Horizontal capsule screening and polishing machine
The multi-stage screening and polishing structure of the horizontal capsule screening and polishing machine solves the problem of inaccurate screening and polishing of existing equipment, achieving precise screening and uniform polishing of capsules, and improving product quality and appearance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-10
AI Technical Summary
Existing capsule production equipment has difficulty accurately distinguishing capsules that do not meet the size and shape requirements, resulting in substandard capsules being mixed into the finished product, affecting drug quality and safety. At the same time, uneven polishing leads to inconsistent gloss.
The horizontal capsule screening and polishing machine includes a horizontal primary screening drum mechanism, a fine screening vibrating disc mechanism, and a rotary polishing mechanism. Through a multi-stage screening and polishing structure, it achieves precise screening and uniform polishing of capsules.
This technology enables precise screening and uniform polishing of capsules, improving screening efficiency and accuracy, ensuring capsule product quality, and enhancing appearance quality.
Smart Images
Figure CN224102641U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to capsule screening field especially relates to a horizontal type capsule screening and polishing machine. BACKGROUND
[0002] In the capsule production industry, capsule screening and polishing are important links to ensure product quality, and most of the existing screening equipment adopts simple mechanical screening mode, which is difficult to accurately distinguish the size and shape of unqualified capsules. For example, for the slight deviation of the length and diameter of the capsule, the traditional equipment cannot effectively screen, leading to the mixing of unqualified capsules into finished products, affecting the quality of the medicine and the safety of taking, and the polishing mode of part of the polishing equipment is single, the stress of the capsule is uneven in the polishing process, and the polishing is not thorough, the surface gloss is inconsistent and the like, so a horizontal type capsule screening and polishing machine is designed. UTILITY MODEL CONTENTS
[0003] The utility model is provided with a horizontal type capsule screening and polishing machine to solve the above technical problems, and the following technical scheme is adopted to achieve the above purpose:
[0004] A horizontal type capsule screening and polishing machine, comprising a horizontal type primary screening roller mechanism, a fine screening vibration disc mechanism and a rotary disc type polishing mechanism, the fine screening vibration disc mechanism is fixed on the top side of the rotary disc type polishing mechanism, and the horizontal type primary screening roller mechanism is arranged on the top surface side edge of the fine screening vibration disc mechanism.
[0005] On the basis of the above technical scheme, the rotary disc type polishing mechanism is composed of an upper eccentric balance rotary disc, a polishing rotary disc, a polishing connecting spline shaft, polishing brushes, an inner inverted conical polishing basin, a guide plate, a blocking edge strip and a shaft end connecting sleeve, the polishing connecting spline shaft is arranged at the center of the bottom surface of the upper eccentric balance rotary disc, the center of the polishing rotary disc is provided with a spline hole, the middle section of the polishing connecting spline shaft is arranged on the spline hole in the center of the polishing rotary disc, the polishing brushes are uniformly arranged and fixed on the ground of the polishing rotary disc, the guide plate is arranged on the inclined surface of the inner inverted conical polishing basin in a vortex manner, a finished product discharge port is formed in the bottom surface of the inner inverted conical polishing basin, the blocking edge strip is arranged in the inner bottom side of the inner inverted conical polishing basin on the side of the finished product discharge port, the shaft end connecting sleeve is arranged at the center of the inner bottom surface of the inner inverted conical polishing basin, the bottom end of the polishing connecting spline shaft is connected to the shaft end connecting sleeve, the polishing brushes are closely arranged on the inner bottom side of the inner inverted conical polishing basin, the fine screening vibration disc mechanism is arranged on the top side of the upper eccentric balance rotary disc, and the side edge of the fine screening vibration disc mechanism is fixed on the top edge of the inner inverted conical polishing basin.
