Profile processing device

Abstract

The utility model relates to the technical field of profile machining, in particular to a profile machining device which comprises a rack, a first grinding mechanism, a second grinding mechanism and a dust blowing mechanism, and the first grinding mechanism, the second grinding mechanism and the dust blowing mechanism are arranged on the rack. The first grinding mechanism and the second grinding mechanism are arranged side by side and are both used for grinding the two ends of a profile, the first grinding mechanism is used for grinding in the first direction, the second grinding mechanism is used for grinding in the second direction, and the first direction and the second direction are both perpendicular to the third direction. The third direction is the length direction of the profile; the dust blowing mechanism is connected with the rack in a sliding mode, the dust blowing mechanism slides in the length direction of the sectional material along the rack so as to blow air to the outer surface of the sectional material and the installation inner cavity of the sectional material, dust attached to the outer surface of the sectional material and the installation inner cavity of the sectional material can be removed, and therefore the assembly effect of the sectional material is guaranteed.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of profile processing, in particular to a profile processing device. BACKGROUND

[0002] In the production process of the profile, burrs are prone to occur at the end break position of the profile. In the prior art, these burrs are usually manually processed, which often results in incomplete processing or extrusion of the burrs into the inside of the cavity of the profile during the operation.

[0003] When the profile is used to constitute a photovoltaic frame of a photovoltaic module, the above problems will cause deviation of the assembly of the photovoltaic frame of the photovoltaic module, which is difficult to accurately position, and will also weaken the strength of the overall structure, thereby shortening the operation life of the photovoltaic power station and affecting the stable operation thereof. After the photovoltaic frame is polished, dust is easily attached in the installation inner cavity of the photovoltaic frame. During the assembly of the photovoltaic module, the dust may affect the assembly accuracy of the photovoltaic frame and reduce the sealing effect of the photovoltaic module. CONTENT OF THE UTILITY MODEL

[0004] In order to overcome the above-mentioned defects of the prior art, the present application aims to provide a profile processing device.

[0005] According to the present application, a profile processing device is provided, comprising a rack, and a first polishing mechanism, a second polishing mechanism and a dust blowing mechanism arranged on the rack;

[0006] The first polishing mechanism and the second polishing mechanism are arranged side by side, and the first polishing mechanism and the second polishing mechanism are both used for polishing the two ends of the profile. The first polishing mechanism is used for polishing in a first direction, and the second polishing mechanism is used for polishing in a second direction. The first direction and the second direction are both perpendicular to a third direction, and the third direction is the length direction of the profile.

[0007] The dust blowing mechanism is in sliding connection with the rack, and the dust blowing mechanism slides along the rack in the length direction of the profile to blow air to the outer surface of the profile and the installation inner cavity of the profile.

[0008] In a possible implementation, the first polishing mechanism comprises:

[0009] A first fixing member for fixing the profile;

[0010] A first sliding table member arranged on the rack, the first sliding table member being capable of sliding in the first direction;

[0011] A first polishing brush arranged on the first sliding table member, the first sliding table member being capable of driving the first polishing brush to reciprocate in the first direction to polish the end of the profile;

[0012] The second polishing mechanism comprises:

[0013] A second fixing member for fixing the profile;

[0014] A second sliding table member arranged on the frame, the second sliding table member being capable of sliding along the second direction;

[0015] A second polishing brush arranged on the second sliding table member, the second sliding table member being capable of driving the second polishing brush to reciprocate along the second direction to polish the end of the profile.

[0016] In a possible implementation, further comprising:

[0017] A third sliding table member arranged on the frame, the third sliding table member being capable of sliding along a third direction, the third sliding table member comprising:

[0018] A first bottom plate;

[0019] A first slide rail arranged on the first bottom plate, the first slide rail extending along the third direction;

[0020] A first slide plate in sliding connection with the first slide rail, the first sliding table member being arranged on the first slide plate;

[0021] A first air cylinder arranged on the first bottom plate, a driving end of the first air cylinder being connected with the first slide plate.

[0022] In a possible implementation, the first sliding table member comprises:

[0023] A second air cylinder connected with the first slide plate;

[0024] A second slide plate, a driving end of the second air cylinder being connected with the second slide plate, the driving end of the second air cylinder being capable of driving the second slide plate to reciprocate along the first direction.

[0025] In a possible implementation, the first sliding table member further comprises:

[0026] A third air cylinder connected with the second slide plate;

[0027] A first connecting frame connected with a driving end of the third air cylinder, the first polishing brush being arranged on the first connecting frame, the driving end of the third air cylinder being capable of driving the first connecting frame and the first polishing brush to reciprocate along the third direction.

[0028] In a possible implementation, further comprising:

[0029] A cover is arranged on the first slide plate, the cover is provided with a grinding hole, the profile is inserted into the grinding hole, and at least part of the first grinding brush is arranged in the cover.

[0030] In a possible implementation, the dust blowing mechanism comprises:

[0031] The dust collecting box is provided with a dust blowing port, and the end of the profile is inserted into the dust blowing port.

[0032] A blowing member is arranged on the periphery of the profile, the blowing member is provided with a blowing port, and the blowing port faces the outer surface of the profile and the dust blowing port.

[0033] A dust blowing rod is arranged in the dust collecting box, one end of the dust blowing rod penetrates through the dust collecting box and is inserted into the mounting inner cavity of the profile, and the other end of the dust blowing rod is connected with a gas source to blow gas into the mounting inner cavity.

[0034] In a possible implementation, a dust collecting cavity is formed in the dust collecting box, the dust collecting box is provided with a dust suction port, the dust suction port is in communication with the dust collecting cavity, and a dust suction device is connected to the dust suction port.

[0035] In a possible implementation, the device further comprises:

[0036] A dust blowing station bottom plate;

[0037] A dust blowing station slide rail is arranged on the dust blowing station bottom plate, and the dust blowing station slide rail extends along the third direction.

[0038] A dust blowing station slide plate is in sliding connection with the dust blowing station slide rail, and the dust collecting box is arranged on the dust blowing station slide plate.

[0039] A dust blowing station cylinder is connected to the dust blowing station bottom plate, and a driving end of the dust blowing station cylinder is connected with the dust blowing station slide plate.

