Adjustable carding machine discharging device
By introducing a motor-driven worm gear and bidirectional screw mechanism into the carding machine feeding device, the position and spacing of the limit plate can be adjusted, solving the problem that the existing device cannot adjust the discharge width, improving production adaptability and feeding effect, and meeting the needs of diversified products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-10
AI Technical Summary
The existing carding machine feeding device can only adjust the output thickness, but cannot adjust the output width, making it difficult to meet the needs of different width product specifications, affecting production diversity and market competitiveness.
A feeding device was designed, comprising a support frame, a conveyor belt, a carding machine feeding box, a guiding component, a limiting plate, an adjusting component, and a motor. The motor drives a worm gear and a bidirectional screw mechanism to adjust the position and spacing of the limiting plate, ensuring flexible adjustment of the output thickness and width, and the guiding component achieves stable feeding.
It enables rapid and efficient adjustment of output thickness and width, improves production adaptability and feeding effect, meets diversified product needs, and enhances production efficiency and competitiveness.
Smart Images

Figure CN224106000U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile equipment technical field especially relates to a adjustable cotton carding machine unloading device. BACKGROUND
[0002] In the textile production process, as the key equipment, the performance of the unloading device of the cotton carding machine has a crucial influence on product quality and production efficiency. Through the search, the existing authorized announcement no. CN 220485921 U puts forward "a kind of cotton carding machine's unloading device", it is through the transmission mechanism work and the cotton material in the cotton carding machine unloading box is conveyed to the conveying belt of material conveying table through discharge passage, cotton material is unloaded and handled, the position of limiting plate can be conveniently adjusted by adjusting assembly, so as to facilitate the change of the spacing between limiting plate and transmission mechanism, the discharge thickness of cotton material is adjusted, and the flexible adjusting of telescopic plate piece is adapted to limiting plate, the function of guiding material is played to face fabric, so that the effect of cotton material regulation unloading is better.
[0003] Through research, it is found that the above-mentioned existing patent still has some deficiencies, first, it can only realize the adjustment of discharge thickness, cannot realize the adjustment of discharge width, which makes it difficult for enterprises to make rapid adjustment when facing different width product specification requirements, seriously restricts the diversity of production, cannot meet the market demand for diversified products, reduces the competitiveness of enterprises in the market.
[0004] Therefore, the utility model provides a adjustable cotton carding machine unloading device to solve the above problems.
[0005] The information disclosed in this BACKGROUND section is only intended to increase an understanding of the general background of the present utility model and is not intended to be a recognition or a suggestion that this information forms a prior art that is already known in the art. UTILITY MODEL CONTENT
[0006] The utility model aims at providing a adjustable cotton carding machine unloading device, has simple and convenient operation, it is convenient to the thickness and width of quick and efficient regulation of unloading according to the need, has the effect of stable structure, convenient adjustment and good unloading effect.
[0007] The above technical purpose of the utility model is realized through the following technical scheme: a adjustable cotton carding machine unloading device, including support frame, conveying belt, cotton carding machine unloading box, guide component, limiting plate one, adjusting assembly one, two limiting plate two, two mounting bracket and adjusting assembly two;
[0008] The conveying belt is arranged on the support frame, and the cotton carding machine discharge box is fixedly installed on the support frame and matched with the conveying belt, two installation openings are formed in the cotton carding machine discharge box, the material guiding assembly is arranged in the two installation openings, a plurality of guide rods are fixedly installed on one side of the limiting plate one, the guide rods are slidably installed on the inner wall of one side of the cotton carding machine discharge box, two installation frames are fixedly installed on the sides, away from each other, of the two limiting plates two and are slidably connected with the cotton carding machine discharge box, and the adjusting assembly one and the adjusting assembly two are arranged on the two sides of the cotton carding machine discharge box and are connected with the limiting plate one and the two installation frames respectively.
[0009] Further, the adjusting assembly one comprises a motor one, a worm, a worm wheel, a screw rod and a screw sleeve, the screw sleeve is fixedly installed on the limiting plate one, the screw rod is threadedly installed in the screw sleeve, the worm wheel is fixedly sleeved on the screw rod, the motor one is arranged on one side of the cotton carding machine discharge box, and the output shaft of the motor one is axially fixedly connected with the worm.
