism, the crushing mechanism crushes and dries the caked part of the emulsifier, thereby reducing the water content in the emulsifier and facilitating sterilization of the emulsifier, the inside of the sterilization shell is provided with a sterilization mechanism, the sterilization mechanism moves in the inside of the sterilization shell, thereby dynamically sterilizing the sterilization range and improving the sterilization efficiency.
[0006] Preferably, the crushing mechanism comprises a motor, a driving roller, a chain wheel, a chain, a driven roller and an electric heating plate, one group of chain wheels is connected to the output end shaft of the motor, the chain wheels are meshed and connected to the outside of the chain, the other group of chain wheels is meshed and connected to the outside of the chain, one side of the driving roller is connected to the sterilization shell, one side of the driving roller is provided with the driven roller, and the driven roller is arranged at the inner end of the sterilization shell.
[0007] Preferably, the driving roller is connected to the output end of the motor through the chain wheel arranged on one side.
[0008] Preferably, the sterilization mechanism comprises a gear, a straight toothed rack, a lamp support, a guide rod and an ultraviolet lamp, one group of chain wheels is connected to the shaft of one side of the gear, the straight toothed rack is meshed and connected above the gear, the straight toothed rack is arranged at the inside of one side of the sterilization shell, the guide rod is connected through the outside of the lamp support, the ultraviolet lamp is connected to one side of the lamp support, the ultraviolet lamp is arranged at the inside of one side of the sterilization shell, and the ultraviolet lamp is connected to the outside of the ultraviolet lamp.
[0009] Preferably, the straight-toothed rack of the lamp support is engaged with the outer side of the gear through the bottom end.
[0010] Preferably, the sterilization shell is provided with a guide rod through internal welding and is connected with the lamp support.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] 1. The change of the irradiation position of the sterilization lamp plate can change the sterilization area and position of the emulsifier in real time, effectively improve the sterilization effect and comprehensiveness of the emulsifier, and the design does not need an additional driving source to provide power, but uses the sterilization lamp to drive the stirring rod to repeatedly displace, repeatedly stirs the stacked dust through the stirring rod, so that the dust is evenly arranged in the interior of the sterilization shell, improves the sterilization effect of the sterilization lamp, and the whole equipment has low energy consumption and good energy saving.
[0013] 2. In the rotating process of the motor-driven driving roller, the motor drives the chain wheel to transmit and process, in the process of crushing the caked emulsifier, the chain wheel drives the gear to rotate, and then the bottom end of the lamp support is engaged and displaced, improving the efficiency of the equipment in the running process, without manual additional transfer of materials. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a whole three-dimensional structure schematic view of the utility model.
[0015] Figure 2 It is a whole side view structure schematic view in the utility model.
[0016] Figure 3 It is a sterilization shell internal structure schematic view in the utility model.
[0017] Figure 4 It is a sterilization mechanism structure schematic view in the utility model.
[0018] Figure 5 It is a whole overhead structure schematic view in the utility model.
[0019] Among them:
[0020] 1, sterilization shell; 2, motor; 3, driving roller; 4, driven roller; 5, crushing mechanism; 6, chain wheel; 7, chain; 8, electromagnetic valve; 9, sterilization mechanism; 10, gear; 11, straight-toothed rack; 12, lamp support; 13, guide rod; 14, ultraviolet lamp; 15, electric heating plate; 16, stirring rod. DETAILED DESCRIPTION
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] like Figures 1 to 5 As shown, the food emulsifier sterilization equipment includes a sterilization shell 1, a motor 2, and an ultraviolet lamp 14. The motor 2 is located on one side of the sterilization shell 1, and solenoid valves 8 are symmetrically arranged at the bottom of the sterilization shell 1. A crushing mechanism 5 is installed inside the sterilization shell 1. The crushing mechanism 5 crushes and dries the clumps of the emulsifier, thereby reducing the moisture content in the emulsifier and facilitating sterilization. A sterilization mechanism 9 is installed inside the sterilization shell 1. The sterilization mechanism 9 moves within the sterilization shell 1 to dynamically sterilize the sterilization area and improve sterilization efficiency.
[0023] In this embodiment, the crushing mechanism 5 includes a motor 2, a driving roller 3, a sprocket 6, a chain 7, a driven roller 4, and an electric heating plate 15. The output shaft of the motor 2 is connected to one set of sprockets 6. The outer side of the sprocket 6 is meshed with the chain 7, and the outer side of the chain 7 is meshed with another set of sprockets 6. One side of the driving roller 3 is connected to a sterilization shell 1, and the driven roller 4 is provided on one side of the driving roller 3. The driven roller 4 is located at the inner end of the sterilization shell 1.
[0024] In this embodiment, the active roller 3 is connected to the output end of the motor 2 via a sprocket 6 on one side. When the active roller 3 is driven to rotate by the motor 2, the sprocket 6 drives the sprocket 6 on one side to rotate and transmit power.
[0025] In this embodiment, the sterilization mechanism 9 includes a gear 10, a spur gear 11, a lamp holder 12, a guide rod 13, and an ultraviolet lamp 14. One side of the gear 10 is connected to a set of sprockets 6. The spur gear 11 is meshed with the upper part of the gear 10. The spur gear 11 is disposed inside the sterilization housing 1. The guide rod 13 is connected through the outer side of the lamp holder 12. The ultraviolet lamp 14 is connected to one side of the lamp holder 12. The ultraviolet lamp 14 is disposed inside the sterilization housing 1. A material-feeding rod 16 is connected to the outer side of the ultraviolet lamp 14. The material-feeding rod 16 is used to repeatedly move the material to avoid dust accumulation affecting the sterilization effect.
