Fixation device suitable for tea processing

By introducing a sampling trough and sampling tube into the tea fixing device, combined with a stirring component and a photoelectric switch, the problems of uneven heating and safety hazards caused by sampling during the tea fixing process are solved, achieving sampling without stopping the machine and uniform heating.

CN224098670UActive Publication Date: 2026-04-10SICHUAN HONGYANSHAN ZAOZHICHUN TEA CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing tea processing equipment requires the machine to be stopped during sampling, which results in uneven heating of the tea leaves, affecting their quality and posing safety hazards during the sampling process.

Method used

A tea-fixing device was designed, which adopts a combination structure of sampling trough and sampling tube. The sampling trough and sampling tube work together to achieve sampling without stopping the machine. Combined with the use of stir-frying parts and photoelectric switches, it ensures that the tea leaves are heated evenly and sampled safely.

Benefits of technology

This allows for sampling without stopping the machine, avoiding uneven heating of the tea leaves, improving tea quality, and ensuring the safety of the sampling process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224098670U_ABST
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Abstract

The utility model relates to the field of tea processing equipment, and discloses a fixation device suitable for tea processing, which comprises a rack, a fixation pot and a gear motor A. The gear motor A is used for driving the fixation pot to rotate, a main shaft is rotatably arranged in the fixation pot, a stir-frying piece is arranged on the main shaft, the main shaft is a hollow shaft, and a sampling groove is arranged on the main shaft. A plug and a compression spring are installed in the spindle, the plug opens and closes the sampling groove through the compression spring, a sampling pipe is inserted into the spindle, and a feeding port is formed in the side wall, close to the bottom, of the sampling pipe. The tea sampling device has the beneficial effects that the sampling tube presses down the plug to open the sampling groove, tea enters the sampling tube when the rotating sampling groove is partially overlapped with the feeding hole of the sampling tube, and after a certain amount of tea is sampled, the sampling tube is loosened, the plug quickly closes the sampling groove under the action of the spring, so that one-time sampling is completed; the tea quality is prevented from being influenced by shutdown sampling, and meanwhile, the danger caused by sampling under non-shutdown work is also avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tea processing equipment field, especially a kind of suitable for tea processing use fixation device. BACKGROUND

[0002] Green tea is one of the main tea classes in China, which refers to the new leaves or buds of tea trees, without fermentation, through fixation, shaping, drying and other processes to make a beverage. The color of its finished product and the tea soup after brewing mostly retains the green style of fresh tea leaves. Regularly drinking green tea can prevent cancer, reduce fat and lose weight, and also reduce the harm of nicotine to smokers.

[0003] Green tea fixation is a key process in green tea processing, which takes high-temperature measures to release moisture in the leaves, inactivate enzymes and cause certain chemical changes in the contents of fresh leaves, thereby forming the quality characteristics of green tea. During fixation, if the pan temperature is too low and the leaf temperature rises for too long, it will cause enzymatic reaction of tea polyphenols, resulting in "red stem and red leaves". On the contrary, if the temperature is too high, chlorophyll is destroyed more, resulting in yellow leaf color, and some even produce burnt edges and spots, reducing the quality of green tea.

[0004] When fixing green tea, the tea leaves need to be placed in a fixation cylinder first. The fixation cylinder is provided with a stirring device, and the stirring device is provided with a rotating plate for stirring tea leaves, which facilitates the loosening of accumulated tea leaves and is beneficial to the fixation of tea leaves. However, during the fixation process, manual observation of the current state of the tea leaves is required to facilitate quick separation from the fixation machine after fixation is completed, so as to avoid overlong frying time caused by high temperature in the barrel wall, which leads to tea paste.

[0005] Chinese utility model patent (authorized announcement number: CN222357186U, name: a tea leaf fixation device for green tea production) relates to the field of tea leaf fixation device. The tea leaf fixation device for green tea production includes a rotating device, a placing rack installed on the rotating end of the rotating device, a fixation cylinder rotatably connected to the placing rack, a driving device fixedly installed on one side of the placing rack, a stirring device for tea fixation installed on the fixation cylinder, an inclined block fixedly installed on one side of the bottom of the fixation cylinder, a sliding groove provided at the bottom of the inclined block, and the top end of the driving device is arranged in the sliding groove. The driving device drives the fixation cylinder to reciprocate through the inclined block. The tea leaf fixation device for green tea production provided by the utility model enables the tea leaves in the fixation cylinder to move in multiple directions, which to some extent, accelerates the fixation effect of the tea leaves. However, the frying process needs to be stopped for sampling, and after stopping, some tea leaves will be overheated, which will affect the uniformity of the product and the overall quality. SUMMARY

[0006] The utility model discloses a purpose in providing a kind of suitable for tea processing's fixation device, to overcome the shortcomings of prior art.