[0010] According to the above technical scheme, the position of the limiting plate one can be adjusted as required, so that the thickness of the discharged material can be conveniently adjusted.
[0011] Further, the cotton carding machine discharge box is fixedly installed with a mounting seat on one side, and the motor one is fixedly installed on the bottom side of the mounting seat.
[0012] According to the above technical scheme, the motor one can be stably supported.
[0013] Further, the bottom side of the mounting seat is fixedly installed with a supporting plate, and the screw rod is rotatably installed on the supporting plate.
[0014] According to the above technical scheme, the screw rod can be stably supported, so that the stability of the limiting plate one can be ensured.
[0015] Further, the cotton carding machine discharge box is fixedly installed with a U-shaped plate on the side, away from the mounting seat, of the cotton carding machine discharge box, the U-shaped plate is rotatably installed with a bidirectional screw rod, the bidirectional screw rod is threadedly connected with the two installation frames, the front side of the U-shaped plate is fixedly installed with a motor two, and the output shaft of the motor two is axially fixedly connected with the bidirectional screw rod.
[0016] According to the above technical scheme, the distance between the two limiting plates two can be adjusted as required, so that the width of the discharged material can be adjusted.
[0017] A further feature of this invention is that the material guiding assembly includes two rotating shafts, a material guiding belt, two conveying rollers, and a conveying motor. Rotating shafts are rotatably installed in both mounting ports, and conveying rollers are fixedly sleeved on both rotating shafts. The same material guiding belt is drivenly connected to the two conveying rollers. A conveying motor is fixedly installed on the front side of the carding machine feed box, and the output shaft of the conveying motor is axially fixedly connected to one of the rotating shafts.
[0018] By adopting the above technical solution, the cotton material in the carding machine feed box can be conveyed downwards to the conveyor belt, thereby ensuring smooth material feeding from the carding machine feed box.
[0019] A further feature of this invention is that each of the two limiting plates has a groove on the side near the guide belt that matches the movement trajectory of the guide belt.
[0020] By adopting the above technical solution, motion interference between the limiting plate 2 and the guide belt can be avoided.
[0021] A further feature of this invention is that the front and rear sides of the first limiting plate and the side of the second limiting plate near the first limiting plate are provided with strip grooves, and the strip grooves on the first limiting plate and the strip grooves on the second limiting plate are arranged alternately.
[0022] By adopting the above technical solution, motion interference between limit plate one and limit plate two can be avoided.
[0023] A further feature of this invention is that a guide plate 2 is hinged to the top side of the limiting plate 1, and a guide plate 1 is hinged to the inner wall of one side of the carding machine feed box. A U-shaped groove is provided on the guide plate 1, and the guide plate 2 is slidably installed in the U-shaped groove.
[0024] By adopting the above technical solution, a stable material guiding effect can be achieved in conjunction with the limiting plate 1, and it will not be affected by the position adjustment of the limiting plate 1.
[0025] A further feature of this invention is that the second motor is a servo motor.
[0026] By adopting the above technical solution, the adjustment accuracy of the two limit plates can be guaranteed while avoiding displacement caused by equipment vibration or other factors after adjustment.
[0027] The beneficial effects of this utility model are:
[0028] The position of the limiting plate one can be adjusted according to needs through the adjusting assembly one, so that the thickness of the discharging can be adjusted, different production requirements are met, meanwhile, the spacing between the two limiting plates two can be adjusted according to needs through the adjusting assembly two, so that the width of the discharging can be adjusted, the practicability of the device is further improved, the cotton material in the cotton material discharging box of the carding machine can be conveyed downwards to the conveying belt through the material guiding assembly, automatic discharging is realized, the working efficiency is improved, the guiding effect of the material is stable through the limiting plate one and the limiting plate two, meanwhile, the limiting plate one is not affected by the position adjustment, the stability of the discharging is guaranteed, and the movement interference phenomenon of the limiting plate one and the limiting plate two during the adjustment can be avoided through the plurality of strip-shaped grooves on the limiting plate one and the limiting plate two. BRIEF DESCRIPTION OF DRAWINGS
[0029] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0030] Figure 1 A three-dimensional structure schematic diagram of the adjustable carding machine discharging device is provided.