[0040] In a possible implementation, the device further comprises:

[0041] A conveying mechanism is configured to convey the profile from the first grinding mechanism to the second grinding mechanism and from the second grinding mechanism to the dust blowing mechanism.

[0042] The profile end is polished in the first direction by the first polishing mechanism and the profile is polished in the second direction by the second polishing mechanism, burrs of the profile end can be removed comprehensively, the profile end is free of rough and sharp parts, the profile end reaches good flatness and precision, the profile end can be closely attached when connected with other components, and the structural stability of the entire photovoltaic module is improved. The dust blowing mechanism is slidingly connected with the rack, and slides along the rack in the length direction of the profile to blow air on the outer surface of the profile and the mounting inner cavity of the profile. The dust blowing mechanism can effectively remove dust on the outer surface of the profile and the dust in the mounting inner cavity of the profile through sliding blowing, the assembly precision and sealing effect of the photovoltaic module are improved, and the profile and other components are prevented from being connected with a gap caused by dust, and the performance of the photovoltaic module is affected.

[0043] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent from the description, or can be learned by practice of the present application, and the purposes and other advantages of the present application will be realized and obtained by the structures particularly pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS

[0044] The accompanying drawings, which are incorporated into and form a part of the specification, illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application. In these drawings, like reference numerals are used to identify like elements. The drawings in the following description are some embodiments of the present application, not all embodiments. For those skilled in the art, other drawings can be obtained from these drawings without creative labor.

[0045] Figure 1 is a structural schematic diagram of a profile processing device according to an exemplary embodiment;

[0046] Figure 2 is Figure 1 is an enlarged view of part A in FIG. 1;

[0047] Figure 3 is a structural schematic diagram of a first polishing mechanism according to an exemplary embodiment;

[0048] Figure 4 is Figure 3 is an enlarged view of part B in FIG. 1;

[0049] Figure 5 is a structural schematic diagram of a second polishing mechanism according to an exemplary embodiment;

[0050] Figure 6 is Figure 5 is an enlarged view of part C in FIG. 1;

[0051] Figure 7 Fig. 2 is a structural diagram of a second polishing brush according to an exemplary embodiment;

[0052] Figure 8 Fig. 3 is a structural diagram of a dust blowing mechanism according to an exemplary embodiment;

[0053] Figure 9 Fig. 4 is a structural diagram of a dust blowing rod according to an exemplary embodiment; Figure 8 Fig. 5 is an enlarged view of a D portion of Fig. 4;

[0054] Figure 10 Fig. 6 is a position diagram of a dust blowing rod and a blowing member according to an exemplary embodiment;

[0055] Figure 11 Fig. 7 is a sectional view of a dust blowing mechanism according to an exemplary embodiment;

[0056] Figure 12 Fig. 8 is a structural diagram of a dust blowing rod according to an exemplary embodiment;

[0057] Figure 13 Fig. 9 is a sectional view of an E-E direction of Fig. 8; Figure 12

[0058] Fig. 10 is a structural diagram of a blowing member according to an exemplary embodiment; Figure 14 Figure 1

[0059] Figure 15 Fig. 11 is a sectional view of an F-F direction of Fig. 10; Figure 14

[0060] Fig. 12 is a structural diagram of a blowing member according to an exemplary embodiment; Figure 16 Figure 2

[0061] Figure 17 Fig. 13 is a sectional view of a G-G direction of Fig. 12; Figure 16

[0062] Fig. 14 is a structural diagram of a calibration mechanism according to an exemplary embodiment; Figure 18

[0063] Fig. 15 is a structural diagram of a transfer mechanism according to an exemplary embodiment. Figure 19 Reference Signs:

[0064]

[0065] ​​​​​10, photovoltaic frame; 1, frame; 2, first polishing mechanism; 21, first fixing part; 22, first sliding table part; 221, second cylinder; 222, second sliding plate; 223, third cylinder; 224, first connecting frame; 23, first polishing brush; 231, first polishing body; 232, first polishing motor; 24, third sliding table part; 241, first bottom plate; 242, first sliding rail; 243, first sliding plate; 244, first cylinder; 25, cover; 251, polishing hole; 252, first mounting hole; 253, second mounting hole; 254, dust collecting port; 3, second polishing mechanism; 31, second fixing part; 32, second sliding table part; 321, fifth cylinder; 322, fourth sliding plate; 323, sixth cylinder; 324, second connecting frame; 33, second polishing brush; 331, second polishing body; 332, second polishing motor; 34, fourth sliding table part; 341, second bottom plate; 342, second sliding rail; 343, third sliding plate; 344, fourth cylinder; 4, dust blowing mechanism; 41, dust collecting box; 411, dust blowing port; 412, dust suction port; 413, dust collecting cavity; 42, blowing part; 421, first air duct part; 422, second air duct part; 423, blowing air duct; 4231, air duct inlet hole; 4232, air duct cavity; 4233, air duct outlet cavity wall; 424, blowing port; 43, dust blowing rod; 431, blowing body; 4311, blowing hole; 432, blowing connecting part; 433, air outlet air duct part; 434, air outlet air duct; 435, dust blowing station bottom plate; 436, dust blowing station sliding rail; 437, dust blowing station sliding plate; 438, dust blowing station cylinder; 5, calibration mechanism; 51, clamping groove; 52, reference block; 53, calibration cylinder; 6, conveying mechanism; 61, supporting block; 62, lifting device; 63, sliding part. DETAILED DESCRIPTION

[0066] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application. It should be noted that the embodiments in the present application and the feature vectors in the embodiments can be combined with each other in any way without conflict.

[0067] In the production process of the profile, burrs are prone to occur at the end break position of the profile. In the prior art, these burrs are usually manually processed, and incomplete processing often occurs, or the burrs are extruded into the inside of the cavity of the profile during the operation. This not only causes deviation in the assembly of the photovoltaic module frame and is difficult to accurately position, but also weakens the strength of the overall structure. When the profile is used to constitute a photovoltaic frame of a photovoltaic module, the service life of the photovoltaic power station is shortened, and stable operation is affected. After the photovoltaic frame is polished, dust is easily attached in the installation inner cavity of the photovoltaic frame. During the assembly of the photovoltaic module, the dust may affect the assembly accuracy of the photovoltaic frame and reduce the sealing effect of the photovoltaic module.

