Castable forming die
By using an automated opening and closing mechanism and motor drive, the problem of low bolt tightening efficiency in the mass production of casting molds has been solved. This has enabled rapid opening and closing of the mold side plates and consistent tightening force, thereby improving production efficiency and sealing performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-04-10
AI Technical Summary
In large-scale production or time-sensitive construction scenarios, existing castable molding molds suffer from low efficiency due to manual bolt tightening, making it difficult to ensure consistent tightening force on the mold side plates, which affects sealing performance and production efficiency.
The device employs an opening and closing mechanism, including a support rod, slider, adjusting rod, side plate, rotating column, turntable, connecting rod, worm gear, and worm. A right-angle motor drives the worm to rotate, which in turn meshes with the worm gear to drive the rotating column and turntable, enabling the side plate to open and close quickly. Combined with microcontroller control, the device features automated operation and bolt connections.
It enables rapid opening and closing of the mold side plates, significantly shortens the production cycle, improves production efficiency, reduces the risk of errors caused by fatigue operation, and ensures the consistency of mold fastening force.
Smart Images

Figure CN224103158U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a castable forming mould technical field, specifically to a castable forming mould. BACKGROUND
[0002] Castable, full name refractory castable, is a mixture of refractory aggregate, powder, binder and additive, which can be mixed into mud that can be used for pouring construction after adding water or liquid binder, and the forming mould can ensure accurate forming when making specific specification refractory prefabricated parts and complex lining structure of industrial furnace.
[0003] The existing castable forming mould first ensures that the base platform or the surface of the equipment on which the mould is installed is flat and level, and has sufficient bearing capacity, then two mould side plates are aligned and connected by bolts, nuts, positioning pins and other connecting parts to tightly fit the two mould side plates, attention should be paid to the tightening force of the bolts during the fixing process to avoid deformation or displacement of the mould due to uneven stress, and after fixing, the mixed castable is poured into the inside.
[0004] The existing castable forming mould needs to be operated one by one by manually rotating the bolts, which will seriously affect the production progress in large-scale production or time-critical construction scenarios, and manual operation cannot guarantee that the tightening degree of each bolt is completely consistent, which may cause uneven tightening force between the mould side plates, and insufficient tightening force in some areas will affect the sealing performance of the mould, therefore, we propose a castable forming mould. UTILITY MODEL CONTENTS
[0005] The utility model solves the technical problem of overcoming the defects of the prior art and provides a castable forming mould which can quickly complete the mould preparation work, make the production process more compact and efficient, greatly reduce the labor intensity, reduce the risk of mistakes caused by fatigue operation, and effectively solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a castable forming mould, comprising a base, a groove is formed in the inside of the base, a sliding slot is formed on the upper surface of the base, and a opening and closing mechanism is further included.
[0007] The opening and closing mechanism includes support rods, sliding blocks, adjusting rods and side plates, support rods are fixedly connected between the left and right inner walls of the groove, sliding blocks are slidingly connected between the two support rods, adjusting rods are fixedly connected to the upper surfaces of the sliding blocks, the outer parts of the adjusting rods are slidingly connected to the inner parts of the sliding slots on the same side, and side plates are connected between the front and rear adjusting rods by bolts.
[0008] Further, the front side of the base is provided with a single-chip microcomputer, the input end of the single-chip microcomputer is electrically connected with an external power supply, and each electric appliance is electrically connected.
[0009] Further, the opening and closing mechanism further comprises a rib plate, and the side plates are respectively provided with uniformly distributed rib plates on the sides away from the center of the base, so that the strength of the side plates is enhanced.
[0010] Further, the opening and closing mechanism further comprises a rotating column, a rotating disc and connecting rods, the bottom wall of the groove is rotationally connected with the rotating column, the top end of the rotating column is fixedly connected with the rotating disc, and the front end and the rear end of the rotating disc are respectively rotationally connected with the connecting rods through pin shafts, and the ends of the connecting rods away from the center of the base are rotationally connected with the lower surfaces of the adjacent sliders on the same side, so that synchronous movement is realized.
[0011] Further, the opening and closing mechanism further comprises a worm gear and a worm, the outside of the rotating column is fixedly sleeved with the worm gear, the worm is rotationally connected between the front and rear inner walls of the groove, the worm gear is meshingly connected with the worm, and stable opening and closing are realized.
[0012] Further, the front side of the base is provided with a right-angle motor, the rear end of the output shaft of the right-angle motor is fixedly connected with the front end of the worm, and the input end of the right-angle motor is electrically connected with the output end of the single-chip microcomputer, so that opening and closing driving is provided.