[0031] Figure 2 A partial sectional structure schematic diagram is provided. Figure 1
[0032] Figure 3 A structure schematic diagram of the mounting seat, the supporting plate, the adjusting assembly one, the limiting plate one, the guide rod, the guide plate one, the guide plate two and the strip-shaped groove is provided.
[0033] Figure 4 A structure schematic diagram of the limiting plate two, the mounting frame and the adjusting assembly two is provided.
[0034] Figure 5 A structure schematic diagram of the material guiding assembly is provided.
[0035] Figure 6 A structure schematic diagram of the guide plate one and the guide plate two is provided.
[0036] Figure 7 A structure schematic diagram of the carding machine discharging box and the mounting port is provided.
[0037] In the figure, 1, support frame; 11, conveying belt; 2, cotton carding machine discharge box; 3, material guide belt; 31, rotating shaft; 32, conveying roller; 33, conveying motor; 4, limit plate one; 401, guide rod; 41, motor one; 411, mounting seat; 42, worm; 43, screw sleeve; 44, screw; 45, worm gear; 46, guide plate one; 461, guide plate two; 5, limit plate two; 51, mounting frame; 52, U-shaped plate; 53, bidirectional screw rod; 54, motor two. DETAILED DESCRIPTION
[0038] The technical solutions of the present application will be described clearly and completely below in combination with specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0039] REFERENCE Figures 1-7 An adjustable cotton carding machine discharging device, comprising a support frame 1, a conveying belt 11, a cotton carding machine discharge box 2, a limit plate one 4, two limit plate twos 5 and two mounting frames 51, the conveying belt 11 is arranged on the support frame 1, the cotton carding machine discharge box 2 is fixedly installed on the support frame 1 and is matched with the conveying belt 11, two mounting openings are formed in the cotton carding machine discharge box 2, rotating shafts 31 are rotatably installed in the two mounting openings, conveying rollers 32 are fixedly sleeved on the two rotating shafts 31, the same material guide belt 3 is drivingly connected on the two conveying rollers 32, a conveying motor 33 is fixedly installed on the front side of the cotton carding machine discharge box 2, the output shaft of the conveying motor 33 is axially fixedly connected with one of the rotating shafts 31, and the cotton material in the cotton carding machine discharge box 2 can be conveyed downward to the conveying belt 11;
[0040] A plurality of guide rods 401 are fixedly installed on one side of the limiting plate one 4, and the plurality of guide rods 401 are all slidingly installed on the inner wall of one side of the cotton carding machine discharge box 2. Two mounting frames 51 are respectively fixedly installed on the sides away from each other of the two limiting plate twos 5 and are slidingly connected with the cotton carding machine discharge box 2. A threaded sleeve 43 is fixedly installed on the limiting plate one 4. A screw rod 44 is screwedly installed in the threaded sleeve 43. A worm wheel 45 is fixedly sleeved on the screw rod 44. A motor one 41 is arranged on one side of the cotton carding machine discharge box 2. A worm gear 42 is axially fixedly connected to the output shaft of the motor one 41. The worm gear 42 is engaged with the worm wheel 45. The position of the limiting plate one 4 can be adjusted as required, so that the thickness of the discharge can be conveniently adjusted. A U-shaped plate 52 is fixedly installed on the side of the cotton carding machine discharge box 2 away from the mounting seat 411. A bidirectional screw rod 53 is rotatably installed on the U-shaped plate 52. The bidirectional screw rod 53 is screwedly connected with the two mounting frames 51. A motor two 54 is fixedly installed on the front side of the U-shaped plate 52. The output shaft of the motor two 54 is axially fixedly connected with the bidirectional screw rod 53. The distance between the two limiting plate twos 5 can be adjusted as required, so that the width of the discharge can be adjusted.
