Accurate blanking device
By combining the adjusting plate and guide plate of the precision feeding device, the problem of inaccurate coal feeding point on the belt conveyor is solved, and the precise feeding of coal on the belt conveyor is achieved, avoiding equipment damage and malfunctions.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, inaccurate coal drop points on conveyor belts can lead to belt belt misalignment and severe material spillage, making it impossible to meet rated output and potentially causing serious scraping.
A precision material feeding device was designed. By adjusting the combination of a long plate, a guide plate, and a safety redundancy component, the precise drop point of coal on the belt conveyor can be adjusted. The covering area of the long plate is adjusted by the adjusting component and the motor drive, and the safety redundancy component prevents equipment damage in case of overload.
It achieves precision in coal feeding points under different operating conditions, avoids belt conveyor deviation and material spillage, ensures equipment safety, and meets rated output requirements.
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Figure CN224104928U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of coal transportation, in particular to a precise material falling device. BACKGROUND
[0002] The raw coal storage and transportation device mainly undertakes the whole process operation of raw material coal and fuel coal from the arrival to the entering of the device area for the gasification device and power plant production, and also undertakes the external transportation work of solid waste generated in the production of raw material and fuel coal. The raw material and fuel coal required for daily operation of the power and gasification boiler is about 45000 tons, and the solid waste generated daily is about 9000 tons. The raw coal storage and transportation device is provided with 22 coal conveying belts and 12 slag conveying belts, and the head and tail of each belt conveyor is connected through each transfer station and chute to convey the coal to the coal shed for storage or directly to the downstream unit. Therefore, whether the belt conveyor can meet the rated output is particularly important.
[0003] During the conveying process of the belt conveyor, the coal passes through each transfer station and chute to enter the next level belt conveyor, and the head and tail of each transfer station and chute are provided with a chute. The coal falls onto the belt conveyor through the chute. However, if the falling point of the coal from the chute to the belt conveyor is not completely adjusted during installation, or the falling point of the coal is offset due to long-term use, the coal cannot fall on the center of the belt, which can cause the belt to deviate and the material to be scattered and leaked, and the rated output cannot be met. In severe cases, the belt can be severely deviated and scratched, and therefore there is a deficiency. CONTENT OF THE UTILITY MODEL
[0004] In order to make up for the above deficiencies, the present utility model provides a precise material falling device, which can flexibly adjust the falling point position of the coal on the belt conveyor according to different coal transportation conditions, and avoid the problems of belt deviation and material leakage.
[0005] The present application is implemented as follows:
[0006] A chute is provided at the tail end of the chute.
[0007] A belt conveying member is arranged below the falling port.
[0008] An adjusting long plate is slidably connected to the falling port through a sliding member arranged at the bottom end of the chute, and the adjusting long plate can partially cover the falling port.
[0009] An adjusting member is fixedly connected to the output end of the adjusting long plate, and the adjusting member can adjust the covering area of the adjusting long plate at the falling port.
[0010] A safety redundancy member is arranged at the end of the adjusting long plate.
[0011] In an embodiment of the present application, a guide plate is arranged at the tail end of the chute near the material falling port.
[0012] In an embodiment of the present application, the guide plate is designed in a triangular rounded shape.
[0013] In an embodiment of the present application, the sliding member is a channel steel sliding groove, which is fixedly connected to both sides of the tail end of the chute, and the adjusting long plate is slidingly connected to the channel steel sliding groove, so that the adjusting long plate can partially cover the material falling port.
[0014] In an embodiment of the present application, the adjusting member comprises an L-shaped support, a mounting block, a nut, a rotating screw rod and a rotating motor, the L-shaped support is fixedly connected to both sides of the bottom end of the chute, the mounting block is fixedly connected to both sides of the bottom end of the adjusting long plate, the nut is fixedly connected to the mounting block, the rotating screw rod is rotatably connected to the nut through the L-shaped support, and the rotating screw rod is threadedly rotatably connected to the L-shaped support, and the output end of the rotating motor is fixedly connected to the end of the rotating screw rod.
[0015] In an embodiment of the present application, the safety redundancy member comprises a connecting long pipe, an eye bar and a steel wire rope, the connecting long pipe is fixedly connected to the adjusting long plate, the eye bar is fixedly connected to both sides of the connecting long pipe, and one end of the steel wire rope passes through the eye bar.