[0006] On the basis of the above technical scheme, the fine screening vibration disc mechanism is composed of an eccentric vibration disc, a vibration driving shaft piece, a screening material sorting basin, a partition plate, a blocking side plate, a qualified material discharge port, a sorting material discharge hopper, and a supporting bracket, the eccentric vibration disc is connected to the top end of the vibration driving shaft piece, the bottom end of the vibration driving shaft piece is connected to the center of the screening material sorting basin, the qualified material discharge port and the sorting material discharge hopper are arranged on the side bottom edge of the screening material sorting basin, the partition plate is arranged in the interior of the screening material sorting basin, the partition plate divides the space of the screening material sorting basin on the inside of the qualified material discharge port and the sorting material discharge hopper, the supporting bracket is fixed to the bottom surface of the screening material sorting basin, the eccentric vibration disc is provided with a sorting discharge port, the blocking side plate is fixed to one side of the sorting discharge port, the sorting discharge port is arranged on the inner end top side of the sorting material discharge hopper, the bottom end of the supporting bracket is fixed to the top edge of the inner inverted conical polishing basin, the inner bottom side of the eccentric vibration disc is provided with a standard capsule sieve hole, and the standard capsule sieve hole is arranged on the inner end top side of the qualified material discharge port.
[0007] On the basis of the above technical scheme, the horizontal primary screening roller mechanism is composed of a raw material feeding hopper frame, a roller base, a screening roller, an inner vortex plate of the roller, a driving motor set, a driving support gear, a roller edge tooth, and a supporting pulley, the raw material feeding hopper frame is fixed to the side end top side of the roller base, the driving support gear and the supporting pulley are fixed to the top surface of the roller base at opposite corners, the roller edge tooth is arranged on the top surface side edge of the screening roller, the screening roller is arranged on the top side of the driving support gear and the supporting pulley, and the roller edge tooth is connected to the driving support gear, the driving motor set is fixed to the roller base and connected to the roller edge tooth, the inner vortex plate of the roller is arranged on the inner side wall of the screening roller in a vortex shape, the side wall of the screening roller is provided with a capsule sieve hole, the bottom end of the raw material feeding hopper frame is close to the side end bottom edge of the screening roller, and the rear side end of the screening roller is arranged on the top side of the eccentric vibration disc.
[0008] Compared with the prior art, the capsule screening and polishing equipment provided by the utility model has the following advantages: the multi-stage screening structure realizes accurate screening of the size and shape of the capsule, effectively eliminates unqualified capsules, improves the screening efficiency and precision, guarantees the quality of the capsule product, the efficient polishing structure uniformly polishes the capsule, ensures that the surface of the capsule is smooth and has consistent glossiness, improves the appearance quality of the capsule, and is suitable for popularization and use. BRIEF DESCRIPTION OF DRAWINGS
[0009] Figure 1 It is a general appearance state diagram of the utility model.
[0010] Figure 2 It is a schematic diagram of the rotating disc type polishing mechanism of the utility model.
[0011] Figure 3 It is the schematic diagram of the fine screening vibration disc mechanism of the utility model.
[0012] Figure 4 It is the schematic diagram of the horizontal primary screening roller mechanism of the utility model.
[0013] In the figure: horizontal primary screening roller mechanism 1, fine screening vibration disc mechanism 2, carousel type polishing mechanism 3, upper eccentric balance carousel 4, polishing carousel 5, polishing connecting spline shaft 6, polishing brush 7, inner inverted conical polishing basin 8, guide plate 9, blocking edge strip 10, shaft end connecting sleeve 11, spline hole 12, finished product discharge port 13, eccentric vibration disc 14, vibration drive shaft piece 15, screening material sorting basin 16, partitioning plate 17, blocking edge plate 18, qualified material discharge port 19, sorting material discharge hopper port 20, supporting bracket 21, sorting discharge port 22, standard capsule screen hole 23, raw material feeding hopper frame 24, roller base 25, screening roller 26, roller inner vortex plate 27, drive motor group 28, drive support gear 29, roller edge tooth 30, supporting pulley 31, capsule screen hole 32. DETAILED DESCRIPTION
[0014] The utility model will be further explained in detail below in combination with the drawings and specific implementation.
