Automatic sorting and feeding device for alloy heads

Abstract

The utility model relates to the technical field of vibration disc feeding, in particular to an automatic alloy head sorting and feeding device which comprises a vibration disc, a state monitoring assembly, a clamping mechanism, a first reversing mechanism and a second reversing mechanism. A material guide plate is arranged on the vibration disc, an inclined groove is formed in the material guide plate, and the feeding end of the inclined groove is connected with the output end of the vibration disc; the state monitoring assembly is arranged on the material guide plate, and the state monitoring assembly detects the state of materials in the chute in a working state; the clamping mechanism is arranged on the material guide plate, and the clamping mechanism clamps materials moving in the chute in a working state; the first reversing mechanism is arranged on the material guide plate; and the second reversing mechanism is arranged on the material guide plate. The state of materials moving in the chute is monitored through the state monitoring assembly, the materials in the abnormal state are clamped through the clamping mechanism, the materials on the output side of the chute can pass through normally, and meanwhile the materials in the abnormal state are independently adjusted through the first reversing mechanism and the second reversing mechanism.

Description

TECHNICAL FIELD

[0001] The utility model relates to vibration disc feeding technology field, concretely relates to a kind of alloy head automatic sequencing feeding device. BACKGROUND

[0002] Alloy saw blade is the cutting tool with alloy material as core cutting component, high hardness alloy is combined with saw blade by special process to adapt to the cutting demand of different materials, and common alloy saw blade is as shown in the description, card slot is arranged on saw tooth 14 of saw blade 13, wide surface 153 of alloy head body 15 is adsorbed by suction disc robot, and narrow surface is aligned with card slot, then alloy head body is welded with saw tooth 14. Figure 5

[0003] During welding process, alloy head usually adopts vibration disc feeding, however, alloy head is prone to inversion or inconsistent conditions of inclined plane during feeding process of vibration disc, so it is necessary to innovate and improve existing vibration disc, so that it can adjust the state of alloy head in wrong state. CONTENT OF UTILITY MODEL

[0004] The utility model aims at the problems in the background art, and proposes a kind of alloy head automatic sequencing feeding device.

[0005] The technical scheme of the utility model: a kind of alloy head automatic sequencing feeding device, including vibration disc, guide plate is arranged on vibration disc, inclined slot is arranged on guide plate, the feed end of inclined slot is connected with the output end of vibration disc;

[0006] State monitoring assembly, state monitoring assembly is arranged on guide plate, and state monitoring assembly detects the state of material in inclined slot in working condition;

[0007] Clamping mechanism, clamping mechanism is arranged on guide plate, and clamping mechanism clamps the material moved in inclined slot in working condition;

[0008] First reversing mechanism, first reversing mechanism is arranged on guide plate and is located on the discharge side of state detection assembly and clamping mechanism, and first reversing mechanism is turned over to normal state in working condition by inverted material;

[0009] And second reversing mechanism, second reversing mechanism is arranged on the output end of guide plate, and second reversing mechanism is rotated to normal state in working condition by material in opposite direction.

[0010] ​Preferably, the state monitoring assembly comprises a CCD vision camera and a controller, a perspective window in communication with the chute is arranged on the side wall of the guide plate, the body of the CCD vision camera is arranged on the guide plate, and the CCD vision camera detects the side shape of the sliding material in the chute through the perspective window in the working state; the controller is arranged on the guide plate and electrically connected with the CCD vision camera.

[0011] Preferably, the clamping mechanism comprises a bracket, a first driving assembly and a clamping block, the bracket is arranged on the guide plate and opposite to the CCD vision camera, a sliding block in sliding connection with the bracket is arranged on the bracket, the clamping block is connected with the sliding block, and the end of the clamping block away from the sliding block is inserted into the chute and in sliding connection with the guide plate; the first driving assembly is arranged on the bracket and drivingly connected with the sliding block, and the first driving assembly is electrically connected with the controller.

[0012] Preferably, the first driving assembly comprises an electromagnet and a permanent magnet, the body of the electromagnet is connected with the bracket, and the permanent magnet is connected with the sliding block.

[0013] Preferably, the first reversing mechanism comprises a rotating roller and a second driving assembly, the rotating roller is rotatably arranged on the guide plate, a through hole matched with the chute is arranged on the rotating roller, and a plug hole in vertical communication with the through hole is arranged on the rotating roller; the second driving assembly is arranged on the guide plate and drivingly connected with the rotating roller.

[0014] Preferably, the second reversing mechanism comprises a rotating disc and a third driving assembly, a positioning groove in communication with the output end of the chute is arranged on the rotating disc, and the third driving assembly is arranged on the guide plate and drivingly connected with the rotating disc.

[0015] Compared with the prior art, the above technical scheme of the utility model has the following beneficial technical effects:

[0016] The CCD vision camera is arranged to monitor the state of the alloy head moving in the chute; the first reversing mechanism and the second reversing mechanism are arranged to facilitate turning over and reversing the alloy head in abnormal state, so that the state of the alloy head sucked by the suction cup robot is consistent each time; the clamping mechanism is arranged to facilitate clamping the material in abnormal state, so that the normal alloy head on the discharge side of the material normally passes through the first reversing mechanism and the second reversing mechanism, and the alloy head in abnormal state passes through the first reversing mechanism and the second reversing mechanism alone, thereby avoiding that the normal alloy head is clamped in the first reversing mechanism or the second reversing mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A perspective view of an embodiment of the utility model is shown.

