3DVC automatic water injection one-removal production line

Abstract

The utility model relates to a 3DVC automatic water injection and removal production line which comprises a first station, a second station and a third station which are sequentially arranged from right to left according to the process flow, and the first station comprises a feeding mechanism, a first recognition mechanism, a first weighing mechanism, a first material transferring mechanism, a liquid injection mechanism and a first discharging mechanism; the two first weighing mechanisms are arranged at the left end and the right end of the liquid injection mechanism correspondingly. The second station comprises an XYZ material transfer mechanism, a water cooling mechanism and a vacuum sealing mechanism; the third station comprises a second material transfer mechanism, a water removal mechanism, a second recognition mechanism, a second weighing mechanism and a second discharging mechanism. All the mechanisms are matched to form a complete automatic production line, the requirement for manual labor force is greatly reduced, meanwhile, the production efficiency and the product quality are greatly improved, the rejection rate is reduced, and therefore the production cost is reduced, and the economic benefits of enterprises are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a heat dissipation device manufacturing technical field, concretely relates to a 3DVC automatic water injection and removal production line. BACKGROUND

[0002] 3DVC radiator is widely used in 5G chips, servers and computer host devices as a high-efficiency heat dissipation element. Its processing flow usually includes key processes such as liquid injection, degassing and sealing, and generally needs to be operated twice.

[0003] At present, the 3DVC production in the prior art relies on segmented assembly line type manual operation, and the proportion of manual operation is high, and the production efficiency is low. For example, liquid injection needs manual feeding, manual liquid injection by adjusting the liquid injection head, and manual weighing after liquid injection. In order to adapt to different models, the corresponding parts need to be manually replaced, and after liquid injection, the material needs to be manually transported to the vacuum device for degassing and timing. After vacuum extraction is completed, it needs to be manually transferred to the next process for sealing operation.

[0004] The existing equipment is mostly single-process automation, such as mechanical liquid injector, vacuum air extractor and water cooling device, etc. The processes are separated, lack of cooperation, and need to be transported continuously during processing to connect the processes. For example, after manual feeding and weighing, the material is transported to the liquid injection station, and after liquid injection, it needs to be manually transported to the degassing station, and after degassing is completed, it is manually moved to the sealing equipment. The material stays for a long time, and the transportation process is easy to cause damage to the material.

[0005] The above production mode of manual operation or single-process automation equipment has low production efficiency and high defect rate, and cannot meet the user's demand for high efficiency and large output.

[0006] Therefore, how to overcome the above-mentioned defects has become an important issue for technicians in the field to solve. UTILITY MODEL CONTENTS

[0007] The utility model overcomes the above-mentioned technical defects and provides a 3DVC automatic water injection and removal production line.

[0008] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0009] The utility model provides a 3DVC automatic injection water one production line, including first station, second station and third station which are sequentially arranged from right to left according to the process flow, first station includes feeding mechanism, first identification mechanism, first weighing mechanism, first material transfer mechanism, liquid injection mechanism and first discharging mechanism, first weighing mechanism is provided with two, and is arranged respectively in the left and right ends of liquid injection mechanism, second station includes XYZ material transfer mechanism, water cooling mechanism and vacuum sealing mechanism, third station includes second material transfer mechanism, water removal mechanism, second identification mechanism, second weighing mechanism and second discharging mechanism.

[0010] Further, the first station further includes a first material temporary storage mechanism for material connection between the first station and the second station, the second station further includes a second material temporary storage mechanism for material connection between the second station and the third station, and the third station further includes a third material temporary storage mechanism, a material temporary storage table is arranged between the first identification mechanism and the feeding mechanism, and a material temporary storage table is also arranged between the two first weighing mechanisms, the material temporary storage table includes a fixed base and a jig connected to the fixed base.

[0011] Further, the first material temporary storage mechanism includes a first Z-axis linear module, a jig slidably connected to the first Z-axis linear module through a sliding support, a first rotary air cylinder connected to the jig, and a first pressing plate connected to the first rotary air cylinder, the jig is rotatably connected to the sliding support, a rotary air cylinder for driving the jig to rotate is arranged on the sliding support, and a turning air cylinder is connected to the lower end of the sliding support, the first weighing mechanism includes a lifting type weighing table, a jig arranged on the lifting type weighing table, a first jacking air cylinder connected to the lower end of the lifting type weighing table, and a second jacking air cylinder connected to the right end of the jig.

[0012] Further, the feeding mechanism includes a feeding table, a second Z-axis linear module, a first telescopic air cylinder slidably connected to the second Z-axis linear module, and a first clamping jaw air cylinder connected to the lower end of the first telescopic air cylinder, the first identification mechanism includes a first fixed support, a second telescopic air cylinder slidably connected to the first fixed support, and a camera mounted on the second telescopic air cylinder.

[0013] Further, the first material transfer mechanism comprises a first X-axis linear module, a first Y-axis linear module slidably connected to the first X-axis linear module, a first connecting bracket slidably connected to the first Y-axis linear module, an adjustable clamping jaw cylinder mounted on the first connecting bracket, and a material overturning device mounted on the first connecting bracket, wherein the material overturning device comprises a sliding cylinder mounted on the first connecting bracket, a first overturning cylinder connected to the front end of the sliding cylinder, a second clamping jaw cylinder connected to the front end of the first overturning cylinder, and a first motor connected to the second clamping jaw cylinder.

[0014] Further, the liquid injection mechanism comprises a first fixed plate, a second X-axis linear module mounted on the lower end of the first fixed plate, a second fixed plate slidably connected to the second X-axis linear module, a second Y-axis linear module slidably connected to the second fixed plate, a liquid injection needle head slidably connected to the upper end of the second Y-axis linear module, a third clamping jaw cylinder connected to the lower end of the second Y-axis linear module, a water pump connected to the liquid injection needle head, and a liquid storage tank connected to the water pump.

