Quartz sand pickling and impurity removing device for glass production

By designing a quartz sand pickling and impurity removal device that includes electromagnet adsorption, stirring blade agitation, and limit frame scraping, the problem of impurities increasing pressure in the pickling tank in the existing technology has been solved. This device achieves pre-separation of impurities and full agitation of the pickling solution, thereby improving pickling efficiency and cleaning convenience.

CN224100910UActive Publication Date: 2026-04-10JINGBIAN COUNTY HUANXIN IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In existing glass production, the quartz sand pickling and impurity removal equipment does not perform preliminary screening, resulting in all impurities entering the pickling tank and increasing the pickling pressure.

Method used

A device comprising an acid pickling tank, a water filter tank, a drive mechanism, a feeding mechanism, and a stirring assembly is designed. Impurities are pre-separated and the acid pickling solution is fully stirred by using an electromagnet to attract impurities, stirring blades to stir, and a limiting frame to scrape.

Benefits of technology

It effectively reduces the pressure of subsequent impurity removal, improves pickling efficiency, and reduces cleaning time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224100910U_ABST
    Figure CN224100910U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of impurity removal, in particular to a quartz sand pickling and impurity removal device for producing glass, which comprises a pickling tank, a water filtering tank is fixedly connected to the lower surface of the pickling tank, a driving mechanism is connected to the upper surface of the pickling tank in an embedded manner, and the driving mechanism comprises a cover plate, a mounting seat and a moving seat. The cover plate is connected to the upper surface of the pickling box in an embedded mode, the inner surface of the cover plate is fixedly connected with a lining plate, the installation base is fixedly connected to the upper surface of the cover plate, and the outer surface of the installation base is fixedly connected with a first stepping motor. And when the output end of the electric push rod shrinks, the hinged plate inclines towards the collecting box, and after the controller is matched to close the electromagnet, impurities fall into the collecting box along the hinged plate, and the pressure of subsequent impurity removal can be reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a technical field of impurity removal, specifically a quartz sand pickling and impurity removal device for producing glass. BACKGROUND

[0002] The quartz sand pickling and impurity removal device for producing glass is used for removing impurities in quartz sand, avoiding substandard glass quality in the later period, and can refer to the quartz sand pickling and impurity removal device for producing glass disclosed in the announcement No. CN221797301U, which comprises an impurity removal device body, a stirring assembly and a cleaning assembly movably connected inside the impurity removal device body, the stirring assembly comprises a stirring rod and a bottom scraper, and the cleaning assembly comprises a lifting ring and an annular scraper.

[0003] The above device not only achieves the stirring effect by starting the servo motor, but also can clean the inside of the impurity removal device body to prevent the raw materials from being bonded to the inside of the impurity removal device body. However, the device does not perform preliminary screening, resulting in that all impurities enter the pickling tank, which increases the pickling pressure of the pickling tank. SUMMARY

[0004] The utility model discloses a quartz sand pickling and impurity removal device for producing glass to solve the problems in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A quartz sand pickling and impurity removal device for producing glass comprises a pickling tank, the lower surface of the pickling tank is fixedly connected with a water filter tank;

[0007] The upper surface of the pickling tank is embeddedly connected with a driving mechanism, the driving mechanism comprises a cover plate, a mounting seat and a moving seat, the cover plate is embeddedly connected to the upper surface of the pickling tank, the inner surface of the cover plate is fixedly connected with a lining plate, the mounting seat is fixedly connected to the upper surface of the cover plate, the outer surface of the mounting seat is fixedly connected with a first stepper motor, the outer surface of the mounting seat is rotatably connected with a lead screw away from the first stepper motor, and the moving seat is threadedly connected to the outer surface of the lead screw.

[0008] The upper surface of the cover plate is fixedly connected with a discharging mechanism, the discharging mechanism comprises a discharging tank, the discharging tank is fixedly connected to the upper surface of the cover plate, and the inside of the discharging tank is hingedly connected with a hinge plate.

[0009] The lower surface of the moving seat is rotatably connected with a rotating shaft, the outer surface of the rotating shaft is rotatably connected with a limiting frame, and the outer surface of the rotating shaft is fixedly connected with a first stirring blade.

[0010] Further in, the front surface of the pickling tank is hinged with a tank door.