[0018] Figure 2 A connection structure diagram of components on the guide plate in the utility model is shown.

[0019] Figure 3This is a schematic diagram of the connection structure of the various components on the support frame.

[0020] Figure 4 This is a schematic diagram of the connection structure between the rotating roller and the first motor.

[0021] Figure 5 This is a schematic diagram of the connection structure between the alloy head body and the saw blade.

[0022] Reference numerals: 1. Vibratory feeder; 2. Guide plate; 201. Inclined chute; 3. CCD vision camera; 4. Support; 5. Electromagnet; 6. Slider; 7. Permanent magnet; 8. Locking block; 9. Rotary roller; 901. Through hole; 902. Insertion hole; 10. First motor; 11. Turntable; 111. Positioning groove; 12. Second motor; 13. Saw blade; 14. Saw teeth; 141. Slot; 15. Alloy head body; 151. Inclined surface; 152. Narrow surface; 153. Wide surface. Detailed Implementation

[0023] Example 1

[0024] like Figures 1-5 As shown, this utility model proposes an automatic sorting and feeding device for alloy heads, comprising a vibratory feeder 1, a status monitoring component, a clamping mechanism, a first reversing mechanism, and a second reversing mechanism. A guide plate 2 is mounted on the vibratory feeder 1, and an inclined chute 201 is mounted on the guide plate 2. The feed end of the inclined chute 201 is connected to the output end of the vibratory feeder 1. The status monitoring component is mounted on the guide plate 2 and detects the status of the material within the inclined chute 201 during operation. The clamping mechanism is mounted on the guide plate 2 and clamps the moving material within the inclined chute 201 during operation. The first reversing mechanism is mounted on the guide plate 2 and located on the discharge side of the state detection component and the clamping mechanism. The first reversing mechanism includes a rotating roller 9 and a second drive component. The rotating roller 9 is rotatably mounted on the guide plate 2 and has a through hole 901 adapted to the inclined chute 201. The rotating roller 9 also has an insertion hole 902 perpendicularly communicating with the through hole 901. The second drive component includes, but is not limited to, a first motor 10. The body of the first motor 10 is mounted on the guide plate 2, and the output end of the first motor 10 is connected to the roller shaft of the rotating roller 9. In operation, the first reversing mechanism flips the inverted material to its normal state. The second reversing mechanism is located at the output end of the guide plate 2. The second reversing mechanism includes a turntable 11 and a third drive component. The turntable 11 has a positioning groove 111 communicating with the output end of the inclined chute 201. The third drive component includes, but is not limited to, a second motor 12. The body of the second motor 12 is mounted on the guide plate 2, and the output end of the second motor 12 is connected to the mounting shaft of the turntable 11. In operation, the second reversing mechanism rotates the material facing the opposite direction to its normal state.

[0025] It should be noted that the first motor 10 and the second motor 12 are both servo motors, and the vibration disc 1 is a conventional vibration disc, and a material blocking plate is arranged on the vibration disc 1, and the alloy head with the side facing upward is kicked out through the material blocking plate, and the alloy head in the flat state and with the long end falling on the spiral channel thereof is normally passed below the material blocking plate, and the structure is a conventional structure and is easily associated, and thus is not described herein.

[0026] In the utility model, the vibration disc 1 sends the alloy head into the chute 201 one by one, when the alloy head passes the state monitoring assembly, the state monitoring assembly carries out state monitoring to it, if the state is normal, the clamping mechanism does not work, the alloy head passes the through hole 901 and enters the positioning groove 111, if the alloy head is wide and narrow, the clamping mechanism first clamps the alloy head, after the normal alloy head at the output end all pass the through hole 901, the first motor 10 drives the rotating roller 9 to rotate to the insertion hole 902 opening direction clamping mechanism, then the clamping mechanism releases the alloy head, and the next measured alloy head is tightly contacted, to prevent it from being clamped into the insertion hole 902 or the through hole 901, when the alloy head enters the insertion hole 902, the first motor 10 drives the rotating roller 9 to rotate 180 degrees, so that the alloy head falls on the chute 201 after changing the surface, then the rotating roller 9 rotates and resets, if the end of the measured alloy head is towards the reverse direction, then after the alloy head passes the through hole 901 and enters the positioning groove 111, the second motor 12 drives the rotating disc 11 to rotate 180 degrees, so that the end of the alloy head is adjusted to the normal state.