[0015] Further, the XYZ material transfer mechanism comprises a third X-axis linear module, a second connecting bracket slidably connected to the third X-axis linear module, a third Y-axis linear module slidably connected to the second connecting bracket, a Z-axis sliding seat connected to the lower end of the third Y-axis linear module, a fourth clamping jaw cylinder slidably connected to the Z-axis sliding seat, and a second motor for driving the fourth clamping jaw cylinder to slide on the Z-axis sliding seat, wherein the third X-axis linear module further comprises a control box.

[0016] Further, the water cooling mechanism comprises a fourth Y-axis linear module, a third connecting bracket slidably connected to the fourth Y-axis linear module, a water cooling box slidably connected to the fourth Y-axis linear module, a jig connected to the front end of the third connecting bracket, a second rotary cylinder connected to the third connecting bracket, and a third jacking cylinder connected to the lower end of the third connecting bracket, wherein a second pressing plate is connected to the second rotary cylinder, and a plurality of water cooling pipes are arranged on the inner wall of the water cooling box.

[0017] Further, the vacuum sealing mechanism comprises a vacuum device and a sealing device connected to the vacuum device, wherein the vacuum device comprises a vacuum pump, a vacuum suction head connected to the vacuum pump through a pipeline, a clamping cylinder connected to the lower end of the vacuum suction head, a first sealing block arranged at the lower end of the clamping cylinder, and a second sealing block arranged at the lower end of the first sealing block, and the sealing device comprises a positioning mold, a hydraulic cylinder arranged at the front end of the positioning mold, and an oil way plate connected to the hydraulic cylinder, wherein a sealing drill bit is connected to the rear end of the hydraulic cylinder, and the sealing device is connected to the lower end of the second sealing block.

[0018] Further, the water removing mechanism comprises a water removing tank, a blowing head arranged on an inner wall surface of an upper end of the water removing tank, a fifth Y-axis linear module connected to the water removing tank, a positioning plate slidingly connected to the fifth Y-axis linear module, a fourth connecting bracket arranged in the water removing tank, and a fourth clamping jaw cylinder connected to the fourth connecting bracket, the positioning plate is arranged upwards at a lower end of the fourth clamping jaw cylinder, and a plurality of positioning tooth grooves are arranged on the positioning plate.

[0019] Compared with the prior art, the utility model has the beneficial effects that:

[0020] The application provides a 3DVC automatic water injection and removing production line, which comprises a first station, a second station and a third station arranged in sequence from right to left according to a process flow, the first station comprises a feeding mechanism, a first identification mechanism, a first weighing mechanism, a first material transferring mechanism, a liquid injection mechanism and a first discharging mechanism, the first weighing mechanism is provided with two first weighing mechanisms and is arranged at the left and right ends of the liquid injection mechanism respectively, the second station comprises an XYZ material transferring mechanism, a water cooling mechanism and a vacuum sealing mechanism, and the third station comprises a second material transferring mechanism, a water removing mechanism, a second identification mechanism, a second weighing mechanism and a second discharging mechanism. The first station, the second station and the third station constitute a complete automatic production line, automatic production is realized through cooperation of the mechanisms, the demand for manual labor is greatly reduced, the production efficiency and product quality are greatly improved, the waste rate is reduced, the production cost is reduced, and the economic benefit of the enterprise is improved. Through close cooperation and accurate control among the mechanisms, the equipment can maintain a stable working state in a long time running process, production failure and downtime caused by human factors or unstable equipment are reduced, and the continuity and stability of production are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a perspective view of the production line of the application.

[0022] Figure 2 is a top view of the production line of the application.

[0023] Figure 3 is a structural schematic view of the first station of the application.

[0024] Figure 4 is a structural schematic view of the second station of the application.

[0025] Figure 5 is a structural schematic view of the third station of the application. Figure 3 is an enlarged view of A in the third station of the application.

[0026] Figure 6 is a structural schematic view of the first material transferring mechanism of the application.

[0027] Figure 7 is a partial structural schematic view of the liquid injection mechanism of the application.

[0028] Figure 8 is the structural schematic diagram of the XYZ material transfer mechanism of the case.

[0029] Figure 9 is the structural schematic diagram of the water cooling mechanism of the case.

[0030] Figure 10 is the structural schematic diagram of the vacuum sealing mechanism of the case.

[0031] Figure 11 is the structural schematic diagram of the water removal mechanism of the case. DETAILED DESCRIPTION

[0032] The features of the utility model and other related features are further described in detail through examples below, so as to facilitate the understanding of the technical personnel in the same industry:

[0033] For the convenience of description and understanding, the description related to the positional relationship such as front, back, up, down, left, right, outside and inside, and the description related to X, Y and Z axes in the case are for reference to the orientation shown in the drawings.

[0034] It should be noted that the 3DVC automatic water injection and removal production line of the case also includes racks and protective shells and some other common device mechanisms or components. These are the known technology in the art and are not the focus of protection of the case. Therefore, in order to more intuitively understand and describe in combination with the drawings, the textual description of this part is simplified or omitted, and the drawings are also simplified or omitted.

[0035] The material 200 mentioned in the case is a 3DVC radiator, and the injection pipe 201 is a vertical pipe of the 3DVC radiator. For the convenience of understanding, there are corresponding indications in the drawings of the specification. For the convenience of subsequent description, the following are referred to as material 200 and injection pipe 201.

