Device for cleaning high-ash carbon powder layer on surface of anode scrap

By designing a high-ash carbon powder layer cleaning device for the surface of residual electrodes using segmented rollers and cross liners, the problem of incomplete cleaning of residual electrodes was solved, achieving high-purity separation of residual electrode materials and environmental improvement, while reducing costs and equipment wear.

CN224101398UActive Publication Date: 2026-04-10GUIZHOU LAILISI MASCH DESIGN MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing residual electrode cleaning equipment cannot effectively separate residual electrodes from electrolytes and soft residual electrode carbon powder, resulting in incomplete cleaning, low purity of discharged residual electrode material, high manual cleaning costs, and environmental pollution.

Method used

A device for cleaning high-ash carbon powder layer on the surface of residual electrode is designed. The cleaning roller is divided into a cleaning section, a transition section and a leakage section. By utilizing the design of the gradually decreasing inner diameter of the transition section and the cross-arranged straight and inclined liners, combined with dust baffles, sealing rubber flanges and dust collection covers, the residual electrode, electrolyte and soft residual electrode carbon powder can be effectively separated.

Benefits of technology

It improves the purity of residual anode material, improves the working environment, reduces equipment vibration and noise, extends equipment service life, and reduces manual cleaning costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for a high-ash carbon powder layer on the surface of an anode scrap, which is characterized in that a cleaning roller is sequentially divided into a cleaning section, a transition section and a material leakage section along the material conveying direction, the inlet end of the cleaning section is connected with a feeding chute, the outlet end of the material leakage section is connected with a discharging chute, and a driving motor is in meshing transmission with the cleaning roller through a gear; the outer circle of the cleaning section is further fixedly sleeved with at least two backing rings, the roller limiting assembly is connected with the backing rings to assist the cleaning roller to rotate, the inner diameter of the transition section is gradually reduced in the direction from the inlet end to the outlet end, a plurality of straight lining plates and inclined lining plates are fixedly laid on the inner wall of the cleaning section, and a plurality of slag discharging holes are formed in the material leaking section in the circumferential direction. An ash residue collecting opening of the discharging chute is formed under the residue discharging hole formed in the material leaking section; according to the utility model, cleaning and leaked material separation are carried out through the transition section, so that the residual anode, electrolyte and soft residual anode carbon powder are effectively separated, and the purity of the discharged residual anode is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a residual electrode cleaning technical field, concretely relates to a residual electrode surface high-ash carbon powder layer cleaning device. BACKGROUND

[0002] Residual electrode refers to residual anode, and is the residual part when the anode electrolysis cycle ends in the electrolytic refining process. Generally speaking, after the residual anode is discharged from the groove, the anode mud on it is stripped and cleaned, and then it can be melted and recast into an anode. At present, some companies still use manual removal for residual electrode cleaning, which causes waste of some valuable materials, affects the subsequent process, and affects the cost, quality and pass rate of residual electrodes. In addition, manual cleaning is high in cost, produces dust and pollutes the environment.

[0003] At present, the existing residual electrode cleaning equipment cannot effectively separate the residual electrode and the electrolyte and the soft residual electrode carbon powder material, resulting in incomplete cleaning and low purity of the discharged residual electrode material. SUMMARY

[0004] To solve the above problems, the utility model provides a residual electrode surface high-ash carbon powder layer cleaning device, which realizes effective separation of residual electrode and electrolyte and soft residual electrode carbon powder material, improves the purity of the discharged residual electrode material, and improves the stability of equipment operation.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a residual electrode surface high-ash carbon powder layer cleaning device, which comprises a cleaning roller, the cleaning roller is sequentially divided into a cleaning section, a transition section and a material leakage section along the material conveying direction and is fixedly connected through bolts, the inlet end of the cleaning section is connected with a feeding chute, and the outlet end of the material leakage section is connected with a discharging chute, a driven gear is fixedly sleeved on the outer circle of the cleaning section, the output shaft sleeve of a driving motor is provided with a driving gear, the driving gear is engaged with the driven gear for transmission, at least two supporting rings are fixedly sleeved on the outer circle of the cleaning section, a roller limiting assembly is connected with the supporting ring to assist the rotation of the cleaning roller, the inner diameter of the transition section gradually decreases along the direction from the inlet end to the outlet end, a plurality of straight lining plates and inclined lining plates are fixedly laid on the inner wall of the cleaning section, a plurality of row discharge holes are formed in the material leakage section in the circumferential direction, and the ash and slag collecting port of the discharging chute is arranged directly below the row discharge holes formed in the material leakage section.