[0041] Specifically, in order to provide stable support for the motor one 41 and the screw rod 44, thereby achieving the effect of ensuring the stability of the limiting plate one 4 adjustment, a mounting seat 411 is fixedly installed on one side of the cotton carding machine discharge box 2. The motor one 41 is fixedly installed on the bottom side of the mounting seat 411. A support plate is fixedly installed on the bottom side of the mounting seat 411. The screw rod 44 is rotatably installed on the support plate.
[0042] Specifically, in order to avoid movement interference between the limiting plate two 5 and the guide belt 3, and to avoid movement interference between the limiting plate one 4 and the limiting plate two 5, the side of the two limiting plate twos 5 close to the guide belt 3 is provided with a groove matched with the movement track of the guide belt 3. The front and rear sides of the limiting plate one 4 and the side of the limiting plate two 5 close to the limiting plate one 4 are all provided with a strip-shaped groove. The strip-shaped grooves on the limiting plate one 4 and the limiting plate two 5 are arranged in a staggered manner.
[0043] Specifically, in order to realize stable guide effect in cooperation with the limiting plate one 4, and not to be affected by the position adjustment of the limiting plate one 4, a guide plate two 461 is hingedly installed on the top side of the limiting plate one 4. A guide plate one 46 is hingedly installed on the inner wall of one side of the cotton carding machine discharge box 2. A U-shaped groove is formed in the guide plate one 46. The guide plate two 461 is slidingly installed in the U-shaped groove.
[0044] Specifically, in order to ensure the adjustment accuracy of the two limiting plate twos 5 and avoid displacement caused by equipment vibration after adjustment, the motor two 54 is a servo motor.
[0045] The circuits, electronic components and module mechanisms involved are all of the prior art, and can be implemented by those skilled in the art without further description, and the content protected by the present application does not involve improvements of software, circuits and methods.
[0046] Working principle: first turn on the power and start motor one 41 and motor two 54,
[0047] The output shaft of motor one 41 drives the worm 42 to rotate, and since the worm 42 is engaged with the worm gear 45, the worm gear 45 is driven to rotate, and since the worm gear 45 is fixedly sleeved on the screw rod 44, the screw rod 44 is driven to rotate, and since the screw rod 44 is screw-mounted in the screw sleeve 43, and the screw sleeve 43 is fixedly installed on the limiting plate one 4, the rotation of the screw rod 44 drives the screw sleeve 43 to move along the axial direction of the screw rod 44, thereby driving the limiting plate one 4 to move, so as to adjust the position of the limiting plate one 4, thereby facilitating the adjustment of the thickness of the discharged material, and simultaneously, the output shaft of the motor two 54 drives the bidirectional screw rod 53 to rotate, and since the bidirectional screw rod 53 is screw-connected with the two mounting frames 51, and the two mounting frames 51 are fixedly installed on the sides of the two limiting plate twos 5 away from each other, the rotation of the bidirectional screw rod 53 drives the two mounting frames 51 to move close to or away from each other, thereby driving the two limiting plate twos 5 to move close to or away from each other, so as to adjust the distance between the two limiting plate twos 5, thereby being capable of adjusting the width of the discharged material, and in the process of adjusting the width and thickness of the discharged material, the strip-shaped grooves arranged on the limiting plate one 4 and the limiting plate two 5 can avoid the movement interference limiting, and the recesses formed on the side of the limiting plate two 5 close to the material guiding belt 3 can avoid the movement interference phenomenon between the limiting plate two 5 and the material guiding belt 3.
[0048] After the adjustment is completed, the material is fed from the top of the cotton carding machine discharge tank 2, and the conveying motor 33 is started, the conveying motor 33 controls the material guiding belt 3 to work through the rotating shaft 31 and the conveying roller 32, so as to ensure the smooth discharge of the cotton carding machine discharge tank 2, and convey it to the conveying belt 11.
[0049] The above describes in detail the adjustable cotton carding machine discharging device provided by the present application. The principles and implementation modes of the present application are described by applying specific examples, and the above examples are only used to help understand the method and core idea of the present application. It should be pointed out that those skilled in the art can make some improvements and modifications to the present application without departing from the principles of the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.