[0036] As shown in Figures 1 to 11 , the case provides a 3DVC automatic water injection and removal production line, which comprises a first station 10, a second station 20 and a third station 30 arranged in sequence from right to left according to the process flow. The case replaces the traditional segmented production line with a three-station linear layout, shortens the material flow path, and reduces the floor area occupied by the equipment. The first station 10 comprises a feeding mechanism 11, a first identification mechanism 12, a first weighing mechanism 13, a first material transfer mechanism 14, an injection mechanism 15 and a first discharging mechanism 16. The first weighing mechanism 13 is provided with two and is arranged at the left and right ends of the injection mechanism 15 respectively. The second station 20 comprises an XYZ material transfer mechanism 21, a water cooling mechanism 22 and a vacuum sealing mechanism 23. The third station 30 comprises a second material transfer mechanism 31, a water removal mechanism 32, a second identification mechanism 33, a second weighing mechanism 34 and a second discharging mechanism 35.

[0037] In actual production, the material 200 has an identifier such as a groove or a convex point or a two-dimensional code. The material 200 mentioned in the present case contains a two-dimensional code identifier, and each material 200 corresponds to a different two-dimensional code. That is to say, each material 200 has a separate number, and the material is identified by the two-dimensional code. The first identification mechanism 12 can not only accurately identify the material model and direction, but also read the two-dimensional code information. After the process is completed, the second identification mechanism 33 can also be used for identification verification again. This makes each material 200 from the first process of production, and each data in the production process, such as the liquid injection amount, the vacuum extraction time, and the sealing pressure, can be associated with the corresponding two-dimensional code. Through the code scanning traceability system, the detailed production information of the material can be quickly and accurately obtained in subsequent product quality detection, after-sales maintenance and other links, which helps to timely find and solve possible problems in the production process, improve the product quality control level, and enhance the customer's trust in product quality.

[0038] In specific implementation, the artificial accurately places a plurality of materials 200 on the feeding mechanism 11, the feeding mechanism 11 transfers the material 200 to the first identification mechanism 12 to identify the number of the material 200, and after identification, the first weighing mechanism 13 is used for weighing before water injection. After weighing is completed, the first material transfer mechanism 14 is used to transfer the material 200 to the liquid injection mechanism 15 for water injection. After water injection is completed, the first material transfer mechanism 14 is used again to transfer the material 200 to the next first weighing mechanism 13 for weighing after water injection, so as to detect the water injection weight. The material 200 that meets the weight requirement is transferred to the XYZ material transfer mechanism 21 by the first material transfer mechanism 13, and the material 200 that does not meet the weight requirement is transferred to the first discharging mechanism 15, and then the XYZ material transfer mechanism 21 takes the material 200 that meets the weight requirement and transports it to the water cooling mechanism 22. After the material 200 is cooled, the XYZ material transfer mechanism 21 continues to transfer the material 200 cooled by the water cooling mechanism 22 to the vacuum sealing mechanism 23 for vacuum extraction and sealing operation. After the vacuum extraction and sealing operation is completed, the XYZ material transfer mechanism 21 continues to transfer the material 200 to the second material transfer mechanism 31, the second material transfer mechanism 31 takes the material 200 and transports it to the water removal mechanism 32 for water removal operation, and then the second identification mechanism 33 is used to identify the code of the material 200 after water removal is completed. It is detected which material 200 is qualified and passed, and finally the second weighing mechanism 34 is used to detect the liquid injection weight and the water removal weight. The material 200 that meets the weight requirement is transferred to the next mechanism, or is taken down by the artificial, and the material 200 that does not meet the weight requirement is transferred to the second discharging mechanism 35, and then the artificial takes the material. Thus, all processes are completed.

[0039] As described above, the production line of the present case replaces the traditional multiple manual links such as liquid injection, weighing, vacuum extraction, sealing, water removal, etc. with a pipeline composed of three stations to realize unmanned and automatic continuous production, greatly improving production efficiency, reducing quality fluctuations caused by human operation, and improving yield. The double detection of the first weighing mechanism 13 and the second weighing mechanism 34 can remove defective products in real time, and the key process defects are intercepted in advance to avoid invalid processing in the later stage. Through the combined identification of the first identification mechanism 12 and the second identification mechanism 33, the full-process data binding of a single material 200 is realized, the quality problem is located in seconds, and the evidence basis for process optimization is provided. The arrangement of the feeding mechanism 11, the first material transfer mechanism 14, the first discharging mechanism 16, the XYZ material transfer mechanism 21, the second material transfer mechanism 31, the second discharging mechanism 35 and other mechanisms of the present case can make the production line of the present case compatible with materials of different lengths and different types, meet the rapid switching of the production line, and meet the market demand for large quantities and multiple types. The overall process integration of the production line of the present case is compact, saves floor space, replaces the traditional segmented production line with a three-station linear layout, shortens the material flow path, saves processing time, and improves production efficiency.

[0040] It should be noted that in specific implementation, the production line of the present case detects the presence or absence of an object, detects the in-place condition of the object by setting multiple sensing switches, thereby triggering the action or changing the state of each mechanism, so as to realize the cyclic work of each mechanism. The related content here is a known technology in the art, and the setting position and number of each sensing switch are not described one by one. In specific implementation, those skilled in the art can adaptively set the corresponding sensing switch to realize the linkage between each mechanism according to the common sense in the art and the various mechanisms of the present case.

[0041] As shown in Figures 1-4 The first station 10 further includes a first material temporary storage mechanism 17 for material connection between the first station 10 and the second station 20. The second station 20 further includes a second material temporary storage mechanism 24 for material connection between the second station 20 and the third station 30. The third station 30 further includes a third material temporary storage mechanism 36. A material temporary storage table 18 is arranged between the first identification mechanism 12 and the feeding mechanism 11, and a material temporary storage table 18 is also arranged between the two first weighing mechanisms 13. The material temporary storage table 18 includes a fixed base 181 and a jig 100 connected to the fixed base 181.