[0006] The straight lining plates and the inclined lining plates are arranged in an intersecting manner, and a protruding rib is arranged in the middle of the straight lining plates and the inclined lining plates.

[0007] The straight lining plates and the inclined lining plates are provided with shock-absorbing rubber plates on the inner wall of the cleaning section.

[0008] A dust baffle and a sealing rubber flange are arranged between the inlet end of the cleaning section and the feeding chute.

[0009] A dust collecting cover is arranged above the row discharge holes of the material leakage section.

[0010] The two supporting rings are arranged below the cleaning roller, and the two supporting ring limiting assemblies are arranged below the two supporting rings respectively, and the two supporting ring limiting assemblies are arranged on the two sides of the two supporting rings respectively.

[0011] The graphite block is arranged on the side of the supporting wheel.

[0012] The utility model discloses the beneficial effect that:

[0013] 1. The cleaning roller is divided into a cleaning section, a transition section and a material leakage section, the cleaning section and the material leakage section are separated by the transition section, and the inner diameter of the transition section gradually decreases from the inner diameter of the cleaning section to the inner diameter of the material leakage section.

[0014] 2. The dustproof plate and the sealing rubber flange are arranged to prevent dust from overflowing between the feeding chute and the inlet end of the cleaning section, and the dust collecting cover is arranged to collect the dust discharged from the slag discharge hole, thereby effectively improving the working environment.

[0015] 3. The limiting adjustment bolts are arranged on the supporting wheel and the supporting wheel to adjust the supporting wheel and the supporting wheel to the appropriate position, so that the top of each supporting wheel is flush and in good contact with the surface of the supporting ring on the cleaning section to keep the center of the cleaning roller horizontal, and the supporting wheel is in good contact with the end surface of the supporting ring to limit the axial jumping of the cleaning roller. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model will be further described below in combination with the drawings:

[0017] Figure 1 It is the structural schematic diagram of the utility model;

[0018] Figure 2 It is the A toward sectional view of the utility model;

[0019] Figure 3 It is the plan view of the utility model;

[0020] Figure 4 It is the local enlarged view of the utility model;

[0021] Figure 5 It is the schematic diagram of the roller limiting assembly of the utility model;

[0022] In the diagram: 1. Cleaning drum; 101. Cleaning section; 102. Transition section; 103. Material leakage section; 10301. Slag discharge hole; 104. Straight liner plate; 105. Inclined liner plate; 2. Feed chute; 3. Discharge chute; 301. Ash and slag collection port; 4. Driven gear; 5. Drive motor; 6. Drive gear; 7. Support ring; 8. Dust baffle plate; 9. Sealing rubber flange; 10. Dust collection hood; 11. Thrust roller; 12. Support roller; 13. Adjusting bolt; 14. Lubricating graphite block. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.