[0011] Further in, the outer surface of the moving seat is rotationally connected with a first universal ball, and the outer surface of the cover plate and the lining plate is provided with a limiting groove at the corresponding position.

[0012] Further in, the discharging mechanism further comprises an electric push rod, a collecting box and a supporting plate, the electric push rod is fixedly connected to the upper surface of the cover plate, the output end of the electric push rod is rotationally connected with a second universal ball, the collecting box is embeddedly movably connected to the front surface of the discharging tank, the supporting plate is fixedly connected to the front surface of the moving seat, the lower surface of the supporting plate is fixedly connected with an electromagnet, the lower surface of the electromagnet is fixedly connected with an iron claw, and the upper surface of the supporting plate is fixedly connected with a controller.

[0013] Further in, the outer surface of the rotating shaft is fixedly connected with a gear, the lower surface of the lining plate is fixedly connected with a gear rack, the gear and the gear rack are meshingly connected, the lower surface of the pickling tank is fixedly connected with a second stepping motor, and the output end of the second stepping motor is fixedly connected with a second stirring blade.

[0014] Further in, the outer surface of the pickling tank is nestedly connected with a discharging electromagnetic valve, and the limiting frame, the lining plate and the inner wall of the pickling tank are slidably connected.

[0015] Further in, the upper surface of the water filtering tank is embeddedly movably connected with a filter screen, and the front surface of the water filtering tank is fixedly connected with a water outlet pipe.

[0016] Compared with the prior art, the pickling device has the advantages that:

[0017] 1. When the moving seat moves, the supporting plate is synchronously driven to move, the iron claw and the quartz sand on the hinged plate are in contact during the movement, the electromagnet is started to adsorb the adsorbable impurities through the iron claw, the electric push rod is started, the output end of the electric push rod is elongated, the hinged plate is inclined away from the position of the electric push rod, the quartz sand enters the inside of the pickling tank, when the output end of the electric push rod is retracted, the hinged plate is inclined toward the collecting box, after the controller is closed to turn off the electromagnet, the impurities fall into the collecting box along the hinged plate, and the pressure required for subsequent impurity removal can be reduced.

[0018] 2. The rotating shaft cooperates with the first stirring blade to stir the pickling liquid in the pickling tank to make the pickling liquid fully contact with the quartz sand, the second stepping motor is started to rotate the second stirring blade, the pickling liquid in the pickling tank is further stirred, and when the moving seat moves, the limiting frame slides along the lining plate and the pickling tank to scrape the inner wall of the pickling tank, and the time required for cleaning in the later period is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the whole structure schematic view of the utility model;

[0020] Figure 2 It is the drive mechanism structure schematic view of the utility model;

[0021] Figure 3 It is the gear transmission structure schematic view of the utility model;

[0022] Figure 4 It is the filter water tank structure schematic view of the utility model;

[0023] Figure 5 It is the unloading mechanism structure schematic view of the utility model.

[0024] In the drawing: 1, pickling tank;101, box door;2, drive mechanism;201, cover plate;202, lining plate;203, mounting seat;204, first stepper motor;205, screw;206, moving seat;207, first universal ball;3, unloading mechanism;301, unloading tank;302, hinged plate;303, electric push rod;304, second universal ball;305, collection tank;306, support plate;307, electromagnet;308, iron claw;4, controller;5, gear;501, rotating shaft;502, rack;503, first stirring blade;504, second stepper motor;505, second stirring blade;506, unloading electromagnetic valve;507, limiting frame;6, filter water tank;601, water outlet pipe;602, filter screen. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] Please refer to Figures 1-5 In the embodiments of the utility model, a quartz sand pickling and impurity removing device for producing glass comprises a pickling tank 1, and a filter water tank 6 is fixedly connected to the lower surface of the pickling tank 1.

[0027] A drive mechanism 2 is embedded in the upper surface of the pickling tank 1. The drive mechanism 2 includes a cover plate 201, a mounting base 203, and a movable base 206. The cover plate 201 is embedded in the upper surface of the pickling tank 1. A liner plate 202 is fixedly connected to the inner surface of the cover plate 201. The mounting base 203 is fixedly connected to the upper surface of the cover plate 201. A first stepper motor 204 is fixedly connected to the outer surface of the mounting base 203. A lead screw 205 is rotatably connected to the outer surface of the mounting base 203 away from the position of the first stepper motor 204. The movable base 206 is threadedly connected to the outer surface of the lead screw 205.