[0042] As mentioned above, the present application sets two material temporary storage tables 1818 to facilitate the transition between materials 200, reduce waiting time and improve production efficiency. In specific implementation, the materials 200 meeting the weight requirement are transferred to the first material temporary storage mechanism 17 by the first material transfer mechanism 14 for connection with the XYZ material transfer mechanism 21. The materials 200 after vacuum sealing by the vacuum sealing mechanism 23 are transferred to the second material temporary storage mechanism 24 by the XYZ material transfer mechanism 21 for connection with the second material transfer mechanism 31. The third material temporary storage mechanism 36 is used to temporarily store the materials after processing and passing the quality inspection, so as to be clamped by the next process or manually discharged. The above-mentioned material temporary storage mechanism and material temporary storage table 18 optimize the flow process of the materials 200 between the stations and processes, reduce the waiting time of the materials 200, and make the links of the production line more closely cooperate, thereby significantly improving the overall production efficiency. The effective connection between the stations is realized by setting the material temporary storage mechanism, which avoids the influence of the temporary stop of a certain station on the operation of the whole production line, and enhances the stability and reliability of the production line. The reasonable layout of the material temporary storage table 18 and the material temporary storage mechanism makes the materials have a clear storage position and flow path during the production process, improves the orderliness of the production, and is convenient for management and monitoring. In specific implementation, the two first weighing mechanisms 13 are pre-liquid injection weighing mechanisms and post-liquid injection weighing mechanisms, respectively, which are used to weigh the materials 200 before and after liquid injection, so as to improve the accuracy of the liquid injection weight control and reduce the defective rate.

[0043] As shown in FIG. 1, the first material temporary storage mechanism 17 includes a first Z-axis linear module 171, a jig 100 connected to the first Z-axis linear module 171 through a sliding bracket 172, a first rotary air cylinder 173 connected to the jig 100, and a first pressing plate 174 connected to the first rotary air cylinder 173. Figures 1-5 As shown in FIG. 1, the first material temporary storage mechanism 17 includes a first Z-axis linear module 171, a jig 100 connected to the first Z-axis linear module 171 through a sliding bracket 172, a first rotary air cylinder 173 connected to the jig 100, and a first pressing plate 174 connected to the first rotary air cylinder 173.

[0044] In implementation, the first Z-axis linear module 171 is used to realize the reciprocating movement on the Z-axis, so that the jig 100 can pick up the material 200 conveyed by the first material transfer mechanism 14. The first rotary air cylinder 173 is used to drive the first pressing plate 174 to rotate and press the material 200 conveyed to the jig 100, so as to ensure the stability of the material 200 transportation. The rotary air cylinder 175 is used to drive the jig 100 to rotate relative to the sliding support 172, so as to facilitate the picking up and storage of the material 200. The turning air cylinder 176 is used to drive the jig 100 to change the direction relative to the sliding support 176, that is, to rotate the material 200 from the forward state to the backward state, so as to facilitate the material picking and conveying of the front and rear processes. The first material temporary storage mechanism 17 cooperates with various mechanisms to quickly and effectively connect the first station 10 and the second station 20, so as to realize the accurate and rapid material transfer between the first station 10 and the second station 20.

[0045] The first weighing mechanism 13 includes a lifting type weighing table 131, a jig 100 arranged on the lifting type weighing table 131, a first jacking air cylinder 132 connected to the lower end of the lifting type weighing table 131, and a second jacking air cylinder 133 connected to the right end of the jig 100. In implementation, the lifting type weighing table 131 can adopt a common structure design in the art, which generally includes a support, a guide rail, and a weight sensor. The first jacking air cylinder 132 is used to jack up the lifting type weighing table 131 to facilitate the picking up and weighing of the material. The second jacking air cylinder 133 is used to jack out the material 200 from the jig 100 to facilitate the next XYZ material transfer mechanism 21 to pick up the material.

[0046] As shown in Figures 1-3 The feeding mechanism 11 includes a feeding table 111, a second Z-axis linear module 112, a first telescopic air cylinder 113 slidably connected to the second Z-axis linear module 112, and a first clamping jaw air cylinder 114 connected to the lower end of the first telescopic air cylinder 113. The first identification mechanism 12 includes a first fixed support 121, a second telescopic air cylinder 122 slidably connected to the first fixed support 121, and a camera 123 mounted on the second telescopic air cylinder 122. The second telescopic air cylinder 122 is arranged to facilitate the adjustment of the longitudinal height of the camera 123 to adapt to different models of the material 200. In this case, the camera is preferably an industrial code reader, which facilitates the identification of the two-dimensional code on the material 200.

[0047] In specific implementation, the artificial places the material to be processed 200 on the feeding table 111, the first telescopic cylinder 113 drives the first clamping cylinder 114 to descend, the first clamping cylinder 114 clamps the material, the first telescopic cylinder 113 drives the first clamping cylinder 114 and the material to ascend, the second Z-axis linear module 112 reciprocates in the Z-axis direction, continuously clamping and conveying the material 200 on the feeding table 111 to the first identification mechanism 12, the first identification mechanism 12 is started, the second telescopic cylinder 122 drives the camera 123 to adjust the identification position, and the material 200 on the first clamping cylinder 114 is identified, after the identification is completed, the first material transfer mechanism 14 clamps and conveys the material 200 on the first clamping cylinder 114 to the first weighing mechanism 13 behind for weighing before liquid injection. This structure can realize the rapid transfer of the material 200, and can effectively avoid interference with other mechanisms.