[0007] The utility model discloses a purpose to be realized by the following technical scheme: a kind of suitable for tea processing's fixation device, including frame, fixation pot and A speed reducer motor, the fixation pot is rotatably installed on the frame, the A speed reducer motor is fixed on the support, the A speed reducer motor is used to drive the fixation pot rotation, the bottom of the fixation pot is fixed with B speed reducer motor, main shaft is rotatably installed in the fixation pot, the B speed reducer motor is used to drive the main shaft rotation, the main shaft is installed with stir-frying piece, the main shaft is hollow shaft, sampling groove is set up on the main shaft, the sampling groove is close to the pot bottom of the fixation pot, plug and compression spring are installed in the main shaft, the plug opens and closes the sampling groove by the compression spring, sampling tube is inserted in the main shaft, the side wall of the sampling tube is close to the bottom and is equipped with feed inlet.

[0008] Preferably, the stir-frying piece includes connecting arm and shovel plate, the connecting arm is fixed on the main shaft, the connecting arm extends along the radial direction of the main shaft, the connecting arm is several groups and is uniformly distributed around the circumference of the main shaft, the number of each group of the connecting arm is not less than two, the connecting arm in the same group is distributed along the axial line direction of the main shaft, and one shovel plate is installed on the connecting arm in the same group.

[0009] Preferably, photoelectric switch is installed on the frame, the light emitter and the light receiver of the photoelectric switch are distributed on the two sides of the fixation pot, and the pot opening of the fixation pot is inclined upward by the photoelectric switch.

[0010] Preferably, the edge of the shovel plate close to the inner wall of the fixation pot is sawtooth-shaped.

[0011] Preferably, the end of the connecting arm away from the main shaft is provided with a mounting groove, a long circular through hole is formed in the side wall of the mounting groove along the radial direction of the main shaft, a pin is slidably installed in the long circular through hole, the pin is used to clamp the shovel plate in the mounting groove, and a tension spring is installed at the end of the pin away from the shovel plate, so that the shovel plate is tightly attached to the inner wall of the fixation pot through the tension spring.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] When sampling, the plug is pressed down through the sampling tube to open the sampling groove, when the rotating sampling groove and the feed inlet part of the sampling tube are partially coincident, the tea in the fixation pot enters the sampling tube, after a certain amount of tea is sampled, the sampling tube is loosened, and the plug is quickly closed under the action of the spring, to complete the sampling, avoid the influence of sampling on tea quality when stopping, and avoid the danger caused by sampling without stopping. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a structural schematic view of the utility model;

[0015] Figure 2 is a schematic view of the installation structure of the stir-frying piece;

[0016] Figure 3 is a schematic view of the installation structure of the plug;

[0017] Figure 4 is a schematic view of the installation structure of the plug; Figure 2 is a partial enlarged schematic view of A in the figure;

[0018] Figure 5 is a partial enlarged schematic view of B in the figure; Figure 3 is a partial enlarged schematic view of B in the figure;

[0019] In the figure, 1 is a rack, 2 is a fixation kettle, 3 is an A deceleration motor, 4 is a B deceleration motor, 5 is a main shaft, 6 is a sampling groove, 7 is a plug, 8 is a compression spring, 9 is a sampling pipe, 10 is a feeding port, 11 is a connecting arm, 12 is a shovel plate, 13 is a long circular through hole, 14 is a pin, and 15 is a stretching spring. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the utility model.

[0022] It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.

[0023] It should be noted that: similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0024] In the description of the utility model, it needs to explain that, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the utility model product is used, or the orientation or positional relationship commonly understood by the person skilled in the art, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" and the like are only used for differentiation in description and cannot be understood as indicating or implying relative importance.

[0025] In the description of the utility model, it also needs to explain that, unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication inside two elements. For the person skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0026] As shown in Figures 1-5 A kind of suitable for tea processing's fixation device, including rack 1, fixation pot 2 and A speed reducer motor 3, fixation pot 2 rotates and is installed on rack 1, A speed reducer motor 3 is fixed on support, A speed reducer motor 3 is used to drive fixation pot 2 to rotate, the bottom of fixation pot 2 is fixed with B speed reducer motor 4, fixation pot 2 rotates and is installed with main shaft 5 in, B speed reducer motor 4 is used to drive main shaft 5 to rotate, main shaft 5 is installed with stir-frying piece, main shaft 5 is hollow shaft, main shaft 5 is opened with sampling groove 6, sampling groove 6 is close to the pot bottom of fixation pot 2, plug 7 and compression spring 8 are installed in main shaft 5, plug 7 opens and closes sampling groove 6 by compression spring 8, sampling tube 9 is inserted in main shaft 5, inlet 10 is opened in the side wall of sampling tube 9 close to bottom, when sampling, plug 7 is pressed down by sampling tube 9 to open sampling groove 6, when the sampling groove 6 of rotation and the inlet 10 of sampling tube 9 partially coincide, tea in fixation pot 2 enters sampling tube 9, after tea is sampled to a certain amount, sampling tube 9 is loosened, plug 7 is quickly closed under the action of spring, and sampling is completed, which avoids the influence of tea quality caused by stopping sampling, and the device also avoids the danger caused by sampling without stopping work.