[0026] In this embodiment, the lamp bracket 12 meshes with the outer side of the gear 10 via a straight toothed rack 11 at its bottom end. The gear 10 meshes with the straight toothed rack 11, thereby dynamically adjusting the range of motion of the lamp bracket 12.
[0027] In the embodiment, the sterilization shell 1 is connected with the lamp support 12 through the guide rod 13 by internal welding, the lamp support 12 is guided by the guide rod 13, and shaking of the lamp support 12 during displacement is avoided.
[0028] The food emulsifier sterilization equipment includes the following working contents in actual application.
[0029] Step 1: in the use process, the electric heating plate 15 is turned on, the inside of the sterilization shell 1 is heated by the electric heating plate 15, the inside moisture of the emulsifier is dried in the crushing process, the emulsifier is introduced into the inside of the sterilization shell 1, the motor 2 drives the driving roller 3 to rotate, the surface of the emulsifier is crushed by the driving roller 3 and the driven roller 4, the caking distribution is crushed, and the inside moisture of the emulsifier is dried by the heated sterilization shell 1.
[0030] Step 2: then the motor 2 drives the sprocket 6 to rotate, the sprocket 6 drives the chain 7 connected outside and the sprocket 6 arranged on the same side to rotate, the sprocket 6 drives the gear 10 to rotate, the gear 10 meshes with the straight toothed rack 11 arranged on one side, the straight toothed rack 11 drives the lamp support 12 and the ultraviolet lamp 14 arranged at the top end to displace, and the introduced powder is moved and sterilized by the ultraviolet lamp 14.
[0031] Step 3: when the gear 10 meshes with the straight toothed rack 11 arranged on one side, the guide rod 13 arranged through the outside of the lamp support 12 is guided to avoid the lamp support 12 from tilting during displacement, the material is spread flat by the material stirring rod 16 arranged at the bottom end of the ultraviolet lamp 14, the material stirring rod 16 stirs the introduced dust, and the dust is uniformly irradiated and sterilized by the ultraviolet lamp 14.
[0032] Step 4: the ultraviolet light (especially the UV-C wave band) emitted by the ultraviolet lamp 14 destroys the DNA and RNA of microorganisms, the sterilization of the emulsifier is completed, after the sterilization of the powder is completed, the electromagnetic valve 8 arranged at the bottom end of the sterilization shell 1 is opened, the emulsifier sterilized in the inside is stored in the storage tank, and the emulsifier sterilized is sealed and packaged.
[0033] Therefore, the above disclosed embodiments are only examples and are not the only ones. All changes within the scope of the utility model or within the scope equivalent to the utility model are included in the utility model.
Claims
1. Food emulsifier sterilization apparatus, characterized in that: The device includes a sterilization housing (1), a motor (2), and an ultraviolet lamp (14). The motor (2) is located on one side of the sterilization housing (1), and solenoid valves (8) are symmetrically arranged at the bottom of the sterilization housing (1). A crushing mechanism (5) is provided inside the sterilization housing (1). The crushing mechanism (5) crushes and dries the agglomerated part of the emulsifier, thereby reducing the moisture content in the emulsifier and facilitating its sterilization. A sterilization mechanism (9) is provided inside the sterilization housing (1). The sterilization mechanism (9) moves within the sterilization housing (1) to dynamically sterilize the sterilization range and improve the sterilization efficiency.
2. The food emulsifier sterilization apparatus according to claim 1, characterized by: The crushing mechanism (5) includes a motor (2), an active roller (3), a sprocket (6), a chain (7), a driven roller (4), and an electric heating plate (15). The output shaft of the motor (2) is connected to one set of sprockets (6). The outer side of the sprocket (6) is meshed with the chain (7). The outer side of the chain (7) is meshed with another set of sprockets (6). One side of the active roller (3) is connected to a sterilization shell (1). One side of the active roller (3) is provided with a driven roller (4). The driven roller (4) is located at the inner end of the sterilization shell (1).
3. The food emulsifier sterilization apparatus according to claim 2, characterized by: The active roller (3) is connected to the output end of the motor (2) via a sprocket (6) on one side.
4. The food emulsifier sterilization apparatus according to claim 1, characterized by: The sterilization mechanism (9) includes a gear (10), a spur gear (11), a lamp holder (12), a guide rod (13), an ultraviolet lamp (14), and a feeding rod (16). One side of the gear (10) is connected to a sprocket (6). The spur gear (11) is meshed above the gear (10). The spur gear (11) is located inside the sterilization housing (1). The guide rod (13) is connected through the outside of the lamp holder (12). The ultraviolet lamp (14) is connected to one side of the lamp holder (12). The ultraviolet lamp (14) is located inside the sterilization housing (1). The feeding rod (16) is connected to the outside of the ultraviolet lamp (14).
5. The food emulsifier sterilization apparatus according to claim 4, characterized by: The lamp bracket (12) meshes with the outer side of the gear (10) through the straight toothed rack (11) provided at the bottom end.
6. The food emulsifier sterilization apparatus of claim 1, wherein: The sterilization shell (1) is internally welded with a guide rod (13) and is connected to the lamp bracket (12) through the tube.