[0048] As shown in Figures 1-3 , Figure 5 The first material transfer mechanism 14 includes a first X-axis linear module 141, a first Y-axis linear module 142 slidably connected to the first X-axis linear module 141, a first connecting bracket 143 slidably connected to the first Y-axis linear module 142, an adjustable clamping cylinder 144 mounted on the first connecting bracket 143, and a material overturning device 145 mounted on the first connecting bracket 143. The material overturning device 145 includes a sliding cylinder 1451 mounted on the first connecting bracket 143, a first overturning cylinder 1452 connected to the front end of the sliding cylinder 1451, a second clamping cylinder 1453 connected to the front end of the first overturning cylinder 1452, and a first motor 1454 connected to the second clamping cylinder 1453.

[0049] In specific implementation, the adjustable clamping jaw cylinder 144 is adjustably arranged on the first connecting support 143 through the connection mode of bolts, connecting plates and connecting holes, facilitating manual adjustment of the position in the Z-axis direction to adapt to different models of the material 200. The first motor 1454 is connected to the upper end of the second clamping jaw cylinder 1453 through a belt transmission mode, used to drive the second clamping jaw cylinder 1453 to rotate, so as to conveniently adjust the position of the material, making the position accurate. In the case, the adjustable clamping jaw cylinder 144 is preferably provided with three, respectively synchronously used for the material transfer between the first identification mechanism 12, the first weighing mechanism 13 before liquid injection, the material temporary storage table 18, the first weighing mechanism 13 after liquid injection and the first material temporary storage mechanism 17, realizing the rapid transfer of the material 200 between multiple mechanisms and improving the production efficiency. The material overturning device 145 is used for the material transfer between the first weighing mechanism 13 before liquid injection and the liquid injection mechanism 15, and the material transfer between the material overturning device 145 after liquid injection and the first weighing mechanism 13. The second clamping jaw cylinder 1453 is used for stably clamping the material 200, the sliding cylinder 1451 is used for driving the second clamping jaw cylinder 1453 to move in the Z-axis direction, and the first motor 1454 is used for driving the second clamping jaw cylinder 1453 to rotate, through the cooperative work of each mechanism, so as to accurately align the material 200 with the liquid injection mechanism 15 for liquid injection operation. Through the cooperation of the first Y-axis linear module 142, the first X-axis linear module 141 and the sliding cylinder 1451, the movement of the second clamping jaw cylinder 1453 in the X, Y and Z-axis directions is realized; through the cooperation of the first Y-axis linear module 142, the first X-axis linear module 141 and the adjustable clamping jaw cylinder 144, the movement of the adjustable clamping jaw cylinder 144 in the X, Y and Z-axis directions is realized, so that the movement of the material 200 in the X, Y and Z-axis directions is realized, making the material transfer efficient, accurate, controllable and widely applicable.

[0050] Specifically, as shown in Figures 1-3 , Figure 7 , the liquid injection mechanism 15 includes a first fixed plate 151, a second X-axis linear module 152 mounted on the lower end of the first fixed plate 151, a second fixed plate 153 slidingly connected to the second X-axis linear module 152, a second Y-axis linear module 154 slidingly connected to the second fixed plate 153, a liquid injection needle 155 slidingly connected to the upper end of the second Y-axis linear module 154, a third clamping jaw cylinder 156 connected to the lower end of the second Y-axis linear module 154, a water pump 157 connected to the liquid injection needle 155 and a liquid storage tank 158 connected to the water pump 157.

[0051] In specific implementation, after the first material transfer mechanism 14 delivers the material to the liquid injection mechanism 15, the material overturning device 145 of the first material transfer mechanism 14 clamps and overturns the material 200, so that the head of the material 200 is upward, then the liquid injection needle 155 is lowered along the second Y-axis linear module 154, the material overturning device 145 is raised for cooperation, the third clamping jaw cylinder 156 clamps and stabilizes the liquid injection pipe 201, through the sliding cooperation of various mechanisms, the liquid injection needle 155 accurately finds and inserts into the liquid injection pipe 201 on the material 200, and the liquid injection operation is completed. Through the cooperation of various mechanisms, stable and rapid high-efficiency liquid injection operation of the material 200 is realized. Through the cooperation of the second X-axis linear module 152, the second fixed plate 153 slidingly connected to the second X-axis linear module 152, the second Y-axis linear module 154 slidingly connected to the second fixed plate 153, and the liquid injection needle 155 slidingly connected to the upper end of the second Y-axis linear module 154, the positioning accuracy of the material 200 is improved, the movement of the material 200 in the X, Y and Z axial directions is realized, the material transfer is efficient, accurate, controllable and adjustable, and can be applied to different types of materials 200.

[0052] As shown in Figure 1 , Figure 2 , Figure 8 The XYZ material transfer mechanism 21 includes a third X-axis linear module 211, a second connecting bracket 212 slidingly connected to the third X-axis linear module 211, a third Y-axis linear module 213 slidingly connected to the second connecting bracket 212, a Z-axis sliding seat 214 connected to the lower end of the third Y-axis linear module 213, a fourth clamping jaw cylinder 215 slidingly connected to the Z-axis sliding seat 214, and a second motor 216 for driving the fourth clamping jaw cylinder 215 to slide on the Z-axis sliding seat 214. The third X-axis linear module 211 further includes a control box 217.

[0053] In specific implementation, the control box 217 is used for overall control of the entire XYZ material transfer mechanism 21. The third X-axis linear module 211 changes the position of the material 200 in the X-axis direction by driving the second connecting bracket 212 to slide in the X-axis. The third Y-axis linear module 213 changes the position of the material 200 in the Y-axis direction by driving the second connecting bracket 212 to slide in the Y-axis. The Z-axis sliding seat 214 changes the position of the material 200 in the Z-axis direction by sliding relative to the third Y-axis linear module 213. Finally, through the cooperation of the overall mechanism of the XYZ material transfer mechanism 21, the position of the fourth clamping jaw cylinder 215 in the XYZ axis is changed, realizing the movement of the material 200 in the X, Y, and Z-axis directions, so that the material transfer is efficient, accurate, controllable, adjustable, and applicable to different types of materials 200. Through the operation of the XYZ material transfer mechanism 21, the material 200 is transferred from the first material temporary storage mechanism 17 or the first material transfer mechanism 14 to the water cooling mechanism 22. After the water cooling mechanism 22 is added, the material 200 is transported to the vacuum sealing mechanism 23. After the vacuum sealing mechanism 23 is extracted and sealed, the XYZ material transfer mechanism 21 takes out the processed material 200 from the vacuum sealing mechanism 23 and transports it to the second material temporary storage mechanism 24 or the water removal mechanism 32. The XYZ material transfer mechanism 21 of the case improves the accuracy of material 200 positioning through the cooperation of each mechanism, and has strong adjustability and is applicable to different types of materials 200.

