Automatic composite fiber fabric knitting machine
By equipping textile machines with dust removal components and multi-stage filters, the problem of fiber dust and debris affecting equipment and health is solved, achieving a highly efficient dust removal effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional textile machines lack effective dust removal devices, resulting in fiber dust and debris affecting equipment operation and the health of operators.
Design an automated composite fiber fabric weaving machine equipped with dust removal and filtration components, including a dust collection hood, an exhaust fan, a filter box, and a multi-stage filter screen, for collecting and filtering dust and fiber debris, and discharging clean air through an exhaust duct.
It effectively removes dust and fiber debris generated during the weaving process, protecting the health of operators and ensuring the normal operation of equipment, while improving dust removal efficiency.
Smart Images

Figure CN224106053U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of fabric knitting machine especially relates to an automatic composite fiber fabric knitting machine. BACKGROUND
[0002] The raw material varieties suitable for the knitting machine include: polyamide multifilament (thread), polypropylene filament (thread), polypropylene, polyester, nylon, PP, low-elasticity, high-elasticity, cotton thread (thread), pearl thread, leather, and mixtures, etc.
[0003] In actual use, due to the small size and easy to scatter characteristics of the fiber, a large amount of dust and fiber debris will be generated, and most of the traditional textile machines lack effective dust removal devices, which not only affects the normal operation of the equipment, but also may threaten the health of the operators, and further causes the problem of inconvenience in protecting the health of the operators and the normal operation of the equipment.
[0004] Therefore, in view of the above problem of inconvenience in improving the sandstone separation efficiency, an automatic composite fiber fabric knitting machine can be designed, which can first start the dust removal assembly to collect a large amount of dust and fiber debris generated, and then filter the filtered air to effectively remove the dust and fiber debris generated during the knitting process, thereby protecting the health of the operators and the normal operation of the equipment. SUMMARY
[0005] In order to overcome the problem that the fabric knitting machine generates a large amount of dust and fiber debris due to the small size and easy to scatter characteristics of the fiber during use, and most of the traditional textile machines lack effective dust removal devices, which not only affects the normal operation of the equipment, but also may threaten the health of the operators, and further causes the problem of inconvenience in protecting the health of the operators and the normal operation of the equipment.
[0006] The technical scheme of the utility model is: an automatic composite fiber fabric knitting machine, comprising a support seat, a support plate, a support frame, a fixed plate, a driving assembly, a knitting assembly, a dust removal assembly, and a filter assembly; the support plate is arranged below the support seat, the driving assembly is arranged above the support plate, the knitting assembly is arranged above the driving assembly, the support frame is arranged above the support seat, the fixed plate is arranged on the side wall of the support seat, the dust removal assembly is arranged above the fixed plate, and the filter assembly is arranged inside the dust removal assembly.
[0007] Preferably, when the fabric knitting machine is in use, a large amount of dust and fiber debris is generated, and the dust removal assembly can collect the generated large amount of dust and fiber debris, and the filtered air is discharged after filtering by the filtering assembly, so that the dust and fiber debris generated during knitting can be effectively removed, and the health of the operator and the normal operation of the equipment can be protected.
[0008] Preferably, the driving assembly comprises a driving motor, a driving shaft, a driving gear and a transmission gear belt; the driving motor is arranged below the support plate, the output end of the driving motor is provided with the driving shaft, the side wall of the driving shaft is provided with the driving gear, the outside of the driving gear is provided with the transmission gear belt, and the driving gear is engaged with the transmission gear belt.
[0009] Preferably, the driving assembly further comprises a driven shaft and a driven gear; the driven shaft is arranged above the support plate, the side wall of the driven shaft is provided with the driven gear, and the driven gear is arranged inside the transmission gear belt and engaged with the transmission gear belt.
[0010] Preferably, the knitting assembly comprises a rotating disc and a knitting rod; one end of the driving shaft is provided with the rotating disc, the rotating disc is provided with two groups, the other rotating disc is arranged at one end of the driven shaft, the rotating disc is provided with the knitting rod above, and the knitting rod is provided with multiple groups.
[0011] Preferably, the dust removal assembly comprises a dust collecting cover, a dust collecting pipe, an exhaust pipe, a filter box and an air extractor; the filter box is arranged above the fixed plate, the air extractor is arranged on one side of the filter box, the exhaust pipe is arranged on one side of the air extractor, the dust collecting pipe is arranged above the filter box, the dust collecting cover is arranged at one end of the dust collecting pipe, and the dust collecting cover is arranged on the side wall of the support frame.
[0012] Preferably, the dust removal assembly further comprises a dust collecting box, a control valve and a timer; the dust collecting box is arranged below the filter box, the control valve is arranged on the side wall of the dust collecting pipe, and the timer is arranged on the side wall of the air extractor.
[0013] Preferably, the filtering assembly comprises a primary efficiency filter screen, an electrostatic dust removal screen and a high efficiency HEPA filter screen; the primary efficiency filter screen is arranged inside the filter box, the electrostatic dust removal screen is arranged inside the filter box, and the high efficiency HEPA filter screen is arranged inside the filter box.
[0014] The beneficial effects of the present application are as follows:
[0015] 1、When the fabric knitting machine is in use, a large amount of dust and fiber debris is generated, and the dust removal assembly can collect the generated large amount of dust and fiber debris, and the filtered air is discharged after filtering by the filtering assembly, so that the dust and fiber debris generated during knitting can be effectively removed, and the health of the operator and the normal operation of the equipment can be protected. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A first three-dimensional structure schematic view of an automatic composite fiber fabric knitting machine is shown.
[0017] Figure 2 A first partial three-dimensional structure schematic view of an automatic composite fiber fabric knitting machine is shown.