[0028] The upper surface of the cover plate 201 is fixedly connected to the feeding mechanism 3, which includes a feeding box 301. The feeding box 301 is fixedly connected to the upper surface of the cover plate 201, and a hinge plate 302 is hinged inside the feeding box 301.

[0029] The lower surface of the movable seat 206 is rotatably connected to a rotating shaft 501, the outer surface of the rotating shaft 501 is rotatably connected to a limit frame 507, and the outer surface of the rotating shaft 501 is fixedly connected to a first stirring blade 503.

[0030] Specifically, during use, quartz sand is added to the feeding box 301 in small amounts multiple times. Then, the first stepper motor 204 is started. The output end of the first stepper motor 204 is fixedly connected to the lead screw 205, which can drive the lead screw 205 to rotate. Under the push of the screw, the moving seat 206 moves. The feeding mechanism 3 is used to remove some impurities that can be magnetically adsorbed. The pickling box 1 is used to pickle the quartz sand. The rotating shaft 501 can rotate to perform auxiliary stirring inside the pickling box 1. The water filter box 6 performs water filtration.

[0031] Example 1

[0032] like Figures 1-5 As shown, the front surface of the pickling tank 1 is hinged with a door 101, the outer surface of the movable seat 206 is rotatably connected with a first universal ball 207, and the outer surfaces of the cover plate 201 and the liner plate 202 and the first universal ball 207 are provided with limit grooves at corresponding positions.

[0033] In this embodiment, the door 101 facilitates the cleaning of the interior of the pickling tank 1 in the later stage, and the first universal ball 207, in conjunction with the limiting groove, assists in limiting the movement of the moving seat 206.

[0034] like Figures 1-5As shown, the feeding mechanism 3 also includes an electric push rod 303, a collection box 305, and a support plate 306. The electric push rod 303 is fixedly connected to the upper surface of the cover plate 201. The output end of the electric push rod 303 is rotatably connected to a second universal ball 304. The collection box 305 is embedded and movably connected to the front surface of the feeding box 301. The support plate 306 is fixedly connected to the front surface of the movable seat 206. An electromagnet 307 is fixedly connected to the lower surface of the support plate 306. An iron claw 308 is fixedly connected to the lower surface of the electromagnet 307. A controller 4 is fixedly connected to the upper surface of the support plate 306.

[0035] In this embodiment, when the movable seat 206 moves, it synchronously drives the support plate 306 to move. During the movement, the iron claw 308 contacts the quartz sand on the hinge plate 302. When the electromagnet 307 is activated, the iron claw 308 can adsorb some of the adsorbable impurities. On this basis, the electric push rod 303 is activated, and the output end of the electric push rod 303 extends, which can tilt the hinge plate 302 away from the position of the electric push rod 303, allowing the quartz sand to enter the interior of the pickling tank 1. When the output end of the electric push rod 303 retracts, the hinge plate 302 tilts towards the collection box 305. After the controller 4 closes the electromagnet 307, the impurities fall along the hinge plate 302 into the collection box 305, which can reduce the pressure of subsequent impurity removal.

[0036] Example 2

[0037] Based on Example 1, in order to overcome the problem that it is inconvenient to pickle the quartz sand inside the auxiliary pickling tank 1 in Example 1.

[0038] like Figures 1-5 As shown, a gear 5 is fixedly connected to the outer surface of the rotating shaft 501, and a rack 502 is fixedly connected to the lower surface of the liner 202. The gear 5 and the rack 502 are meshed together. A second stepper motor 504 is fixedly connected to the lower surface of the pickling tank 1. A second stirring blade 505 is fixedly connected to the output end of the second stepper motor 504. A feeding solenoid valve 506 is nested on the outer surface of the pickling tank 1. A limit frame 507 and the liner 202 are slidably connected to the inner wall of the pickling tank 1.

[0039] In this embodiment, when the movable seat 206 moves, the gear 5 moves synchronously and rotates in conjunction with the rack 502, so that the rotating shaft 501, together with the first stirring blade 503, stirs the pickling liquid inside the pickling tank 1, making it turbulent and fully contacting the quartz sand. The second stepper motor 504 is started, and the second stepper motor 504 drives the second stirring blade 505 to rotate, which can further stir the pickling liquid inside. During the movement, the limiting frame 507 slides along the liner 202 and the pickling tank 1, scraping the inner wall of the pickling tank 1, reducing the time spent on subsequent cleaning.