[0054] As shown in Figure 1 , Figure 2 , Figure 9 , the water cooling mechanism 22 includes a fourth Y-axis linear module 221, a third connecting bracket 222 slidingly connected to the fourth Y-axis linear module 221, a water cooling box 223 slidingly connected to the fourth Y-axis linear module 221, a jig 100 connected to the front end of the third connecting bracket 222, a second rotary cylinder 224 connected to the third connecting bracket 222, and a third lifting cylinder 225 connected to the lower end of the third connecting bracket 222. The second rotary cylinder 224 is connected with a second pressing plate 226, and the inner wall of the water cooling box 223 is provided with a plurality of water cooling pipes 2231.

[0055] To ensure the stability of the material 200 placed on the fixture 100, preferably two second rotary cylinders 224 and second pressing plates 226 are provided. The water-cooled box 223 slides along the fourth Y-axis linear module 221 under the drive of the motor of the fourth Y-axis linear module 221, and the third connecting bracket 222 slides along the fourth Y-axis linear module 221 under the drive of the third lifting cylinder 225. Normally, the water-cooled box 223 can also be fixed, and when needed, the height of the water-cooled box 223 relative to the fourth Y-axis linear module 221 is adjusted by the motor of the fourth Y-axis linear module 223 to adapt to different models of materials 200 or different production needs. The sliding connection of the water-cooled box 223 and the fourth Y-axis linear module 221 cooperates with the third lifting cylinder 225 to drive the double-sliding structure of the material 200, which speeds up the water-cooling efficiency. The water-cooled pipe 2231 in the water-cooled box 223 helps the liquid in the water-cooled box 223 to cool down quickly, keeps the temperature within a certain range, and improves the water-cooling efficiency.

[0056] In specific implementation, the XYZ material transfer mechanism 21 clamps and places the material to be processed on the fixture 100 at the front end of the third connecting bracket 222, the second rotary cylinder 224 drives the second pressing plate 226 to rotate to press and position the material 200 on the fixture 100, and then the third connecting bracket 222 drives the fixture 100 and the material 200 to descend into the water-cooled box 223 for water-cooling operation under the drive of the third lifting cylinder 225. After detecting that the cooling temperature meets the requirements, the third lifting cylinder 225 resets to drive the third connecting bracket 222 to drive the fixture 100 and the material 200 to ascend to the vacuum sealing mechanism 23 for vacuumizing and sealing operation.

[0057] As shown in Figure 1 、 Figure 2 、 Figure 10 The vacuum sealing mechanism 23 includes a vacuumizing device 231 and a sealing device 232 connected with the vacuumizing device 231. The vacuumizing device 231 includes a vacuum pump 2311, a vacuumizing head 2313 connected with the vacuum pump 2311 through a pipeline 2312, a clamping cylinder 2314 connected at the lower end of the vacuumizing head 2313, a first sealing block 2315 provided at the lower end of the clamping cylinder 2314, and a second sealing block 2316 provided at the lower end of the first sealing block 2315. The sealing device 232 includes a positioning mold 2321, a hydraulic cylinder 2322 provided at the front end of the positioning mold 2321, and an oil way plate 2323 connected with the hydraulic cylinder 2322. The rear end of the hydraulic cylinder 2322 is connected with a sealing drill bit 2324, and the sealing device 232 is connected at the lower end of the second sealing block 2316.

[0058] The hydraulic cylinder 2322 is connected with the sealing drill bit 2324, that is, the end of the hydraulic cylinder 2322 connected with the sealing drill bit 2324 towards the positioning mold 2321. It should be noted that, for the convenience of description in combination with the drawings, Figure 10 The vacuum device 231 also includes the vacuum valve, vacuum gauge, vacuum adjusting device and other associated accessories of the conventional vacuum extraction equipment in the specific implementation, which is a known technology in the art and is not shown in the figure.

[0059] Specifically, after the material 200 is processed by the water cooling mechanism 22, it is conveyed upward to the vacuum sealing mechanism 23 and extends upward into the vacuum sealing mechanism 23. The clamping cylinder 2314 clamps the water injection pipe 201 of the material 200. In the specific implementation, a cavity is provided between the first sealing block 2315 and the second sealing block 2316 for the vacuum head 2313 and the material 200 to pass through. By cooperation of the first sealing block 2315 and the second sealing block 2316, a closed space is formed. In actual operation, a sealing gasket can also be added between the two to ensure good vacuum sealing effect. Then the air in the material 200 is extracted by the vacuum head 2313. After detecting that the air in the material 200 is extracted, the oil way plate 2323 starts to drive the hydraulic cylinder 2322 to act, and the hydraulic cylinder 2322 drives the sealing drill bit 2324 to move towards the positioning mold 2321, so as to press the water injection pipe 201 to deform and complete the sealing of the material 200. Then the hydraulic cylinder 2322 drives the sealing drill bit 2324 to reset. After the water cooling mechanism 22 drives the material 200 to descend to a certain position, the XYZ material transfer mechanism 21 moves the sealed material 200 out of the vacuum sealing mechanism 23.