[0068] To solve the above problems, the application provides a profile processing device, the profile can be used to constitute a photovoltaic frame, and the profile processing device comprises a rack, and a first polishing mechanism, a second polishing mechanism and a dust blowing mechanism arranged on the rack. The first polishing mechanism and the second polishing mechanism are arranged side by side, and the first polishing mechanism and the second polishing mechanism are both used for polishing the two ends of the profile. The first polishing mechanism is used for polishing in the first direction, and the second polishing mechanism is used for polishing in the second direction. The first direction and the second direction are both perpendicular to the third direction, and the third direction is the length direction of the profile. The dust blowing mechanism is in sliding connection with the rack, and the dust blowing mechanism slides along the rack in the length direction of the profile to blow air to the outer surface of the profile and the installation inner cavity of the profile. The polishing quality of the burrs can be improved, and the dust attached to the outer surface of the profile and the installation inner cavity of the profile can be removed. When the profile is used to constitute a photovoltaic frame, the assembly effect of the photovoltaic frame is ensured.

[0069] An example embodiment of the application discloses a profile processing device, as shown in Figures 1-19 The profile processing device comprises a rack 1, a first polishing mechanism 2, a second polishing mechanism 3 and a dust blowing mechanism 4.

[0070] As shown in Figures 1-2 The profile can be used to constitute a photovoltaic frame, and the first polishing mechanism 2, the second polishing mechanism 3 and the dust blowing mechanism 4 are arranged on the rack 1. The first polishing mechanism 2, the second polishing mechanism 3 and the dust blowing mechanism 4 are arranged side by side on the rack 1 in the first direction. The first polishing mechanism 2 and the second polishing mechanism 3 are both used for polishing the two ends of the photovoltaic frame 10. The first polishing mechanism 2 is used for polishing in the first direction, and the second polishing mechanism 3 is used for polishing in the second direction. The first direction and the second direction are both perpendicular to the third direction, and the third direction is the length direction of the photovoltaic frame 10.

[0071] The polishing of the end of the photovoltaic frame 10 in the first direction by the first polishing mechanism 2 and the polishing of the photovoltaic frame 10 in the second direction by the second polishing mechanism 3 can comprehensively remove burrs of the end of the photovoltaic frame 10, so that the end of the photovoltaic frame 10 has no rough and sharp parts, the end of the photovoltaic frame 10 reaches good flatness and precision, and the structure stability of the entire photovoltaic module is improved.

[0072] The dust blowing mechanism 4 is slidably connected with the rack 1, and slides along the rack 1 in the length direction of the photovoltaic frame 10 to blow the outer surface of the photovoltaic frame 10 and the installation inner cavity of the photovoltaic frame 10. Through the sliding blowing of the dust blowing mechanism 4, not only the dust on the outer surface of the photovoltaic frame 10 can be effectively removed, but also the dust in the installation inner cavity of the photovoltaic frame 10 can be cleaned, the assembly precision and sealing effect of the photovoltaic module are improved, and the gap caused by the dust between the photovoltaic frame 10 and other components when connected is avoided, which affects the performance of the photovoltaic frame 10.

[0073] In some embodiments, referring to Figures 1-4 , the first polishing mechanism 2 comprises a first fixing member 21, a first sliding table member 22 and a first polishing brush 23.

[0074] The first fixing member 21 is used for fixing the photovoltaic frame 10, and the photovoltaic frame 10 is pressed by the first fixing member 21 to be positioned, so as to prevent the photovoltaic frame 10 from moving or deviating during polishing, and ensure the accuracy and consistency of polishing.

[0075] The first sliding table member 22 is arranged on the rack 1, and the first sliding table member 22 can slide in the first direction which is parallel to the horizontal direction. For example, a sliding rail can be arranged between the first sliding table member 22 and the rack 1, so that the first sliding table member 22 can slide smoothly and accurately in the first direction. The sliding rail has good guiding property and wear resistance, so that the first sliding table member 22 will not shake or jam during sliding, thereby ensuring that the first polishing mechanism 2 can uniformly and stably polish the photovoltaic frame 10.

[0076] The first polishing brush 23 is arranged on the first sliding table member 22, and the first sliding table member 22 can drive the first polishing brush 23 to reciprocate in the first direction to polish the end of the photovoltaic frame 10. During polishing, the first polishing brush 23 continuously polishes the end of the photovoltaic frame 10 in the first direction through the reciprocating movement of the first sliding table member 22, so as to remove burrs and other defects on the surface of the end, and improve the surface quality and assembly precision of the photovoltaic frame 10.

[0077] In some embodiments, referring to Figures 1-4 , the second polishing mechanism 3 comprises a second fixing member 31, a second sliding table member 32 and a second polishing brush 33.

[0078] The second fixing member 31 is used for fixing the photovoltaic frame 10. The photovoltaic frame 10 is pressed by the second fixing member 31 to position the photovoltaic frame 10, prevent the photovoltaic frame 10 from moving or deviating during polishing, and ensure the polishing effect of the second polishing mechanism 3 on the photovoltaic frame 10.

[0079] The second sliding table member 32 is arranged on the rack 1 and can slide in a second direction perpendicular to the first direction. For example, a sliding rail can be arranged between the second sliding table member 32 and the rack 1 to ensure that the second sliding table member 32 can slide smoothly and accurately in the second direction.

[0080] The second polishing brush 33 is arranged on the second sliding table member 32. The second sliding table member 32 can drive the second polishing brush 33 to reciprocate in the second direction to polish the end of the photovoltaic frame 10. During the polishing of the second polishing brush 33, the second polishing brush 33 continuously polishes the end of the photovoltaic frame 10 in the second direction through the reciprocating movement of the second sliding table member 32, further removes burrs, and improves the flatness and precision of the photovoltaic frame.