[0015] A horizontal capsule screening and polishing machine, comprising a horizontal primary screening roller mechanism 1, a fine screening vibration disc mechanism 2 and a carousel type polishing mechanism 3, wherein the fine screening vibration disc mechanism 2 is fixed to the top side of the carousel type polishing mechanism 3, and the horizontal primary screening roller mechanism 1 is arranged on the top surface side of the fine screening vibration disc mechanism 2.
[0016] The carousel type polishing mechanism 3 is composed of an upper eccentric balance carousel 4, a polishing carousel 5, a polishing connecting spline shaft 6, a polishing brush 7, an inner inverted conical polishing basin 8, a guide plate 9, a blocking edge strip 10 and a shaft end connecting sleeve 11, wherein the polishing connecting spline shaft 6 is arranged at the center of the bottom surface of the upper eccentric balance carousel 4, the center of the polishing carousel 5 is provided with a spline hole 12, the middle section of the polishing connecting spline shaft 6 is arranged in the spline hole 12 in the center of the polishing carousel 5, the polishing brush 7 is uniformly arranged and fixed to the ground of the polishing carousel 5, the guide plate 9 is arranged in a vortex manner on the inclined surface of the inner inverted conical polishing basin 8, the bottom surface of the inner inverted conical polishing basin 8 is provided with a finished product discharge port 13 on one side, the blocking edge strip 10 is arranged in the inner bottom side of the inner inverted conical polishing basin 8 on one side of the finished product discharge port 13, the shaft end connecting sleeve 11 is arranged at the center of the inner bottom surface of the inner inverted conical polishing basin 8, the bottom end of the polishing connecting spline shaft 6 is connected to the shaft end connecting sleeve 11, the polishing brush 7 is closely arranged on the inner bottom side of the inner inverted conical polishing basin 8, the fine screening vibration disc mechanism 2 is arranged on the top side of the upper eccentric balance carousel 4, and the side edge of the fine screening vibration disc mechanism 2 is fixed to the top edge of the inner inverted conical polishing basin 8.
[0017] The fine screening vibration disc mechanism 2 is composed of an eccentric vibration disc 14, a vibration driving shaft 15, a screening material sorting basin 16, a partition plate 17, a blocking side plate 18, a qualified material discharge port 19, a sorting material discharge hopper 20 and a supporting bracket 21, the eccentric vibration disc 14 is connected to the top end of the vibration driving shaft 15, the bottom end of the vibration driving shaft 15 is connected to the center of the screening material sorting basin 16, the qualified material discharge port 19 and the sorting material discharge hopper 20 are arranged on the side bottom edge of the screening material sorting basin 16, the partition plate 17 is arranged in the interior of the screening material sorting basin 16, and the partition plate 17 divides the space of the screening material sorting basin 16 on the inside of the qualified material discharge port 19 and the sorting material discharge hopper 20, the supporting bracket 21 is fixed to the bottom surface of the screening material sorting basin 16, a sorting discharge port 22 is formed in the eccentric vibration disc 14, the blocking side plate 18 is fixed to one side of the sorting discharge port 22, the sorting discharge port 22 is correspondingly arranged at the inner end top side of the sorting material discharge hopper 20, the bottom end of the supporting bracket 21 is fixed to the top edge of the inner inverted conical polishing basin 8, a standard capsule sieve hole 23 is formed in the inner bottom side of the eccentric vibration disc 14, and the standard capsule sieve hole 23 is correspondingly arranged at the inner end top side of the qualified material discharge port 19.
[0018] The horizontal primary screening drum mechanism 1 is composed of a raw material feeding frame 24, a drum base 25, a screening drum 26, a drum inner vortex plate 27, a driving motor set 28, a driving support gear 29, a drum edge tooth 30 and a supporting pulley 31, the raw material feeding frame 24 is fixed to the side end top side of the drum base 25, the driving support gear 29 and the supporting pulley 31 are oppositely fixed to the top surface of the four corners of the drum base 25, the drum edge tooth 30 is arranged on the top surface side edge of the screening drum 26, the screening drum 26 is arranged on the top side of the driving support gear 29 and the supporting pulley 31, and the drum edge tooth 30 is connected with the driving support gear 29, the driving motor set 28 is fixed to the drum base 25, and the driving motor set 28 is connected with the drum edge tooth 30, the drum inner vortex plate 27 is arranged in a vortex mode on the inner side wall of the screening drum 26, the capsule sieve hole 32 is formed in the side wall of the screening drum 26, the bottom end of the raw material feeding frame 24 is tightly attached to the side end bottom edge of the screening drum 26, and the rear side end of the screening drum 26 is arranged on the top side of the eccentric vibration disc 14.