[0060] In the specific implementation, because the vacuum sealing time is long, in order to maximize the production efficiency of the whole production line, the production time of each process is combined to maximize the production efficiency. Preferably, two groups are symmetrically arranged before and after the second station 20 in the case, and eighteen groups are symmetrically arranged before and after the vacuum sealing mechanism 23. Correspondingly, eighteen groups of the water cooling mechanism 22 are symmetrically arranged before and after, and two groups of the XYZ material transfer mechanism 21 are symmetrically arranged before and after. Of course, the above-mentioned number is only the preferred embodiment in the case, and the user can set the corresponding number according to the actual production demand, and the number is not limited.

[0061] As Figure 1 , Figure 2 , Figure 11As shown, the water removal mechanism 32 comprises a water removal tank 321, a blowing head 322 arranged on the inner wall surface of the upper end of the water removal tank 321, a fifth Y-axis linear module 323 connected to the water removal tank 321, a positioning plate 324 slidingly connected to the fifth Y-axis linear module 323, a fourth connecting bracket 325 arranged in the water removal tank 321, and a fourth clamping jaw cylinder 326 connected to the fourth connecting bracket 325. The positioning plate 324 is arranged upwardly at the lower end of the fourth clamping jaw cylinder 326, and a plurality of positioning tooth grooves 3241 are arranged on the positioning plate 324.

[0062] In the present case, preferably, the fifth Y-axis linear module 323 is a belt or chain driven linear module, which has the effects of long stroke, light load, high speed movement and low cost, and is more suitable for application in the water blowing mechanism 32 of the present case. The positioning plate 324 and the plurality of positioning tooth grooves 3241 arranged on the positioning plate 324 cooperate with the fourth clamping jaw cylinder 326 to stably press the material 200 into the positioning tooth grooves 3241 of the positioning plate 324, thereby ensuring the stability of the material 200 during the removal of water and preventing the material 200 from shaking or accidentally falling off.

[0063] In specific implementation, the positioning plate 324 is driven upward by the fifth Y-axis linear module 323 to press and cooperate with the fourth clamping jaw cylinder 326 to press the material 200, thereby starting the water blowing of the blowing head 322. In order to more stably press the material 200 and prevent it from shaking or falling off during blowing, the fourth clamping jaw cylinder 326 is connected to two left and right clamping jaws. The blowing head 322 can be arranged in a plurality of numbers, and the user can set different numbers of blowing heads 322 according to the required production efficiency and the overall equipment. In the present case, preferably, the blowing head 322 is arranged in four numbers. After the blowing is completed, the material 200 is transferred to the second weighing mechanism 34 by the second material transfer mechanism 31 for weighing, and after the weighing is qualified, the material is discharged, thereby completing the processing of the entire production line.

[0064] It should be noted that in the present case, there are some mechanisms that are not mentioned in the specific implementation, and their structures and principles are basically the same as those of the corresponding mechanisms mentioned in the foregoing embodiments, but they are installed in different processes. As for these mechanisms which are not described in the present case, those skilled in the art can refer to the description of the corresponding mechanisms mentioned in the foregoing embodiments, and those skilled in the art can design the production line of the present case accordingly, and therefore, no further description is given here. The mechanisms mentioned above which can be designed specifically are that the first discharging mechanism 16 can be arranged in the same manner as the feeding mechanism 11, the second material transfer mechanism 31 can be arranged in the same manner as the first material transfer mechanism 14, the second identification mechanism 33 can be arranged in the same manner as the first identification mechanism 12, the second weighing mechanism 34 can be arranged in the same manner as the first weighing mechanism 13, and the second discharging mechanism 35 can also be arranged in the same manner as the feeding mechanism 11.

[0065] It needs to be explained that the linear module is a known technology in the art, and the currently widely used linear module can be divided into three types, which are synchronous belt type, ball screw type and linear motor type, and here is not too much repetition. The linear module mentioned in the case is preferably set as a linear motor type linear module without special description. This kind of linear module has simple structure, high acceleration, fast response, high precision and is convenient to realize long stroke movement.

[0066] As above, the protection of the present case is a 3DVC automatic water injection production line, and all technical solutions similar or similar to the present case should be shown to fall within the protection scope of the present case.

Claims

1. A 3DVC automatic water injection and removal production line, characterized in that: The application relates to a material processing device, which comprises a first station (10), a second station (20) and a third station (30) arranged in sequence from right to left according to a process flow, the first station (10) comprises a feeding mechanism (11), a first identification mechanism (12), a first weighing mechanism (13), a first material transfer mechanism (14), a liquid injection mechanism (15) and a first discharging mechanism (16), the first weighing mechanism (13) is provided with two first weighing mechanisms (13) and is arranged at the left and right ends of the liquid injection mechanism (15) respectively; the second station (20) comprises an XYZ material transfer mechanism (21), a water cooling mechanism (22) and a vacuum sealing mechanism (23); the third station (30) comprises a second material transfer mechanism (31), a water removal mechanism (32), a second identification mechanism (33), a second weighing mechanism (34) and a second discharging mechanism (35).

2. The 3DVC automatic water injection and production line according to claim 1, characterized in that: The first station (10) further comprises a first material temporary storage mechanism (17), the first material temporary storage mechanism (17) is used for material connection between the first station (10) and the second station (20); the second station (20) further comprises a second material temporary storage mechanism (24), the second material temporary storage mechanism (24) is used for material connection between the second station (20) and the third station (30); the third station (30) further comprises a third material temporary storage mechanism (36); a material temporary storage table (18) is arranged between the first identification mechanism (12) and the feeding mechanism (11), and a material temporary storage table (18) is also arranged between the two first weighing mechanisms (13), the material temporary storage table (18) comprises a fixed base (181) and a jig (100) connected to the fixed base (181).