[0081] In some embodiments, referring to Figures 1-4 The profile processing device further includes a third sliding table member 24 arranged on the rack 1. The third sliding table member 24 can slide in a third direction. The first sliding table member 22 is arranged on the third sliding table member 24. The third sliding table member 24 can drive the first sliding table member 22 to slide in the third direction. The first sliding table member 22 and the first polishing brush 23 arranged thereon can be controlled to slide synchronously in the third direction through the sliding of the third sliding table member 24 in the third direction, so as to adjust the polishing position of the first polishing brush 23 relative to the photovoltaic frame 10, adapt to the polishing requirements of photovoltaic frames of different sizes, and improve the applicability and flexibility of the device.

[0082] The third sliding table member 24 includes a first bottom plate 241, a first sliding rail 242, a first sliding plate 243, and a first air cylinder 244. The first bottom plate 241 is arranged at the bottom of the first sliding rail 242. The first sliding rail 242 is arranged on the first bottom plate 241 and extends in the third direction. The first sliding plate 243 is arranged at the top of the first sliding rail 242 and is in sliding connection with the first sliding rail 242. The first sliding table member 22 is arranged on the first sliding plate 243. The first air cylinder 244 is arranged between the first bottom plate 241 and the first sliding plate 243. The first air cylinder 244 has a fixed end and a driving end. The fixed end of the first air cylinder 244 is connected with the first bottom plate 241, and the driving end of the first air cylinder 244 is connected with the first sliding plate 243. The driving end of the first air cylinder 244 can perform telescopic movement. The telescopic movement of the driving end can drive the first sliding plate 243 and the first sliding table member 22 arranged thereon to move in the third direction.

[0083] The third sliding table 24 is provided in the embodiment, so that the first polishing brush 23 can be adjusted adaptively according to different sizes of the photovoltaic frame. Through the sliding function of the third sliding table 24, the position of the first polishing brush 23 can be changed flexibly, so as to ensure effective polishing of the photovoltaic frame, and the profile processing device can process photovoltaic frames of multiple sizes. The slidable third sliding table 24 helps to improve the polishing quality and ensure that the photovoltaic frame reaches the expected accuracy and surface quality during processing.

[0084] In some embodiments, referring to Figures 1-4 , the first sliding table 22 includes a second cylinder 221 and a second sliding plate 222, the second cylinder 221 is arranged on the top of the first sliding plate 243 and between the first sliding plate 243 and the second sliding plate 222. The second cylinder 221 has a fixed end and a driving end, the fixed end of the second cylinder 221 is connected with the first sliding plate 243, the driving end of the second cylinder 221 can do telescopic motion in the first direction, and the driving end of the second cylinder 221 can drive the second sliding plate 222 to reciprocate in the first direction. The first polishing brush 23 is arranged on the first sliding table 22, and the reciprocating movement of the second sliding plate 222 further drives the first polishing brush 23 arranged thereon to perform polishing work, thereby realizing accurate polishing of the end of the photovoltaic frame.

[0085] In some embodiments, the first sliding table 22 further includes a third cylinder 223 and a first connecting frame 224, the third cylinder 223 is connected with the second sliding plate 222, the third cylinder 223 has a fixed end and a driving end, the fixed end of the third cylinder 223 is fixedly connected with the second sliding plate 222, the driving end of the third cylinder 223 is connected with the first connecting frame 224, and the first polishing brush 23 is arranged on the first connecting frame 224. Through the telescopic motion of the driving end of the third cylinder 223, the first connecting frame 224 and the first polishing brush 23 can be driven to reciprocate in the third direction, and such design makes the first polishing brush 23 not only moveable in the first direction, but also adjustable in the third direction, so as to more accurately control the position and force of polishing.

[0086] In some embodiments, in order to protect the operator during polishing and collect dust generated during polishing, the profile processing device further includes a cover 25, the cover 25 is arranged on the first sliding plate 243, the cover 25 is provided with a polishing hole 251 corresponding to the photovoltaic frame 10. The photovoltaic frame can be inserted into the polishing hole 251 in the third direction, and at least part of the first polishing brush 23 is arranged in the cover 25, so that dust and flying debris can be effectively blocked and collected by the cover 25 during polishing, avoiding injury to the operator and pollution to the working environment.

[0087] In some embodiments, referring to Figures 1-4The first polishing brush 23 comprises a first polishing body 231 and a first polishing motor 232, and the first polishing motor 232 is arranged on the first connecting frame 224. The first connecting frame 224 has a first end and a second end, the first end of the first connecting frame 224 is connected with the driving end of the third cylinder 223, and the second end of the first connecting frame 224 is connected with the first polishing motor 232. The top of the cover 25 arranged on the first sliding plate 243 is provided with a first mounting hole 252, the first mounting hole 252 penetrates the inside and outside of the cover 25, the first polishing body 231 is arranged in the inside of the cover 25, the first polishing motor 232 is connected with the first connecting frame 224, the output end of the first polishing motor 232 penetrates the first mounting hole 252 to be connected with the first polishing body 231, the output end of the first polishing motor 232 rotates to drive the first polishing body 231 to rotate, and the first polishing body 231 rotates to polish the end part of the photovoltaic frame 10.

[0088] In some embodiments, the profile processing device is provided with at least two first polishing mechanisms 2, and a plurality of photovoltaic frames can be polished at the same time to improve the processing efficiency. In this way, more photovoltaic frames can be processed at the same time, meeting the needs of large-scale production, and reducing the processing time of a single photovoltaic frame, improving the overall production efficiency.

[0089] In some embodiments, referring to Figures 5-7 The profile processing device further comprises a fourth sliding table 34, the fourth sliding table 34 is arranged on the rack 1, the fourth sliding table 34 can slide in a third direction, the second sliding table 32 is arranged on the fourth sliding table 34, the fourth sliding table 34 can drive the second sliding table 32 to slide in the third direction, the second sliding table 32 and the second polishing brush 33 arranged on the second sliding table 32 can be controlled to slide synchronously in the third direction through the sliding of the fourth sliding table 34 in the third direction, so as to adjust the polishing position of the second polishing brush 33 relative to the photovoltaic frame 10, thereby adapting to the polishing needs of photovoltaic frames 10 of different sizes, improving the practicability and flexibility of the device.