[0013] Further, the front and rear sides of the base are respectively fixedly connected with mounting seats, and the interiors of the mounting seats are respectively provided with fixing holes, so that overall stable operation is realized.
[0014] Compared with the prior art, the present pouring material forming mold has the following advantages:
[0015] The worm is driven to rotate by the right-angle motor, the meshing worm gear drives the rotating column to rotate, the connecting rods at the two ends of the rotating disc drive the two sliders to slide under the support of the supporting rods, the adjusting rods drive the side plates to synchronously move, the rapid opening and closing of the mold side plates is realized, compared with manually screwing the screws one by one, time is greatly saved, especially in batch production, the production cycle can be significantly shortened, the overall production efficiency is improved, and the fastening forces among the molds are not uneven due to different screw tightening degrees. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a structural schematic view of the present utility model;
[0017] Fig. 2 It is a structural schematic view of the present utility model in section.
[0018] In the figure: 1 base, 2 groove, 3 sliding slot, 4 mounting seat, 5 opening and closing mechanism, 501 support rod, 502 sliding block, 503 adjusting rod, 504 side plate, 505 rib plate, 506 rotating column, 507 rotating disc, 508 connecting rod, 509 worm wheel, 510 worm, 6 right-angle motor, 7 single-chip microcomputer. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] Please refer to Figs. 1-2 The embodiment provides a technical scheme: a castable forming mold, which comprises a base 1, a groove 2 is formed in the inside of the base 1, sliding slots 3 are respectively formed in the upper surfaces of the base 1, further comprising an opening and closing mechanism 5, a single-chip microcomputer 7 is arranged on the front side of the base 1, the input end of the single-chip microcomputer 7 is electrically connected with an external power supply, mounting seats 4 are respectively fixedly connected to the front and rear sides of the base 1, fixed holes are respectively formed in the interiors of the mounting seats 4; when the castable forming mold is needed in the production and manufacturing of industrial products and engineering structures, firstly, the base 1 is moved to a specified area, and then the base 1 is fixed through the fixed holes in the interiors of the mounting seats 4;
[0021] The opening and closing mechanism 5 comprises a supporting rod 501, a sliding block 502, an adjusting rod 503 and a side plate 504, the supporting rod 501 is fixedly connected between the left and right inner walls of the recess 2 respectively, the sliding block 502 is slidingly connected between the two supporting rods 501 respectively, the upper surface of the sliding block 502 is fixedly connected with the adjusting rod 503 respectively, the outer part of the adjusting rod 503 is slidingly connected with the inner part of the adjacent sliding slot 3 on the same side, the side plate 504 is connected between the two adjusting rods 503 in front of and behind through bolts, the opening and closing mechanism 5 further comprises a rib plate 505, the side plate 504 is provided with the rib plate 505 which is uniformly distributed on the side away from the center of the base 1, the opening and closing mechanism 5 further comprises a rotating column 506, a rotating disc 507 and a connecting rod 508, the rotating column 506 is rotatably connected to the bottom wall of the recess 2, the top end of the rotating column 506 is fixedly connected with the rotating disc 507, the connecting rod 508 is rotatably connected to the lower surface of the sliding block 502 on the same side away from the center of the base 1 through a pin shaft at both ends of the rotating disc 507 in front of and behind, the opening and closing mechanism 5 further comprises a worm wheel 509 and a worm 510, the worm wheel 509 is fixedly sleeved on the outer part of the rotating column 506, the worm 510 is rotatably connected between the inner walls in front of and behind of the recess 2, the worm wheel 509 is meshingly connected with the worm 510, the front side of the base 1 is provided with a right-angle motor 6, the rear end of the output shaft of the right-angle motor 6 is fixedly connected with the front end of the worm 510, the input end of the right-angle motor 6 is electrically connected with the output end of the single-chip microcomputer 7, the right-angle motor 6 starts to operate through the regulation and control of the single-chip microcomputer 7, the output shaft drives the rear end fixedly connected worm 510 to start rotating, the meshing worm wheel 509 drives the rotating column 506 to start rotating, the rotating column 506 drives the top end fixedly connected rotating disc 507 to start rotating, the connecting rod 508 at both ends rotatingly connected makes the two sliding blocks 502 move to the center under the support of the supporting rod 501, the adjusting rod 503 drives the two side plates 504 to closely contact, then the mixed pouring material is poured into the mold cavity formed by the two side plates 504, and cooling and solidification are waited for, when the pouring material solidifies, the single-chip microcomputer 7 controls the right-angle motor 6 to reverse, the worm 510 drives the worm wheel 509 to rotate, the rotating disc 507 rotates through the pushing action of the connecting rod 508, the two sliding blocks 502 drive the adjusting rod 503 to move to both sides, and the two side plates 504 are separated, and the formed pouring material is taken out from the upper end of the base 1.