[0040] likeFigures 1-5 As shown, a filter screen 602 is embedded and movably connected to the upper surface of the water filter box 6, and a water outlet pipe 601 is fixedly connected to the front surface of the water filter box 6.

[0041] like Figures 1-5 As shown, after the feeding solenoid valve 506 is opened, the pickling solution and quartz sand enter the water filter tank 6 and work with the filter screen 602 to perform water filtration.

[0042] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0043] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A quartz sand pickling and impurity removal device for producing glass, comprising a pickling tank (1), the lower surface of the pickling tank (1) is fixedly connected with a water filtering tank (6); characterized in that the upper surface of the pickling tank (1) is embeddedly connected with a driving mechanism (2), the driving mechanism (2) comprises: a cover plate (201) embeddedly connected with the upper surface of the pickling tank (1), the inner surface of the cover plate (201) is fixedly connected with a lining plate (202); a mounting seat (203) fixedly connected with the upper surface of the cover plate (201), the outer surface of the mounting seat (203) is fixedly connected with a first stepper motor (204), the outer surface of the mounting seat (203) is rotatably connected with a lead screw (205) away from the first stepper motor (204); a moving seat (206) threadedly connected with the outer surface of the lead screw (205); the upper surface of the cover plate (201) is fixedly connected with a discharging mechanism (3), the discharging mechanism (3) comprises: a discharging tank (301) fixedly connected with the upper surface of the cover plate (201), the inside of the discharging tank (301) is hingedly connected with a hinged plate (302); the lower surface of the moving seat (206) is rotatably connected with a rotating shaft (501), the outer surface of the rotating shaft (501) is rotatably connected with a limiting frame (507), the outer surface of the rotating shaft (501) is fixedly connected with a first stirring blade (503).

2. The quartz sand for producing glass impurity removing apparatus by pickling according to claim 1, characterized by, the front surface of the pickling tank (1) is hingedly connected with a tank door (101).

3. The quartz sand for glass production impurity removing apparatus by acid washing according to claim 1, characterized by, the outer surface of the moving seat (206) is rotatably connected with a first universal ball (207), the outer surfaces of the cover plate (201) and the lining plate (202) and the first universal ball (207) are correspondingly provided with limiting grooves.

4. The quartz sand for glass production impurity removing apparatus by acid washing according to claim 1, characterized by, the discharging mechanism (3) further comprises: an electric push rod (303) fixedly connected with the upper surface of the cover plate (201), the output end of the electric push rod (303) is rotatably connected with a second universal ball (304); a collecting tank (305) embeddedly movably connected with the front surface of the discharging tank (301); a supporting plate (306) fixedly connected with the front surface of the moving seat (206), the lower surface of the supporting plate (306) is fixedly connected with an electromagnet (307), the lower surface of the electromagnet (307) is fixedly connected with an iron claw (308), the upper surface of the supporting plate (306) is fixedly connected with a controller (4).

5. The quartz sand for glass production impurity removing apparatus by acid washing according to claim 1, characterized by, the outer surface of the rotating shaft (501) is fixedly connected with a gear (5), the lower surface of the lining plate (202) is fixedly connected with a rack (502), the gear (5) and the rack (502) are meshingly connected, the lower surface of the pickling tank (1) is fixedly connected with a second stepper motor (504), the output end of the second stepper motor (504) is fixedly connected with a second stirring blade (505).

6. The quartz sand for glass production impurity removing apparatus by acid washing according to claim 1, wherein the outer surface of the pickling tank (1) is nestedly connected with a discharging electromagnetic valve (506), the limiting frame (507) and the lining plate (202) and the inner wall of the pickling tank (1) are slidably connected.

7. The quartz sand for glass production impurity removing apparatus by acid washing according to claim 1, characterized by, the upper surface of the water filtering tank (6) is embeddedly movably connected with a filter screen (602), the front surface of the water filtering tank (6) is fixedly connected with a water outlet pipe (601).

Citation Information

Patent Citations

  • Quartz sand pickling and impurity removing device for glass production

    CN221797301U