[0016] In an embodiment of the present application, an upstream support frame is arranged above the chute, and the other end of the steel wire rope is fixedly connected to the upstream support frame.
[0017] In an embodiment of the present application, a fixing ear is fixedly connected to the upstream support frame, the other end of the steel wire rope passes through the fixing ear, and the steel wire rope is tensioned to the adjusting long plate.
[0018] In an embodiment of the present application, the tail end of the chute is designed in a rounded shape.
[0019] In an embodiment of the present application, the conveying direction of the belt conveying member is inconsistent with the material falling direction of the material falling port, and the material falling direction of the material falling port is the side of the belt conveying member.
[0020] The beneficial effects of the present application are: during use, the adjusting long plate is slid on the sliding piece through the adjusting piece, so that the covering area of the adjusting long plate covering the material falling port is adjusted, the falling point of the coal when falling from the material falling port is adjusted, the coal can be accurately dropped to the center position of the belt conveyor, the integrity of the adjusting long plate can be observed from the outside at any time, the coal falling point can be flexibly adjusted by the adjusting piece, the accuracy of the coal falling point under different working conditions is maintained, and the safety redundancy piece is used to ensure that the adjusting long plate will not fall on the belt conveyor when the overload coal passes through the adjusting long plate, so as to avoid additional equipment loss, solve the problem that the coal falling point cannot be flexibly adjusted in the prior art, and avoid the problems of belt deviation, serious material leakage, failure to meet the rated output, and serious belt deviation and scratching. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation to the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0022] Figure 1 A structure diagram of a precise material falling device is provided for the embodiments of the present application.
[0023] Figure 2 A structure diagram of a guide plate is provided for the embodiments of the present application.
[0024] Figure 3 A structure diagram of an adjusting piece is provided for the embodiments of the present application.
[0025] In the drawings: 1 - chute; 11 - guide plate; 2 - material falling port; 3 - belt conveyor; 4 - adjusting long plate; 5 - sliding piece; 51 - channel steel sliding groove; 6 - adjusting piece; 61 - L-shaped support; 62 - mounting block; 63 - nut; 64 - rotating lead screw; 65 - rotating motor; 7 - safety redundancy piece; 71 - connecting long pipe; 72 - lifting lug; 73 - steel wire rope; 74 - fixing lug; 8 - upstream support frame. DETAILED DESCRIPTION
[0026] The embodiments of the present application will be described in detail below with reference to the drawings. In the case of no conflict, the following examples and features in the examples can be combined with each other.
[0027] As shown in Figures 1-3 , a precise material falling device according to the embodiments of the present application comprises:
[0028] Chute 1, with a discharge port 2 at its tail end;
[0029] The belt conveyor 3 is located below the material drop port 2. The chute 1 is inclined above the belt conveyor 3. In actual operation, the chute 1 is stably supported by a support frame. Support components and support structures are provided above the chute 1 to support upstream transportation structures such as transfer stations.
[0030] The adjusting plate 4 and the bottom end of the chute 1 are provided with a sliding part 5. The adjusting plate 4 is slidably connected to the discharge port 2 through the sliding part 5, and the adjusting plate 4 can partially cover the discharge port 2.
[0031] Adjustment component 6, the output end of adjustment component 6 is fixedly connected to adjustment plate 4, and adjustment component 6 can adjust the coverage area of adjustment plate 4 at material discharge port 2;
[0032] Safety redundancy component 7 is located at the end of the adjusting plate 4. In use, the adjusting plate 4 slides on the sliding component 5 via the adjusting component 6, thereby adjusting the coverage area of the adjusting plate 4 over the material discharge port 2. This adjusts the drop point of the coal as it falls from the discharge port 2, ensuring the coal accurately lands at the center of the belt conveyor 3. The integrity of the adjusting plate 4 can be observed from the outside at any time. The adjusting component 6 allows for flexible adjustment of the coal drop point, maintaining accuracy under different operating conditions. Furthermore, the safety redundancy component 7 ensures that when overloaded coal passes over the adjusting plate 4, it will not fall onto the belt conveyor 3, preventing additional equipment damage. This solves the problem in existing technologies where the coal drop point cannot be flexibly adjusted, leading to belt misalignment, severe material spillage, and failure to meet rated output; in severe cases, it can cause serious belt misalignment and scraping.