[0019] The utility model discloses working principle: this structure is mainly divided into three structures, also is responsible for different working process respectively.
[0020] The first, the horizontal primary screening roller mechanism 1 is responsible for the primary screening of the capsule material, and is also for screening out the capsule particles smaller than the standard capsule size in the material capsule. The working process is that the capsule particles to be screened and ground are put into the screening roller 26 through the raw material feeding frame 24, and the capsule particles enter between the inner vortex plates 27 in the screening roller 26. In this process, the driving motor set 28 operates to drive the driving support gear 29 to rotate, so that the screening roller 26 rotates. In the rotating process, when the screening roller 26 rotates, the capsule particles remain on the inner bottom side of the screening roller 26 due to the weight, and move along the direction of the inner vortex plates 27 from one end of the screening roller 26 to the other end of the screening roller 26. In the moving process, the smaller capsule particles fall through the holes of the capsule screen holes 32, so as to be separated from the screening roller 26.
[0021] The second, the fine screening vibration disc mechanism 2 realizes the secondary screening work, and is mainly for screening out the capsule particles larger than the standard capsule size. The working process is that the once screened capsule particles fall into the eccentric vibration disc 14 from the screening roller 26, and the capsule particles in the eccentric vibration disc 14 move under the vibration of the vibration driving shaft 15. When the standard capsule particles pass the position of the standard capsule screen holes 23, the standard capsule particles fall from the standard capsule screen holes 23, and the particles larger than the standard capsule particles continue to move to the sorting discharge port 22, so as to fall into the screening material sorting basin 16 at the end of the sorting material discharge hopper 20 divided by the blocking side plate 18. The standard particles fall into the screening material sorting basin 16 at the end of the qualified material discharge port 19 divided by the blocking side plate 18. Finally, the qualified particles fall into the polishing structure from the qualified material discharge port 19, and the unqualified capsule particles are collected from the sorting material discharge hopper 20.
[0022] The third, the rotary disc type polishing mechanism 3 is responsible for the polishing work. The standard qualified capsule particles continue to fall into the inner inverted conical polishing basin 8, and the capsule particles in the inner inverted conical polishing basin 8 gradually enter the inner bottom surface of the inner inverted conical polishing basin 8 under the action of the guide plate 9. Finally, the capsule particles on the inner inverted conical polishing basin 8 are polished under the friction of the polishing rotary disc 5 and the polishing brush 7, and the finished product falls out from the finished product discharge port 13 under the sweeping action of the polishing brush 7, so as to output the qualified capsule particles.
[0023] The above is the preferred embodiment of the present application. For ordinary skilled in the art, according to the teaching of the present application, the change, modification, replacement and transformation of the embodiment without departing from the principle and spirit of the present application still fall into the protection scope of the present application.
Claims
1. A horizontal capsule screening and polishing machine characterized by, Including horizontal primary screening roller mechanism (1), fine screening vibration disc mechanism (2), carousel polishing mechanism (3), fine screening vibration disc mechanism (2) is fixed in carousel polishing mechanism (3) top side, horizontal primary screening roller mechanism (1) is arranged in fine screening vibration disc mechanism (2) top surface side edge.