[0027] Embodiment two

[0028] As shown in Figure 1 and Figure 2 The utility model discloses an alloy head automatic sequencing feeding device, compared with embodiment one, the embodiment discloses the specific structure of a state monitoring assembly, the state monitoring assembly includes CCD vision camera 3 and controller, and the controller is PLC controller, and the side wall of the guide plate 2 is provided with the perspective window that communicates with the chute 201, and the body of CCD vision camera 3 is arranged on the guide plate 2, and the detection probe of CCD vision camera 3 is monitored the side shape of the material sliding in the chute 201 through the perspective window in the working state, and the controller is arranged on the guide plate 2, and the controller is electrically connected with CCD vision camera 3, the first motor 10 and the second motor 12.

[0029] In the embodiment, the CCD vision camera 3 shoots the state of the alloy head from the side of the alloy head, and feeds the video data to the PLC controller, and calculates the alloy head by the PLC controller combined with the algorithm, so as to judge the state of the current alloy head.

[0030] Embodiment three

[0031] As shown in Figures 1-3As shown, the alloy head automatic sequencing feeding device, compared with the first embodiment or the second embodiment, the embodiment discloses a specific structure of the clamping mechanism, the clamping mechanism comprises a support 4, a first driving assembly and a clamping block 8, the support 4 is arranged on the guide plate 2 and opposite to the CCD vision camera 3, the support 4 is provided with a sliding block 6 in sliding connection therewith, the clamping block 8 is connected with the sliding block 6, and the end of the clamping block 8 away from the sliding block 6 is inserted into the inclined groove 201 and is in sliding connection with the guide plate 2, the first driving assembly is arranged on the support 4 and is drivingly connected with the sliding block 6, and the first driving assembly is electrically connected with the controller. The first driving assembly comprises an electromagnet 5 and a permanent magnet 7, the body of the electromagnet 5 is connected with the support 4, the permanent magnet 7 is connected with the sliding block 6, and the controller is electrically connected with the electromagnet 5.

[0032] In the embodiment, the electromagnet 5 is connected with the support 4, the permanent magnet 7 is connected with the sliding block 6, and the controller is electrically connected with the electromagnet 5.

[0033] The embodiment of the utility model has been described in detail in combination with the drawings, but the utility model is not limited to this, within the knowledge range possessed by the technical personnel in the technical field, various changes can be made without departing from the purpose of the utility model.

Claims

1. An automatic sorting and feeding device for alloy heads, characterized in that, The utility model relates to a kind of material feeding device, including: Vibration disc (1), material guide plate (2) is provided on vibration disc (1), and inclined chute (201) is provided on material guide plate (2), and the feed end of inclined chute (201) is connected with the output end of vibration disc (1); State monitoring assembly, state monitoring assembly is provided on material guide plate (2), and state monitoring assembly detects the state of material in inclined chute (201) in working condition; Clamping mechanism, clamping mechanism is provided on material guide plate (2), and clamping mechanism clamps the material moving in inclined chute (201) in working condition; First reversing mechanism, first reversing mechanism is provided on material guide plate (2) and is located on the discharge side of state detection assembly and clamping mechanism, and first reversing mechanism overturns the material of inversion to normal state in working condition; And second reversing mechanism, second reversing mechanism is provided on the output end of material guide plate (2), and second reversing mechanism rotates the material of opposite direction to normal state in working condition.

2. The automatic alloy head sequencing and feeding device of claim 1, wherein, State monitoring assembly includes CCD vision camera (3) and controller, and the side wall of material guide plate (2) is provided with perspective window communicated with inclined chute (201), and the body of CCD vision camera (3) is provided on material guide plate (2), and CCD vision camera (3) detects the side shape of material sliding in inclined chute (201) through perspective window in working condition, and controller is provided on material guide plate (2), and controller is electrically connected with CCD vision camera.

3. The automatic alloy head sequencing and feeding device of claim 2, wherein, Clamping mechanism includes support (4), first drive assembly and clamping block (8), support (4) is provided on material guide plate (2) and opposite to CCD vision camera (3), sliding block (6) is provided on support (4) and is slidably connected with it, clamping block (8) is connected with sliding block (6), and the end of clamping block (8) away from sliding block (6) is inserted into inclined chute (201) and is slidably connected with material guide plate (2), and first drive assembly is provided on support (4) and is drivingly connected with sliding block (6), and first drive assembly is electrically connected with controller.

4. The automatic alloy head sequencing and feeding device of claim 3, wherein, First drive assembly includes electromagnet (5) and permanent magnet (7), and the body of electromagnet (5) is connected with support (4), and permanent magnet (7) is connected with sliding block (6).

5. The automatic alloy head sequencing and feeding device of claim 1, wherein, First reversing mechanism includes rotating roller (9) and second drive assembly, rotating roller (9) is rotatably provided on material guide plate (2), and through hole (901) is provided on rotating roller (9) and is matched with inclined chute (201), and insertion hole (902) is provided on rotating roller (9) and is vertically communicated with through hole (901), and second drive assembly is provided on material guide plate (2) and drives rotating roller (9) to rotate.

6. The automatic alloy head sequencing and feeding device of claim 1, wherein, Second reversing mechanism includes rotating disc (11) and third drive assembly, and positioning groove (111) is provided on rotating disc (11) and is communicated with the output end of inclined chute (201), and third drive assembly is provided on material guide plate (2) and drives rotating disc (11) to rotate.

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