[0024] The technical solution of this utility model will be described in detail below with specific embodiments. The following specific embodiments can be selected to be combined or substituted with each other according to the actual situation, and the same or similar concepts or processes may not be described again in some embodiments. Example

[0025] like Figures 1 to 5 As shown, this utility model provides a device for cleaning a high-ash carbon powder layer on the surface of a residual electrode, including a cleaning drum 1. The cleaning drum 1 is divided into a cleaning section 101, a transition section 102, and a leakage section 103 along the material conveying direction, and is fixedly connected by bolts. The inlet end of the cleaning section 101 is connected to the feed chute 2, and the outlet end of the leakage section 103 is connected to the discharge chute 3. A driven gear 4 is fixedly sleeved on the outer circle of the cleaning section 101, and a drive gear 6 is sleeved on the output shaft of the drive motor 5, and the drive gear 6 meshes with the driven gear 4. The cleaning section 101 is equipped with at least two support rings 7 fixedly fitted on its outer circumference. The roller limiting assembly is connected to the support rings 7 to assist the rotation of the cleaning roller 1. The inner diameter of the transition section 102 gradually decreases from the inlet end to the outlet end. The inner wall of the cleaning section 101 is fixedly covered with several straight lining plates 104 and inclined lining plates 105. The material leakage section 103 is provided with several slag discharge holes 10301 distributed circumferentially. The ash and slag collection port 301 of the discharge chute 3 is located directly below the slag discharge holes 10301 in the material leakage section 103.

[0026] The cleaning section 101 and the material leakage section 103 are separated by the transition section 102, and the inner diameter of the transition section 102 gradually decreases from the inner diameter of the cleaning section 101 to the inner diameter of the material leakage section 103. The gradual decrease in the inner diameter of the transition section 102 helps the material to form a denser flow in the transition section 102, preventing the electrolyte and soft residual carbon powder in the material from being discharged from the end outlet of the material leakage section 103 along with the residual electrode under the action of the centrifugal force of the rotating cleaning drum 1.

[0027] Specifically, the straight lining plate 104 and the inclined lining plate 105 are arranged in cross, the straight lining plate 104 and the inclined lining plate 105 are both provided with a raised rib in the middle, and the straight lining plate 104 and the inclined lining plate 105 are provided with a damping rubber plate 106 on the inner wall of the cleaning section 101; since the straight lining plate 104 and the inclined lining plate 105 are both provided with a raised rib in the middle, when the cleaning roller 1 rotates, the cleaned residual pole and electrolyte mixture are turned over and impact and grind each other under the driving of the raised rib, and since the inclined lining plate 105 is inclined, the cleaned material moves towards the discharging direction; the damping rubber plate 106 between the straight lining plate 104 and the inclined lining plate 105 and the cleaning section 101 reduces the vibration and noise when the cleaning roller 1 works.

[0028] Specifically, the cleaning section 101 is provided with a dust baffle 8 and a sealing rubber flange 9 between the inlet end and the feeding chute 2; and the upper side of the discharging hole 10301 of the discharging section 103 is provided with a dust collecting cover 10. The dust baffle 8 and the sealing rubber flange 9 prevent dust from overflowing between the feeding chute 2 and the inlet end of the cleaning section 101, and the dust collecting cover 10 collects the dust coming out of the discharging hole 10301, effectively improving the working environment.

[0029] Specifically, the two supporting rings 7, the roller limiting assembly includes two stop wheels 11 and two supporting wheel sets, one supporting wheel set is arranged below each supporting ring 7, the one supporting wheel set includes two supporting wheels 12, the two supporting wheels 12 are arranged on the two sides of the lower part of the supporting ring 7 and abut against the supporting ring 7 to support the cleaning roller 1, the two stop wheels 11 abut against the end faces of the outer sides of the lower parts of the two supporting rings 7, and the axial direction of the stop wheel 11 is perpendicular to the axial direction of the supporting ring 7, and the stop wheel 11 and the supporting wheel 12 are both provided with a limiting adjusting bolt 13; the graphite block 14 for lubrication is arranged on the side surface of the supporting wheel 12, and the graphite block 14 for lubrication is in contact with the surface of the supporting wheel 12. The stop wheel 11 and the supporting wheel 12 are adjusted to the appropriate positions by adjusting the bolt 13, so that the top of each supporting wheel 12 is flush and in good contact with the surface of the supporting ring 7 on the cleaning section 101 to keep the center of the cleaning roller 1 horizontal, the stop wheel 11 is in good contact with the end face of the supporting ring 7 to limit the axial jumping of the cleaning roller 1, the graphite block 14 for lubrication is applied on the surface of the supporting wheel 12, and the supporting wheel 12 is in contact with the supporting ring 7, so that the surface of the supporting ring 7 is also attached with graphite, and the working wear of the contact surface is reduced by the lubricating effect of the graphite block for lubrication, thereby improving the service performance and the service life of the equipment.