3. The 3DVC automatic water injection and production line according to claim 2, characterized in that: The first material temporary storage mechanism (17) comprises a first Z-axis linear module (171), a jig (100) slidably connected to the first Z-axis linear module (171) through a sliding support (172), a first rotary air cylinder (173) connected to the jig (100) and a first pressing plate (174) connected to the first rotary air cylinder (173), the jig (100) is rotationally connected to the sliding support (172), a rotary air cylinder (175) for driving the jig (100) to rotate is arranged on the sliding support (172), and a turning air cylinder (176) is connected to the lower end of the sliding support (172); the first weighing mechanism (13) comprises a lifting type weighing table (131), a jig (100) arranged on the lifting type weighing table (131), a first jacking air cylinder (132) connected to the lower end of the lifting type weighing table (131) and a second jacking air cylinder (133) connected to the right end of the jig (100).

4. The 3DVC automatic water injection and production line according to claim 1, characterized in that: The feeding mechanism (11) comprises a feeding table (111), a second Z-axis linear module (112), a first telescopic cylinder (113) slidingly connected to the second Z-axis linear module (112), and a first clamping cylinder (114) connected to the lower end of the first telescopic cylinder (113); the first identification mechanism (12) comprises a first fixed support (121), a second telescopic cylinder (122) slidingly connected to the first fixed support (121), and a camera (123) mounted on the second telescopic cylinder (122).

5. The 3DVC automatic water injection and production line according to claim 1, characterized in that: The first material transfer mechanism (14) comprises a first X-axis linear module (141), a first Y-axis linear module (142) slidingly connected to the first X-axis linear module (141), a first connecting support (143) slidingly connected to the first Y-axis linear module (142), an adjustable clamping cylinder (144) mounted on the first connecting support (143), and a material overturning device (145) mounted on the first connecting support (143), wherein the material overturning device (145) comprises a sliding cylinder (1451) mounted on the first connecting support (143), a first overturning cylinder (1452) connected to the front end of the sliding cylinder (1451), a second clamping cylinder (1453) connected to the front end of the first overturning cylinder (1452), and a first motor (1454) connected to the second clamping cylinder (1453).

6. The 3DVC automatic water injection and production line according to claim 1, characterized in that: The liquid injection mechanism (15) comprises a first fixed plate (151), a second X-axis linear module (152) mounted on the lower end of the first fixed plate (151), a second fixed plate (153) slidingly connected to the second X-axis linear module (152), a second Y-axis linear module (154) slidingly connected to the second fixed plate (153), a liquid injection needle (155) slidingly connected to the upper end of the second Y-axis linear module (154), a third clamping cylinder (156) connected to the lower end of the second Y-axis linear module (154), a water pump (157) connected to the liquid injection needle (155), and a liquid storage tank (158) connected to the water pump (157).

7. The 3DVC automatic water injection and production line according to claim 1, characterized in that: The XYZ material transfer mechanism (21) comprises a third X-axis linear module (211), a second connecting support (212) slidingly connected to the third X-axis linear module (211), a third Y-axis linear module (213) slidingly connected to the second connecting support (212), a Z-axis sliding seat (214) connected to the lower end of the third Y-axis linear module (213), a fourth clamping cylinder (215) slidingly connected to the Z-axis sliding seat (214), and a second motor (216) for driving the fourth clamping cylinder (215) to slide on the Z-axis sliding seat (214), and the third X-axis linear module (211) further comprises a control box (217).

8. The 3DVC automatic water injection and production line according to claim 1, characterized in that: The water cooling mechanism (22) comprises a fourth Y-axis linear module (221), a third connecting support (222) slidably connected to the fourth Y-axis linear module (221), a water cooling box (223) slidably connected to the fourth Y-axis linear module (221), a jig (100) connected to the front end of the third connecting support (222), a second rotary air cylinder (224) connected to the third connecting support (222), and a third jacking air cylinder (225) connected to the lower end of the third connecting support (222), the second rotary air cylinder (224) is connected with a second pressing plate (226), and the inner wall surface of the water cooling box (223) is provided with a plurality of water cooling pipes (2231).

9. The 3DVC automatic water injection and production line according to claim 1, characterized in that: The vacuum sealing mechanism (23) comprises a vacuumizing device (231) and a sealing device (232) connected with the vacuumizing device (231), the vacuumizing device (231) comprises a vacuum pump (2311), a vacuumizing head (2313) connected with the vacuum pump (2311) through a pipeline (2312), a clamping air cylinder (2314) connected to the lower end of the vacuumizing head (2313), a first sealing block (2315) arranged at the lower end of the clamping air cylinder (2314), and a second sealing block (2316) arranged at the lower end of the first sealing block (2315), the sealing device (232) comprises a positioning mold (2321), a hydraulic cylinder (2322) arranged at the front end of the positioning mold (2321), and an oil way plate (2323) connected with the hydraulic cylinder (2322), the rear end of the hydraulic cylinder (2322) is connected with a sealing drill bit (2324), and the lower end of the second sealing block (2316) is connected with the sealing device (232).

10. The 3DVC automatic water injection and production line according to claim 1, characterized in that: The water removing mechanism (32) comprises a water removing box (321), a blowing head (322) arranged on the inner wall surface of the upper end of the water removing box (321), a fifth Y-axis linear module (323) connected to the water removing box (321), a positioning plate (324) slidably connected to the fifth Y-axis linear module (323), a fourth connecting support (325) arranged in the water removing box (321), and a fourth clamping jaw air cylinder (326) connected to the fourth connecting support (325), the positioning plate (324) is arranged upwards at the lower end of the fourth clamping jaw air cylinder (326), and a plurality of positioning tooth grooves (3241) are arranged on the positioning plate (324).

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