[0090] The fourth sliding table 34 comprises a second bottom plate 341, a second sliding rail 342, a third sliding plate 343 and a fourth cylinder 344. The second bottom plate 341 is arranged at the bottom of the second sliding rail 342, and the second sliding rail 342 is arranged on the second bottom plate 341 and extends along the third direction. The third sliding plate 343 is arranged at the top of the second sliding rail 342 and is in sliding connection with the second sliding rail 342. The second sliding table 32 is arranged on the third sliding plate 343. The fourth cylinder 344 is arranged between the second bottom plate 341 and the third sliding plate 343. The fourth cylinder 344 has a fixed end and a driving end. The fixed end of the fourth cylinder 344 is connected with the second bottom plate 341, and the driving end of the fourth cylinder 344 is connected with the third sliding plate 343. The driving end of the fourth cylinder 344 can be in telescopic movement. Through the telescopic movement of the driving end, the third sliding plate 343 and the second sliding table 32 arranged on the third sliding plate 343 can be moved along the third direction.

[0091] The fourth sliding table 34 is arranged in the embodiment, so that the second polishing brush 33 can be adaptively adjusted according to different sizes of photovoltaic frames. Through the sliding of the fourth sliding table 34, the position of the second polishing brush 33 can be flexibly changed, so as to ensure effective polishing of the photovoltaic frame, and the profile processing device can process photovoltaic frames of multiple sizes. The slidable fourth sliding table 34 helps to improve the polishing quality and ensure that the photovoltaic frame reaches the expected accuracy and surface quality during processing.

[0092] In some embodiments, referring to Figures 5-7 The second sliding table 32 comprises a fifth cylinder 321 and a fourth sliding plate 322. The fifth cylinder 321 is arranged on the fourth sliding table 34. The fifth cylinder 321 has a fixed end and a driving end. The driving end of the fifth cylinder 321 can be in telescopic movement relative to the fixed end in the second direction. For example, the fixed end of the fifth cylinder 321 can be arranged as a fixed block, and the driving end of the fifth cylinder 321 can be arranged as a driving rod which can be in telescopic movement relative to the fixed block.

[0093] The driving end of the fifth cylinder 321 is connected with the fourth sliding plate 322, and the second polishing brush 33 is arranged on the fourth sliding plate 322. Through the telescopic movement of the driving end of the fifth cylinder 321, the fourth sliding plate 322 and the second polishing brush 33 arranged thereon can be reciprocated in the second direction, so as to realize accurate polishing of the end of the photovoltaic frame in another direction. Such design can polish the end of the photovoltaic frame in two directions, improve the polishing efficiency and quality of burrs, and ensure the accuracy and surface quality of the photovoltaic frame during processing.

[0094] In some embodiments, the second polishing brush 33 comprises a second polishing body 331 and a second polishing motor 332. The second polishing motor 332 is arranged on the fourth sliding plate 322, and the second polishing motor 332 drives the second polishing body 331 to rotate, further realizing fine polishing of the end of the photovoltaic frame.

[0095] In some embodiments, referring to Figures 5-7 , the second sliding table 32 further comprises a sixth cylinder 323 and a second connecting frame 324. The sixth cylinder 323 is arranged on the top of the third sliding plate 343 and is connected with the third sliding plate 343. The sixth cylinder 323 has a fixed end and a driving end. The fixed end of the sixth cylinder 323 is fixedly connected with the third sliding plate 343, and the driving end of the sixth cylinder 323 is connected with the second connecting frame 324. The second connecting frame 324 is connected with the fixed end of the fifth cylinder 321. The driving end of the sixth cylinder 323 can drive the second connecting frame 324, the fifth cylinder 321, the fourth sliding plate 322 and the second polishing brush 33 to be finely adjusted in the third direction, so as to further adjust the polishing position of the second polishing brush 33 relative to the photovoltaic frame 10. Such design not only increases the flexibility of the second polishing mechanism 3 during polishing, but also enables the second polishing brush 33 to more accurately adapt to photovoltaic frames of different sizes, ensuring the uniformity and consistency of polishing.

[0096] The driving end of the sixth cylinder 323 is connected with the fixed end of the fifth cylinder 321 through the second connecting frame 324. When the driving end of the sixth cylinder 323 performs extension and retraction movement, it can drive the entire second sliding table 32 to move in the third direction with a small amplitude. This fine adjustment function is crucial for achieving high-precision polishing, especially when dealing with photovoltaic frames with large size differences, which can ensure the consistency and stability of polishing quality.

[0097] The profile processing device of the embodiment improves the polishing quality of the burrs of the photovoltaic frame 10 through polishing in two directions perpendicular to the length direction of the photovoltaic frame by the first polishing mechanism 2 and the second polishing mechanism 3, ensuring the surface quality of the photovoltaic frame during processing.

[0098] In some embodiments, referring to Figures 5-7 , in order to protect the operator during polishing and collect the dust generated during polishing, a cover 25 is arranged on the third sliding plate 343. The cover 25 is provided with a polishing hole 251 corresponding to the photovoltaic frame 10. The photovoltaic frame 10 can be inserted into the polishing hole 251 in the third direction, and at least part of the second polishing brush 33 is arranged in the cover 25. In this way, dust and flying debris can be effectively blocked and collected by the cover 25 during polishing, avoiding harm to the operator and pollution to the working environment.

[0099] The top of the cover 25 of the third sliding plate 343 is provided with a second mounting hole 253, the second mounting hole 253 penetrates the inside and outside of the cover 25, the second polishing body 331 is arranged in the inside of the cover 25, the second polishing motor 332 is connected to the fourth sliding plate 322, the second polishing motor 332 penetrates the second mounting hole 253 to be connected with the second polishing body 331, the output end of the second polishing motor 332 rotates to drive the second polishing body 331 to rotate, and the second polishing body 331 rotates to polish the end of the photovoltaic frame.

[0100] In some embodiments, the processing device of the profile is provided with at least two second polishing mechanisms 3, which can simultaneously polish a plurality of photovoltaic frames, so that more photovoltaic frames can be processed at the same time, meeting the needs of large-scale production, while reducing the processing time of a single photovoltaic frame and improving the overall production efficiency.