[0033] like Figure 1 As shown, the transport direction of the belt conveyor 3 is not the same as the discharge direction of the discharge port 2. The discharge direction of the discharge port 2 is the side of the belt conveyor 3. If the transport direction of the belt conveyor 3 is front-to-back, the discharge port 2 is left-to-right, which facilitates the adjustment of the position of the coal on the belt conveyor 3.
[0034] like Figure 2 As shown, a guide plate 11 is provided at the tail end of the chute 1 near the discharge port 2. The guide plate 11 has a triangular rounded design. When passing through the guide plate 11, the coal automatically concentrates towards the center, thereby ensuring that the coal can be discharged in a concentrated manner.
[0035] like Figure 3As shown, the sliding member 5 is a channel steel chute 51 fixedly connected to both sides of the tail end of the chute 1, and the adjusting long plate 4 is slidingly connected to the channel steel chute 51, so that the adjusting long plate 4 can partially cover the material fall opening 2. The channel steel chute 51 is connected to the bottom of the chute 1 by welding, and the adjusting long plate 4 is inserted into the groove of the channel steel chute 51 and is located outside the chute 1, so that the installation integrity of the adjusting long plate 4 can be conveniently observed and the adjusting long plate 4 can be conveniently repaired at any time.
[0036] Further, the adjusting member 6 includes an L-shaped bracket 61, a mounting block 62, a nut 63, a rotating lead screw 64, and a rotating motor 65. The L-shaped bracket 61 is fixedly connected to both sides of the bottom end of the chute 1, the mounting block 62 is fixedly connected to both sides of the bottom end of the adjusting long plate 4, the nut 63 is fixedly connected to the mounting block 62, the rotating lead screw 64 is rotatably connected to the nut 63 through the L-shaped bracket 61 and is threadedly rotatably connected to the L-shaped bracket 61, and the output end of the rotating motor 65 is fixedly connected to the end of the rotating lead screw 64. Starting the rotating motor 65 drives the rotating lead screw 64 to rotate on the L-shaped bracket 61, so that the rotating lead screw 64 moves forward and backward, thereby driving the adjusting long plate 4 to move forward and backward at the material fall opening 2, so as to adjust the coverage area of the adjusting long plate 4 at the material fall opening 2, thereby adjusting the material falling position of the coal at the material fall opening 2.
[0037] Further, the safety redundancy member 7 includes a connecting long pipe 71, an ear 72, and a steel wire rope 73. The connecting long pipe 71 is fixedly connected to the adjusting long plate 4, the ear 72 is fixedly connected to both sides of the connecting long pipe 71, one end of the steel wire rope 73 passes through the ear 72, and the other end of the steel wire rope 73 is fixedly connected to a support bracket above. It is to be noted that the other end of the steel wire rope 73 is fixedly connected to a support bracket of an upstream conveying structure, so that the steel wire rope 73 is connected up and down. An upstream support bracket 8 is arranged above the chute 1, and the other end of the steel wire rope 73 is fixedly connected to the upstream support bracket 8. It is to be noted that in actual use, the chute 1 and the upstream conveying device are both provided with support brackets for supporting. The upstream support bracket 8 is fixedly connected with a fixing ear 74, and the other end of the steel wire rope 73 passes through the fixing ear 74. The steel wire rope 73 is taut on the adjusting long plate 4. When the coal transported is too much, the adjusting long plate 4 cannot bear the gravity of the coal at this time, forming an overload. At this time, the adjusting long plate 4 is pulled by the steel wire rope 73, so as to prevent the adjusting long plate 4 from falling onto the belt conveying member 3 due to overload, thereby causing additional equipment loss.
[0038] As shown in FIG. 1, Figure 2 The tail end of the chute 1 is designed in a rounded shape. The rounded design makes the tail end of the chute 1 smoother, so that the coal can better fall to the material fall opening 2.