2. A horizontal capsule screening and polishing machine according to claim 1, characterized in that, The carousel polishing mechanism (3) is composed of an upper eccentric balance turntable (4), a polishing turntable (5), a polishing connecting spline shaft (6), a polishing brush (7), an inner inverted conical polishing basin (8), a guide plate (9), a blocking edge strip (10), and a shaft end connecting sleeve (11). The polishing connecting spline shaft (6) is arranged at the bottom center of the upper eccentric balance turntable (4). The center of the polishing turntable (5) is provided with a spline hole (12). The middle section of the polishing connecting spline shaft (6) is arranged in the spline hole (12) at the center of the polishing turntable (5). The polishing brushes (7) are uniformly arranged and fixed on the ground of the polishing turntable (5). The guide plate (9) is arranged in a vortex manner on the inclined surface of the inner inverted conical polishing basin (8). The bottom side of the inner inverted conical polishing basin (8) is provided with a finished product discharge port (13). The blocking edge strip (10) is arranged on the inner bottom side of the inner inverted conical polishing basin (8) on one side of the finished product discharge port (13). The shaft end connecting sleeve (11) is arranged at the center of the inner bottom surface of the inner inverted conical polishing basin (8). The bottom end of the polishing connecting spline shaft (6) is connected to the shaft end connecting sleeve (11). The polishing brushes (7) are tightly attached to the inner bottom side of the inner inverted conical polishing basin (8). The fine screening vibration disc mechanism (2) is arranged on the top side of the upper eccentric balance turntable (4), and the side edge of the fine screening vibration disc mechanism (2) is fixed on the top edge of the inner inverted conical polishing basin (8).
3. A horizontal capsule screening and polishing machine according to claim 2, characterized in that, The fine screening vibration disc mechanism (2) is composed of an eccentric vibration disc (14), a vibration driving shaft (15), a screening material sorting basin (16), a partition plate (17), a blocking side plate (18), a qualified material discharge port (19), a sorting material discharge hopper (20), and a supporting bracket (21). The eccentric vibration disc (14) is connected to the top end of the vibration driving shaft (15), the bottom end of the vibration driving shaft (15) is connected to the center of the screening material sorting basin (16), the qualified material discharge port (19) and the sorting material discharge hopper (20) are arranged on the side bottom edge of the screening material sorting basin (16), the partition plate (17) is arranged inside the screening material sorting basin (16), the partition plate (17) divides the space of the screening material sorting basin (16) on the inside of the qualified material discharge port (19) and the sorting material discharge hopper (20), the supporting bracket (21) is fixed to the bottom surface of the screening material sorting basin (16), the eccentric vibration disc (14) is provided with a sorting discharge port (22), the blocking side plate (18) is fixed to one side of the sorting discharge port (22), the sorting discharge port (22) is arranged at the inner end top side of the sorting material discharge hopper (20), the bottom end of the supporting bracket (21) is fixed to the top edge of the inner inverted conical polishing basin (8), the inner bottom side of the eccentric vibration disc (14) is provided with a standard capsule sieve hole (23), and the standard capsule sieve hole (23) is arranged at the inner end top side of the qualified material discharge port (19).
4. A horizontal capsule screening and polishing machine according to claim 3, characterized in that, The horizontal primary screening roller mechanism (1) is composed of a raw material feeding frame (24), a roller base (25), a screening roller (26), a roller inner vortex plate (27), a driving motor group (28), a driving support gear (29), a roller edge tooth (30), and a supporting pulley (31). The raw material feeding frame (24) is fixed to the side end top side of the roller base (25), the driving support gear (29) and the supporting pulley (31) are fixed to the top surface of the roller base (25) at opposite corners, the roller edge tooth (30) is arranged on the top surface side edge of the screening roller (26), the screening roller (26) is arranged on the top side of the driving support gear (29) and the supporting pulley (31), and the roller edge tooth (30) is connected to the driving support gear (29), the driving motor group (28) is fixed to the roller base (25), and the driving motor group (28) is connected to the roller edge tooth (30), the roller inner vortex plate (27) is arranged in a vortex manner on the inner side wall of the screening roller (26), the side wall of the screening roller (26) is provided with a capsule sieve hole (32), the bottom end of the raw material feeding frame (24) is tightly attached to the side end bottom edge of the screening roller (26), and the rear side end of the screening roller (26) is arranged on the top side of the eccentric vibration disc (14).