[0101] In some embodiments, the cover 25 corresponding to the first sliding plate 243 and the third sliding plate 343 is provided with a dust collecting port 254, the dust collecting port 254 is connected with the inside of the cover 25, and the outside of the cover 25 is provided with a dust collector. The dust collector is connected with the dust collecting port 254, so that the dust and debris generated in the polishing process in the inside of the cover 25 can be sucked into the dust collector through the dust collecting port 254, further ensuring the cleanliness of the working environment, and also reducing the burden of subsequent cleaning work. In addition, the design of the dust collecting port 254 makes the dust collection more efficient, avoids the accumulation of dust and debris in the cover 25, and ensures the continuity and stability of the polishing work.

[0102] In some embodiments, referring to Figures 8-11 , the dust blowing mechanism 4 includes a dust collecting box 41, a blowing piece 42 and a dust blowing rod 43, the dust collecting box 41 is provided as a square box body, the dust collecting box 41 is provided with a dust blowing port 411, the dust blowing port 411 is arranged corresponding to the photovoltaic frame 10, and the end of the photovoltaic frame is inserted into the inside of the dust blowing port 411 and the dust collecting box 41.

[0103] The blowing piece 42 is arranged on the dust collecting box 41, the blowing piece 42 corresponds to the dust blowing port 411 and is arranged at the periphery of the photovoltaic frame 10, the blowing piece 42 is provided with a blowing port 424, the blowing port 424 faces the surface of the photovoltaic frame 10 and the dust blowing port 411, so as to blow air to the surface of the photovoltaic frame 10 through the blowing port 424, and blow the dust on the surface of the photovoltaic frame into the inside of the dust collecting box 41 through the dust blowing port 411, and collect the dust through the dust collecting box 41.

[0104] The length direction of the dust blowing rod 43 is arranged along the third direction, at least part of the dust blowing rod 43 is arranged in the dust collecting box 41, one end of the dust blowing rod 43 penetrates the dust collecting box 41 and is inserted into the mounting inner cavity of the photovoltaic frame 10, and the other end of the dust blowing rod 43 is connected to the air source, and the mounting inner cavity is blown by the air source. The air flow into the mounting inner cavity can flow back to the end of the photovoltaic frame 10, so as to blow the dust in the mounting inner cavity out, and then blow the dust into the interior of the dust collecting box 41, and collect the dust by the dust collecting box 41.

[0105] The embodiment of the present application can further improve the cleaning effect of the photovoltaic frame by the dust blowing mechanism 4. After polishing, the dust blowing mechanism 4 can blow away the dust and debris remaining on the surface of the photovoltaic frame and in the mounting inner cavity, ensuring the cleanliness of the photovoltaic frame 10. The blowing piece 42 blows air to the surface of the photovoltaic frame 10 through the blowing port 424 and the dust blowing port 411, and uses the driving effect of the air flow to blow the dust on the surface of the photovoltaic frame into the dust collecting box 41 through the dust blowing port 411, realizing effective removal of the surface dust. At the same time, the dust blowing rod 43 is arranged to blow air to the mounting inner cavity of the photovoltaic frame, and the dust in the mounting inner cavity is blown out by the backflow effect of the air flow and guided to the dust collecting box 41 for collection. Such design not only improves the cleaning efficiency, but also avoids the residual dust on the photovoltaic frame, providing protection for subsequent processing and use.

[0106] In some embodiments, a dust collecting cavity 413 is formed in the dust collecting box 41, which can be used to collect and store dust. The dust collecting box 41 is provided with a dust suction port 412 which communicates with the dust collecting box 41, and the dust suction port 412 is connected with a dust suction device. The dust suction port 412 connects the dust collecting box 41 with the dust suction device, so as to ensure that the dust suction device can efficiently suck the dust in the dust collecting box 41. The dust suction device can be a dust collector, and the dust is sucked into the dust collector through the dust suction port 412, so as to achieve the purpose of collecting dust and keeping the photovoltaic frame 10 clean.

[0107] In some embodiments, the profile processing device further comprises a dust blowing station bottom plate 435, a dust blowing station sliding rail 436, a dust blowing station sliding plate 437 and a dust blowing station cylinder 438, the dust blowing station bottom plate 435 is connected to the rack 1, the dust blowing station sliding rail 436 is installed on the dust blowing station bottom plate 435, the dust blowing station sliding rail 436 extends along the third direction, the dust blowing station sliding plate 437 is arranged above the dust blowing station sliding rail 436, the dust blowing station sliding plate 437 is slidably connected with the dust blowing station sliding rail 436, and the dust blowing station sliding plate 437 can move stably in the third direction to adapt to photovoltaic frames of different sizes or positions. The dust collecting box 41 is arranged on the dust blowing station sliding plate 437, and the position of the dust collecting box 41 can be flexibly adjusted through the sliding of the dust blowing station sliding plate 437, so as to ensure that the dust blowing mechanism 4 can accurately clean the photovoltaic frame.

[0108] The dust blowing station cylinder 438 is connected to the dust blowing station bottom plate 435, and is arranged between the dust blowing station bottom plate 435 and the dust blowing station sliding plate 437. The dust blowing station cylinder 438 has a fixed end and a driving end. The fixed end of the dust blowing station cylinder 438 is connected to the dust blowing station bottom plate 435, and the driving end of the dust blowing station cylinder 438 is connected to the dust blowing station sliding plate 437. Through the extension and retraction movement of the driving end of the dust blowing station cylinder 438, the dust blowing station sliding plate 437 and the dust collecting box 41 arranged on the dust blowing station sliding plate 437 can be driven to move in the third direction, so that the end of the photovoltaic frame 10 is inserted into the dust collecting box 41 through the dust blowing port 411, and one end of the dust blowing rod 43 is inserted into the mounting inner cavity of the photovoltaic frame, thereby achieving cleaning of the photovoltaic frame.

[0109] In some embodiments, referring to Figures 10-13 , the dust blowing rod 43 includes a blowing body 431, a blowing connection part 432, and an air outlet air duct part 433. The blowing body 431 is arranged in a long rod shape, and the length direction of the blowing body 431 is arranged along the third direction, so as to be inserted into the mounting inner cavity of the photovoltaic frame 10 for blowing.