[0039] In conclusion, the working principle of the precise blanking device is as follows: during use, the rotating motor 65 is started to drive the rotating screw rod 64 to rotate on the L-shaped support 61, so that the rotating screw rod 64 moves forward and backward, thereby driving the adjusting long plate 4 to slide in the channel steel chute 51, so as to adjust the covering area of the adjusting long plate 4 covering the blanking opening 2, thereby adjusting the falling point of the coal falling from the blanking opening 2, so that the coal can accurately fall to the center position of the belt conveyor 3, the integrity of the adjusting long plate 4 can be observed from the outside at any time, the falling point of the coal can be flexibly adjusted by the rotating screw rod 64, so that the accuracy of the coal falling point is maintained under different working conditions, and the adjusting long plate 4 is pulled by the steel wire rope 73 to ensure that the adjusting long plate 4 will not fall on the belt conveyor 3 to cause additional equipment loss when the overloaded coal passes through the adjusting long plate 4, the problem that the coal falling point cannot be flexibly adjusted in the prior art is solved, the belt machine is prone to deviation, the leakage is serious, the rated output cannot be met, and the serious problem that the belt is seriously deviated and scratched is solved.
[0040] The above is only an embodiment of the present application and does not limit the protection scope of the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
Claims
1. A precision material dropping device, characterized in that, Include: The tail end of the chute (1) is provided with a drop port (2); The belt conveying part (3) is arranged below the drop port (2); The adjusting long plate (4) is provided with a sliding part (5) at the bottom end of the chute (1), the adjusting long plate (4) is connected to the drop port (2) through the sliding part (5), and the adjusting long plate (4) can partially cover the drop port (2); The adjusting part (6) is fixedly connected to the output end of the adjusting long plate (4), and the adjusting part (6) can adjust the covering area of the adjusting long plate (4) at the drop port (2); The safety redundancy part (7) is arranged at the end of the adjusting long plate (4).
2. The precision material dropping device according to claim 1, wherein The tail end of the chute (1) is provided with a guide plate (11) near the drop port (2).
3. The precision blanking device of claim 2, wherein, The guide plate (11) is designed as a triangular round.
4. The precision material dropping device according to claim 1, wherein, The sliding part (5) is a I-shaped steel sliding groove (51), which is fixedly connected to the tail end of the chute (1) on both sides, and the adjusting long plate (4) is slidably connected to the I-shaped steel sliding groove (51), so that the adjusting long plate (4) can partially cover the drop port (2).
5. The precision material dropping device according to claim 1, wherein The adjusting part (6) includes an L-shaped support (61), a mounting block (62), a nut (63), a rotating lead screw (64) and a rotating motor (65), the L-shaped support (61) is fixedly connected to the bottom end of the chute (1) on both sides, the mounting block (62) is fixedly connected to the bottom end of the adjusting long plate (4) on both sides, the nut (63) is fixedly connected to the mounting block (62), the rotating lead screw (64) is rotatably connected to the nut (63) through the L-shaped support (61), and the rotating lead screw (64) is threadedly rotatably connected to the L-shaped support (61), and the output end of the rotating motor (65) is fixedly connected to the end of the rotating lead screw (64).
6. The precision material dropping device according to claim 1, wherein The safety redundancy part (7) includes a connecting long tube (71), a lifting lug (72) and a steel wire rope (73), the connecting long tube (71) is fixedly connected to the adjusting long plate (4), the lifting lug (72) is fixedly connected to both sides of the connecting long tube (71), and one end of the steel wire rope (73) passes through the lifting lug (72).
7. The precision material dropping device according to claim 6, wherein The upstream support frame (8) is arranged above the chute (1), and the other end of the steel wire rope (73) is fixedly connected to the upstream support frame (8).
8. The precision material dropping device according to claim 7, wherein, The upstream support frame (8) is fixedly connected with a fixed lug (74), the other end of the steel wire rope (73) passes through the fixed lug (74), and the steel wire rope (73) is tensioned on the adjusting long plate (4).
9. The precision material dropping device of claim 1, wherein, The tail end of the chute (1) is designed as a round type.
10. The precision material dropping device according to claim 1, wherein, The conveying direction of the belt conveying part (3) is inconsistent with the drop direction of the drop port (2), and the drop direction of the drop port (2) is the side of the belt conveying part (3).