[0022] The working principle of the castable forming mold is as follows: when the castable forming mold needs to be used in the production and manufacturing of industrial products and engineering structures, first, the base 1 is moved to the specified area and fixed through the fixing hole in the mounting seat 4, then the single-chip microcomputer 7 is regulated and controlled, the right-angle motor 6 starts to operate, the output shaft drives the fixedly connected worm 510 at the rear end to start rotating, the meshed worm gear 509 drives the rotating column 506 to start rotating, the rotating column 506 drives the fixedly connected rotating disc 507 at the top end to start rotating, the front and rear ends are rotationally connected with the connecting rod 508, the two sliding blocks 502 are pulled to move towards the center under the support of the supporting rod 501, the adjusting rod 503 drives the two side plates 504 to be in close contact, then the mixed castable is poured into the mold cavity formed by the two side plates 504, and cooling and solidification are waited for, when the castable is solidified, the single-chip microcomputer 7 regulates and controls the right-angle motor 6 to reverse, the worm 510 drives the worm gear 509 to rotate, the rotating disc 507 rotates under the pushing action of the connecting rod 508, the two sliding blocks 502 drive the adjusting rod 503 to move to the two sides, and the two side plates 504 are separated, and the formed castable is taken out from the upper end of the base 1.
[0023] It is worth noting that the single-chip microcomputer 7 and the right-angle motor 6 disclosed in the above embodiments can be selected as RA6M3 and RAX-271E respectively, and the single-chip microcomputer 7 controls the right-angle motor 6 to work by using the method commonly used in the prior art.
[0024] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation or direct or indirect application in other related technical fields by using the contents of the utility model specification and drawings is also included in the patent protection range of the utility model.
Claims
1. A castable forming mold, comprising a base (1), a groove (2) is opened in the inside of the base (1), and a sliding groove (3) is opened in the upper surface of the base (1) respectively, characterized in that: Also include open and close mechanism (5); The open and close mechanism (5) comprises support rods (501), sliding blocks (502), adjusting rods (503) and side plates (504), the left and right inner walls of the groove (2) are respectively connected with the support rods (501), the two support rods (501) are respectively connected with the sliding blocks (502), the upper surfaces of the sliding blocks (502) are respectively connected with the adjusting rods (503), the outer portions of the adjusting rods (503) are respectively connected with the inner portions of the sliding grooves (3) on the same side, and the side plates (504) are connected between the two adjusting rods (503) through bolts.
2. A mould for forming a castable according to claim 1, characterised in that: The front side of the base (1) is provided with a single-chip microcomputer (7), and the input end of the single-chip microcomputer (7) is electrically connected with an external power supply.
3. A mould for forming a castable according to claim 1, characterised in that: The open and close mechanism (5) further comprises rib plates (505), and the side plates (504) away from the center of the base (1) are respectively provided with uniformly distributed rib plates (505).
4. A mould for forming a castable according to claim 2, characterised in that: The open and close mechanism (5) further comprises rotating columns (506), rotating discs (507) and connecting rods (508), the bottom wall of the groove (2) is rotatably connected with the rotating column (506), the top end of the rotating column (506) is fixedly connected with the rotating disc (507), and the front end and the rear end of the rotating disc (507) are respectively rotatably connected with the connecting rods (508) through pin shafts, and one end of the connecting rod (508) away from the center of the base (1) is rotatably connected with the lower surface of the sliding block (502) on the same side.
5. A mould for forming a castable according to claim 4, characterised in that: The open and close mechanism (5) further comprises a worm wheel (509) and a worm (510), the outer portion of the rotating column (506) is fixedly sleeved with the worm wheel (509), and the front and rear inner walls of the groove (2) are rotatably connected with the worm (510), and the worm wheel (509) is rotatably connected with the worm (510).
6. A mould for forming a castable according to claim 5, characterised in that: The front side of the base (1) is provided with a right-angle motor (6), the rear end of the output shaft of the right-angle motor (6) is fixedly connected with the front end of the worm (510), and the input end of the right-angle motor (6) is electrically connected with the output end of the single-chip microcomputer (7).
7. A mold for molding a castable according to claim 1, wherein: The front and rear sides of the base (1) are respectively fixedly connected with mounting seats (4), and the inner portions of the mounting seats (4) are respectively provided with fixed holes.