[0030] In addition to the preferred embodiments described above, the utility model also has other implementation manners, and all other embodiments obtained by the person skilled in the art based on the embodiments in the utility model without creative labor belong to the range of the utility model claimed.

Claims

1. A device for cleaning high-ash carbon powder layer on the surface of a residual electrode, characterized in that, The utility model relates to a cleaning roller (1) is divided into cleaning section (101), transition section (102) and leakage section (103) in order along material transmission direction and is connected through bolt fixation, the inlet end of cleaning section (101) is connected with feed chute (2), and the outlet end of leakage section (103) is connected with discharge chute (3), the outer circle of cleaning section (101) is fixedly provided with driven gear (4), the output shaft sleeve of drive motor (5) is provided with driving gear (6), and driving gear (6) is engaged transmission with driven gear (4), and the outer circle of cleaning section (101) is still fixedly provided with at least two supporting rings (7), and the supporting ring (7) is connected with roller limiting assembly to assist the rotation of cleaning roller (1), the inner diameter of transition section (102) gradually reduces along the direction from inlet end to outlet end, a plurality of straight lining boards (104) and inclined lining boards (105) are fixedly laid on the inner wall of cleaning section (101), a plurality of row discharge holes (10301) are distributed and set up in leakage section (103), and the ash collection opening (301) of discharge chute (3) is arranged directly below the row discharge hole (10301) set up in leakage section (103).

2. A device for cleaning the surface of a residual electrode of a layer of carbon powder having a high ash content, according to claim 1, characterized in that, The straight lining board (104) and the inclined lining board (105) are arranged in cross, and the straight lining board (104) and the inclined lining board (105) are provided with a raised rib in the middle.

3. A device for cleaning the surface of a residue rod of a layer of high-ash-content carbon powder according to claim 1, characterized in that, The straight lining board (104) and the inclined lining board (105) are provided with shock-absorbing rubber plates (106) on the inner wall of the cleaning section (101).

4. The device for cleaning the surface of a residual electrode of a layer of carbon powder having a high ash content according to claim 1, characterized in that, A dust baffle (8) and a sealing rubber flange (9) are arranged between the inlet end of the cleaning section (101) and the feed chute (2).

5. The device for cleaning the surface of a residual electrode of a layer of carbon powder having a high ash content according to claim 1, characterized in that, A dust collecting cover (10) is arranged above the row discharge hole (10301) of the leakage section (103).

6. A device for cleaning the surface of a residue rod of a layer of high-ash-content carbon powder according to claim 1, characterized in that, The supporting ring (7) is two, the roller limiting assembly includes two stop wheels (11) and two supporting wheel sets, one supporting wheel set is arranged below each supporting ring (7), the supporting wheel set includes two supporting wheels (12), the two supporting wheels (12) are arranged on the two sides of the lower part of the supporting ring (7) respectively and abut against the supporting ring (7) to support the cleaning roller (1), the two stop wheels (11) abut against the end faces of the outer sides of the lower parts of the two supporting rings (7) respectively, and the axial direction of the stop wheel (11) is perpendicular to the axial direction of the supporting ring (7), the stop wheel (11) and the supporting wheel (12) are provided with limiting adjustment bolts (13).

7. A device for cleaning the surface of a residue rod of a layer of high-ash-content carbon powder according to claim 6, characterized in that, A graphite block (14) for lubrication is arranged on the side surface of the supporting wheel (12), and the graphite block (14) for lubrication is in contact with the surface of the supporting wheel (12).