[0110] The blowing body 431 has a first end and a second end arranged oppositely. The blowing connection part 432 is arranged at the first end of the blowing body 431. The blowing body 431 is internally provided with a hollow air duct. The inside of the blowing connection part 432 is in communication with the air duct of the blowing body 431. The blowing connection part 432 is connected to the gas source. The gas source supplies gas to the blowing body 431 through the blowing connection part 432, thereby ensuring the continuity and stability of blowing.

[0111] The air outlet air duct part 433 is arranged at the second end of the blowing body 431. The air outlet air duct part 433 and the blowing connection part 432 are arranged at opposite ends of the blowing body 431, respectively. The air outlet air duct part 433 is sleeved on the periphery of the blowing body 431. The air outlet air duct part 433 and the blowing body 431 form an air outlet air duct 434 therebetween. The second end of the blowing body 431 is provided with a blowing hole 4311. The blowing hole 4311 is in communication with the air duct inside the blowing body 431 and the air outlet air duct 434. The air outlet air duct 434 is in communication with the mounting inner cavity of the photovoltaic frame. The gas source supplies gas to the blowing body 431 through the blowing connection part 432. After the airflow passes through the blowing hole 4311 and the air outlet air duct 434, the airflow flows to the mounting inner cavity of the photovoltaic frame 10.

[0112] The air outlet air duct 434 is arranged as an annular air duct. The air outlet air duct 434 extends outward from the inside of the air outlet air duct part 433, and extends towards the first end of the blowing body 431, so that the air blown out through the air outlet air duct 434 can blow the dust in the mounting inner cavity into the dust collecting box 41.

[0113] In some embodiments, referring toFigures 14-17 The blowing part 42 comprises a first air duct part 421 and a second air duct part 422, the first air duct part 421 and the second air duct part 422 are connected, and a blowing air duct 423 is formed between the first air duct part 421 and the second air duct part 422. The blowing air duct 423 is connected with an air source, and the air source supplies air to the blowing air duct 423, so that the air flow flowing out of the blowing air duct 423 can blow air to the surface of the photovoltaic frame and the dust blowing port 411, and the dust on the surface of the photovoltaic frame can be effectively blown into the dust collecting box 41, avoiding the residue of the dust.

[0114] The blowing air duct 423 comprises an air duct inlet hole 4231, an air duct cavity 4232, and an air duct outlet cavity wall 4233. One end of the air duct inlet hole 4231 is connected with an air source, and the other end of the air duct inlet hole 4231 is in communication with the air duct cavity 4232. The air duct cavity 4232 is arranged inside the blowing part 42, and can be an annular cavity. The air duct cavity 4232 is connected with a plurality of air duct inlet holes 4231 around it, and each air duct inlet hole 4231 is connected with an air source. The air source is inserted into the air duct inlet hole 4231 through a quick connector to connect the air source and the air duct inlet hole 4231. The blowing port 424 is in communication with the air duct cavity 4232, and the air duct outlet cavity wall 4233 is arranged between the air duct cavity 4232 and the blowing port 424. The air duct outlet cavity wall 4233 extends from the air duct cavity 4232 to the blowing port 424, and the extension direction of the air duct outlet cavity wall 4233 is towards the dust blowing port 411, so that the air flow flowing out of the air duct outlet cavity wall 4233 can blow air to the surface of the photovoltaic frame and the dust blowing port 411, which can improve the cleaning efficiency and ensure that the dust on the surface of the photovoltaic frame can be completely removed. At the same time, the arrangement of the plurality of air duct inlet holes 4231 enables the air source to be evenly distributed inside the blowing part 42, ensuring the stability and uniformity of the air flow, and further improving the cleaning effect.

[0115] In some embodiments, the dust blowing rod 43 is inserted into the installation inner cavity of the photovoltaic frame, the dust blowing rod 43 and the blowing part 42 are connected with the air source at the same time, and the dust blowing station air cylinder 438 is retracted to drive the dust blowing mechanism 4 to move in the third direction away from the photovoltaic frame, which can improve the cleaning effect of the dust on the installation inner cavity and the outer surface of the photovoltaic frame, and further collect the dust into the dust collecting box 41.

[0116] In some embodiments, referring to Figures 18-19The profile processing device further comprises a calibration mechanism 5, the calibration mechanism 5 comprises a clamping groove 51, a reference block 52 and a calibration cylinder 53, the clamping groove 51 is arranged between the calibration cylinder 53 and the reference block 52, the photovoltaic frame is arranged between the calibration cylinder 53 and the reference block 52, and the photovoltaic frame is arranged in the clamping groove 51, and the movement of the photovoltaic frame in the first direction is limited by the clamping groove 51. The groove bottom wall of the clamping groove 51 is arranged to be inclined relative to the horizontal direction, so as to abut the photovoltaic frame against the bottom of the clamping groove 51, and prevent the photovoltaic frame from shaking in the first direction.

[0117] The calibration cylinder 53 can perform telescopic movement in the third direction, so as to push the photovoltaic frame to move along the third direction. After the photovoltaic frame is arranged in the clamping groove 51, one end of the photovoltaic frame is pushed by the calibration cylinder 53, so as to move the photovoltaic frame to the reference block 52 until the end of the photovoltaic frame abuts against the reference block 52, so that the calibration of the photovoltaic frame in the third direction is realized. This design not only improves the positioning accuracy of the photovoltaic frame in the processing process, but also ensures the consistency and stability of the subsequent polishing and cleaning operations.

[0118] In some embodiments, referring to Figures 18-19 The profile processing device further comprises a conveying mechanism 6, the conveying mechanism 6 is used for conveying the photovoltaic frame from the calibration mechanism 5 to the first polishing mechanism 2, conveying the photovoltaic frame from the first polishing mechanism 2 to the second polishing mechanism 3, and conveying the photovoltaic frame from the second polishing mechanism 3 to the dust blowing mechanism 4.