[0027] In the embodiment, as Figure 2 And 4As shown, the stir-frying piece includes connecting arms 11 and shovel plates 12, the connecting arms 11 are fixed on the main shaft 5, the connecting arms 11 extend along the radial direction of the main shaft 5, the connecting arms 11 are in several groups and are uniformly distributed around the circumference of the main shaft 5, the number of connecting arms 11 in each group is not less than two, the connecting arms 11 in the same group are distributed along the axial line direction of the main shaft 5, and one shovel plate 12 is installed on the connecting arms 11 in the same group, the tea is scattered through the shovel plate 12, the tea is evenly heated, and the bottom tea paste is avoided from being stuck on the bottom of the pot.

[0028] In the embodiment, as shown in Figures 1-3 The photoelectric switch is installed on the rack 1, the light emitter and the light receiver of the photoelectric switch are distributed on both sides of the fixation pot 2, the photoelectric switch is used to make the pot opening of the fixation pot 2 be inclined upward, and the fixation pot 2 is avoided from being in a vertical type and being inconvenient for the stir-frying piece to scatter the tea.

[0029] In the embodiment, as shown in Figures 1-4 The edge of the shovel plate 12 close to the inner wall of the fixation pot 2 is in a sawtooth shape, the tea clumps are broken through the sawtooth shape, and the quality of the tea is improved.

[0030] In the embodiment, as shown in Figure 2 And 4 The end of the connecting arm 11 away from the main shaft 5 is provided with a mounting groove, a long circular hole 13 is formed in the side wall of the mounting groove along the radial direction of the main shaft 5, a pin 14 is slidably installed in the long circular hole 13, the pin 14 is used to clamp the shovel plate 12 in the mounting groove, a tension spring 15 is installed at the end of the pin 14 away from the shovel plate 12, the shovel plate 12 is tightly attached to the inner wall of the fixation pot 2 through the tension spring 15, the shovel plate 12 is kept in contact with the pot wall for a long time, the shovel plate 12 is avoided from being adjusted after being worn, and the fixation work efficiency is improved.

[0031] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A kind of suitable for tea processing's fixation device, including frame (1), fixation kettle (2) and A deceleration motor (3), the fixation kettle (2) rotation is installed on the frame (1), the A deceleration motor (3) is fixed on the frame, the A deceleration motor (3) is used to drive the fixation kettle (2) rotation, the bottom of fixation kettle (2) is fixed with B deceleration motor (4), the fixation kettle (2) is rotationally installed with main shaft (5), the B deceleration motor (4) is used to drive the main shaft (5) rotation, the main shaft (5) is installed with stir-frying piece, it is characterized by: The main shaft (5) is a hollow shaft, a sampling groove (6) is arranged on the main shaft (5), the sampling groove (6) is close to the bottom of the fixation kettle (2), a plug (7) and a compression spring (8) are arranged in the main shaft (5), the plug (7) opens and closes the sampling groove (6) through the compression spring (8), a sampling tube (9) is inserted into the main shaft (5), and an inlet (10) is arranged on the side wall of the sampling tube (9) close to the bottom.

2. A device for fixing tea leaves according to claim 1, wherein: The turning and stirring part comprises a connecting arm (11) and a shovel plate (12), the connecting arm (11) is fixed on the main shaft (5), the connecting arm (11) extends along the radial direction of the main shaft (5), the connecting arm (11) is arranged in several groups and is uniformly distributed around the circumference of the main shaft (5), the number of the connecting arm (11) in each group is not less than two, the connecting arms (11) in the same group are distributed along the axial line direction of the main shaft (5), and one shovel plate (12) is arranged on the connecting arms (11) in the same group.

3. A device for fixing tea leaves as claimed in claim 1 wherein: An optical switch is arranged on the rack (1), the light emitter and the light receiver of the optical switch are distributed on the two sides of the fixation kettle (2), and the kettle opening of the fixation kettle (2) is inclined upward through the optical switch.

4. A device for fixing tea leaves according to claim 2, wherein: The edge of the shovel plate (12) close to the inner wall of the fixation kettle (2) is serrated.

5. A device for fixing tea leaves according to claim 2, wherein: A mounting groove is arranged at the end of the connecting arm (11) away from the main shaft (5), a long circular through hole (13) is arranged on the side wall of the mounting groove along the radial direction of the main shaft (5), a pin (14) is slidably arranged in the long circular through hole (13), the pin (14) is used for clamping the shovel plate (12) in the mounting groove, a tension spring (15) is arranged at the end of the pin (14) away from the shovel plate (12), and the shovel plate (12) is tightly attached to the inner wall of the fixation kettle (2) through the tension spring (15).

Citation Information

Patent Citations

  • Tea leaf fixation device for green tea production

    CN222357186U