Claims
1. An adjustable carding machine feeding device, characterized in that, The device comprises a support frame (1), a conveying belt (11), a carding machine discharge box (2), a material guiding assembly, a limiting plate (4), an adjusting assembly (1), two limiting plates (5), two mounting frames (51) and an adjusting assembly (2). The conveying belt (11) is arranged on the support frame (1), and the carding machine discharge box (2) is fixedly arranged on the support frame (1) and matched with the conveying belt (11). Two mounting holes are formed in the carding machine discharge box (2), and the material guiding assembly is arranged in the two mounting holes. A plurality of guide rods (401) are fixedly arranged on one side of the limiting plate (4). The guide rods (401) are slidingly arranged on the inner wall of one side of the carding machine discharge box (2). The two mounting frames (51) are fixedly arranged on the sides of the two limiting plates (5) away from each other and are slidingly connected with the carding machine discharge box (2). The adjusting assembly (1) and the adjusting assembly (2) are arranged on the two sides of the carding machine discharge box (2) and are connected with the limiting plate (4) and the two mounting frames (51) respectively.
2. An adjustable doffer take-off device according to claim 1 wherein: The adjusting assembly (1) comprises a motor (41), a worm (42), a worm wheel (45), a screw rod (44) and a screw sleeve (43). The screw sleeve (43) is fixedly arranged on the limiting plate (4). The screw rod (44) is threadedly arranged in the screw sleeve (43). The worm wheel (45) is fixedly arranged on the screw rod (44). The motor (41) is arranged on one side of the carding machine discharge box (2). The output shaft of the motor (41) is axially fixedly connected with the worm (42). The worm (42) is engaged with the worm wheel (45).
3. An adjustable card doffer according to claim 2, wherein: One side of the carding machine discharge box (2) is fixedly arranged with a mounting seat (411). The motor (41) is fixedly arranged on the bottom side of the mounting seat (411).
4. An adjustable card doffer according to claim 3 wherein: The bottom side of the mounting seat (411) is fixedly arranged with a supporting plate. The screw rod (44) is rotatably arranged on the supporting plate.
5. An adjustable card doffer according to claim 3 wherein: The adjusting assembly (2) comprises a U-shaped plate (52), a bidirectional screw rod (53) and a motor (54). The U-shaped plate (52) is fixedly arranged on the side of the carding machine discharge box (2) away from the mounting seat (411). The bidirectional screw rod (53) is rotatably arranged on the U-shaped plate (52). The bidirectional screw rod (53) is threadedly connected with the two mounting frames (51). The motor (54) is fixedly arranged on the front side of the U-shaped plate (52). The output shaft of the motor (54) is axially fixedly connected with the bidirectional screw rod (53).
6. An adjustable card doffer according to claim 1 wherein: The material guiding assembly comprises two rotating shafts (31), a material guiding belt (3), two conveying rollers (32) and a conveying motor (33). The rotating shafts (31) are rotatably arranged in the two mounting holes. The conveying rollers (32) are fixedly arranged on the rotating shafts (31). The same material guiding belt (3) is arranged on the conveying rollers (32). The conveying motor (33) is fixedly arranged on the front side of the carding machine discharge box (2). The output shaft of the conveying motor (33) is axially fixedly connected with one of the rotating shafts (31).
7. An adjustable card doffer according to claim 6 wherein: The two limiting plates (5) are arranged on the sides close to the material guiding belt (3). The limiting plates (5) are provided with grooves matched with the movement tracks of the material guiding belt (3).
8. An adjustable card doffer according to claim 1 wherein: The front and back sides of the limiting plate one (4) and the side close to the limiting plate one (4) of the limiting plate two (5) are provided with strip-shaped grooves, and the strip-shaped grooves on the limiting plate one (4) and the strip-shaped grooves on the limiting plate two (5) are staggered.
9. An adjustable card doffer according to claim 1 wherein: The top side of the limiting plate one (4) is hingedly provided with a guide plate two (461), and the inner wall of one side of the cotton combing machine discharge tank (2) is hingedly provided with a guide plate one (46), the guide plate one (46) is provided with a U-shaped groove, and the guide plate two (461) is slidingly installed in the U-shaped groove.
10. An adjustable card doffer according to claim 5 wherein: The motor two (54) is a servo motor.
Citation Information
Patent Citations
Discharging device of carding machine
CN220485921U