[0119] In some embodiments, the conveying mechanism 6 comprises a support block 61, a lifting device 62 and a sliding piece 63, the support block 61 is arranged on the lifting device 62, and the lifting device 62 can perform telescopic movement in the second direction. The support block 61 is provided with a clamping groove, and the groove bottom wall of the clamping groove is arranged to be inclined relative to the horizontal direction. Under the action of gravity, the photovoltaic frame can abut against the bottom of the clamping groove, so as to limit the shaking of the photovoltaic frame in the first direction.

[0120] When the lifting device 62 rises upward along the second direction, the support block 61 and the photovoltaic frame can be lifted synchronously. When the lifting device 62 falls downward, the support block 61 and the photovoltaic frame can be lowered synchronously.

[0121] The sliding piece 63 is arranged at the bottom of the lifting device 62, and the sliding piece 63 can drive the lifting device 62 to slide along the first direction. Through the sliding of the sliding piece 63 along the first direction and the telescopic movement of the lifting device 62 in the second direction, the photovoltaic frame can be conveyed from the calibration mechanism 5 to the first polishing mechanism 2, conveyed from the first polishing mechanism 2 to the second polishing mechanism 3, and conveyed from the second polishing mechanism 3 to the dust blowing mechanism 4, so as to process the photovoltaic frame.

[0122] In some embodiments, the sliding member 63 comprises a guiding mechanism to ensure the stability and accuracy of the support block 61 and the photovoltaic frame during movement. The guiding mechanism can take the form of a linear guide, effectively limiting the deviation and shaking of the support block 61 and the photovoltaic frame during movement.

[0123] In some embodiments, the driving mode of the sliding member 63 can adopt electric, pneumatic or hydraulic drive to achieve precise and smooth sliding action.

[0124] It should be noted that the relational terms herein such as first and second, and the like, are used solely to distinguish one from another entity or action, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.

[0125] Finally, it should be noted that the above embodiments are merely used to illustrate the technical solutions of the present application, rather than limit the same, and the present application has been described in detail with reference to the preferred embodiments, and it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and all should be covered in the scope of the claims of the present application.

Claims

1. A device for processing a profile, characterized in that Comprising: a rack, and a first polishing mechanism, a second polishing mechanism and a dust blowing mechanism arranged on the rack; the first polishing mechanism and the second polishing mechanism are arranged side by side, the first polishing mechanism and the second polishing mechanism are used for polishing both ends of the profile, the first polishing mechanism is used for polishing in the first direction, the second polishing mechanism is used for polishing in the second direction, the first direction and the second direction are both perpendicular to the third direction, the third direction is the length direction of the profile; the dust blowing mechanism is in sliding connection with the rack, and the dust blowing mechanism slides along the rack in the length direction of the profile to blow air on the outer surface of the profile and the installation inner cavity of the profile.

2. The profile processing device according to claim 1, wherein the first polishing mechanism comprises: a first fixing member for fixing the profile; a first sliding table member arranged on the rack, the first sliding table member being capable of sliding in the first direction; a first polishing brush arranged on the first sliding table member, the first sliding table member being capable of driving the first polishing brush to reciprocate in the first direction to polish the end of the profile; the second polishing mechanism comprises: a second fixing member for fixing the profile; a second sliding table member arranged on the rack, the second sliding table member being capable of sliding in the second direction; a second polishing brush arranged on the second sliding table member, the second sliding table member being capable of driving the second polishing brush to reciprocate in the second direction to polish the end of the profile.

3. The apparatus for processing a profile according to claim 2, characterized in that Further comprising: a third sliding table member arranged on the rack, the third sliding table member being capable of sliding in the third direction, the third sliding table member comprising: a first bottom plate; a first sliding rail arranged on the first bottom plate, the first sliding rail extending in the third direction; a first sliding plate in sliding connection with the first sliding rail, the first sliding table member being arranged on the first sliding plate; a first air cylinder arranged on the first bottom plate, a driving end of the first air cylinder being connected with the first sliding plate.

4. The profile processing device according to claim 3, wherein the first sliding table member comprises: a second air cylinder connected with the first sliding plate; a second sliding plate, a driving end of the second air cylinder being connected with the second sliding plate, the driving end of the second air cylinder being capable of driving the second sliding plate to reciprocate in the first direction.

5. The profile processing device according to claim 4, wherein the first sliding table member further comprises: a third air cylinder connected with the second sliding plate; a first connecting frame connected with a driving end of the third air cylinder, the first polishing brush being arranged on the first connecting frame, the driving end of the third air cylinder being capable of driving the first connecting frame and the first polishing brush to reciprocate in the third direction.

6. The apparatus of claim 3, wherein Further comprising: a cover arranged on the first sliding plate, the cover being provided with a polishing hole, the profile being inserted into the polishing hole, at least part of the first polishing brush being arranged in the cover.

7. The profile processing device according to any one of claims 1-6, wherein the dust blowing mechanism comprises: The dust collecting box is provided with a dust blowing port, and the end of the profile is inserted into the dust blowing port. The blowing member is arranged on the periphery of the profile, and is provided with a blowing port, which faces the outer surface of the profile and the dust blowing port. The dust blowing rod is at least partially arranged in the dust collecting box, one end of the dust blowing rod penetrates through the dust collecting box and is inserted into the mounting inner cavity of the profile, and the other end of the dust blowing rod is connected with a gas source to blow gas into the mounting inner cavity.

8. The profile processing device according to claim 7, wherein a dust collecting cavity is formed in the dust collecting box, the dust collecting box is provided with a dust suction port, the dust suction port is communicated with the dust collecting cavity, and a dust suction device is connected with the dust suction port. Further comprising:

9. The apparatus of claim 8, wherein a dust blowing station bottom plate; a dust blowing station sliding rail arranged on the dust blowing station bottom plate and extending along the third direction; a dust blowing station sliding plate in sliding connection with the dust blowing station sliding rail, and the dust collecting box is arranged on the dust blowing station sliding plate; a dust blowing station cylinder connected with the dust blowing station bottom plate, and a driving end of the dust blowing station cylinder is connected with the dust blowing station sliding plate. Further comprising:

10. The apparatus of claim 7, wherein a conveying mechanism for conveying the profile from the first polishing mechanism to the second polishing mechanism and from the second polishing mechanism to the dust blowing mechanism. ​

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