[0018] Figure 3 A second partial three-dimensional structure schematic view of an automatic composite fiber fabric knitting machine is shown.
[0019] Figure 4 A third partial three-dimensional structure schematic view of an automatic composite fiber fabric knitting machine is shown.
[0020] The reference signs are explained as follows: 1, support seat; 2, support plate; 3, support frame; 4, fixed plate; 101, driving motor; 102, driving shaft; 103, driving gear; 104, transmission tooth belt; 105, driven shaft; 106, driven gear; 201, rotating disc; 202, knitting rod; 301, dust collecting cover; 302, dust collecting pipe; 303, exhaust pipe; 304, filter box; 305, air extractor; 306, dust collecting box; 307, control valve; 308, timer; 401, primary efficiency filter screen; 402, electrostatic dust removal screen; 403, high efficiency HEPA filter screen. DETAILED DESCRIPTION
[0021] The utility model is further explained in connection with the drawings and examples.
[0022] Please refer to Figures 1-4 The utility model provides an example: an automatic composite fiber fabric knitting machine, including support seat 1, support plate 2, support frame 3, fixed plate 4, drive assembly, weaving assembly, dust removal assembly and filter assembly, the lower portion of support seat 1 is provided with support plate 2, the upper portion of support plate 2 is provided with drive assembly, the upper portion of drive assembly is provided with weaving assembly, the upper portion of support seat 1 is provided with support frame 3, the side wall of support seat 1 is provided with fixed plate 4, the upper portion of fixed plate 4 is provided with dust removal assembly, the inside of dust removal assembly is provided with filter assembly.
[0023] Please refer to Figure 2The driving assembly comprises a driving motor 101, a driving shaft 102, a driving gear 103 and a transmission tooth belt 104; the driving motor 101 is arranged below the support plate 2, the output end of the driving motor 101 is provided with the driving shaft 102, the side wall of the driving shaft 102 is provided with the driving gear 103, the outside of the driving gear 103 is provided with the transmission tooth belt 104, and the driving gear 103 is engaged with the transmission tooth belt 104; the driving motor 101 is started to drive the driving gear 103 to rotate through the driving shaft 102, and the driving gear 103 drives the transmission tooth belt 104 to rotate; the driving assembly further comprises a driven shaft 105 and a driven gear 106; the driven shaft 105 is arranged above the support plate 2, the side wall of the driven shaft 105 is provided with the driven gear 106, the driven gear 106 is arranged inside the transmission tooth belt 104, and the driven gear 106 is engaged with the transmission tooth belt 104; the transmission tooth belt 104 drives the driven shaft 105 to rotate through the driven gear 106, and the driving shaft 102 and the driven shaft 105 simultaneously drive two groups of weaving assemblies to rotate; the weaving assembly comprises a rotating disc 201 and a weaving rod 202; one end of the driving shaft 102 is provided with the rotating disc 201, and two groups of rotating discs 201 are arranged; the other rotating disc 201 is arranged at one end of the driven shaft 105, the rotating disc 201 is provided with the weaving rod 202 above, and multiple groups of weaving rods 202 are arranged; the driving shaft 102 and the driven shaft 105 simultaneously drive two groups of rotating discs 201 to rotate, the rotating disc 201 drives multiple groups of weaving rods 202 to rotate, and thus the composite fiber fabric can be wound and woven.
[0024] Please refer to Figures 3-4In the embodiment, the dust removal assembly comprises a dust collecting cover 301, a dust collecting pipe 302, an exhaust pipe 303, a filter box 304 and an exhaust fan 305; the filter box 304 is arranged above the fixed plate 4, the exhaust fan 305 is arranged on one side of the filter box 304, the exhaust pipe 303 is arranged on one side of the exhaust fan 305, the dust collecting pipe 302 is arranged above the filter box 304, and the dust collecting cover 301 is arranged on the side wall of the support frame 3 and arranged at one end of the dust collecting pipe 302; the exhaust fan 305 is started to generate negative pressure in the dust collecting cover 301, and the dust and debris in the air enter the dust collecting pipe 302, and then enter the filter box 304 for impurity removal and filtration, and then the filtered air is discharged through the exhaust pipe 303; the dust removal assembly further comprises a dust collecting box 306, a control valve 307 and a timer 308; the dust collecting box 306 is arranged below the filter box 304, the control valve 307 is arranged on the side wall of the dust collecting pipe 302, and the timer 308 is arranged on the side wall of the exhaust fan 305; in addition, the control valve 307 is started to close the dust collecting pipe 302, and the time interval of back blowing is preset through the timer 308, and when the set time is reached, the timer 308 sends a signal to start the exhaust fan 305 to blow the inside of the filter box 304, and the blown dust falls into the dust collecting box 306, so that the automatic dust cleaning effect is realized, and the dust removal efficiency is improved; the filter assembly comprises a primary filter screen 401, an electrostatic dust removal screen 402 and a high-efficiency HEPA filter screen 403; the primary filter screen 401 is arranged in the filter box 304, the electrostatic dust removal screen 402 is arranged in the filter box 304, and the high-efficiency HEPA filter screen 403 is arranged in the filter box 304; through the arrangement of the primary filter screen 401, the electrostatic dust removal screen 402 and the high-efficiency HEPA filter screen 403, dust and fibers of different particle sizes can be filtered out step by step.
[0025] When the fabric knitting machine is in use, a large amount of dust and fiber debris will be generated, the exhaust fan 305 is started to generate negative pressure in the dust collecting cover 301, the dust and debris in the air enter the dust collecting pipe 302, and then enter the filter box 304, and through the arrangement of the primary filter screen 401, the electrostatic dust removal screen 402 and the high-efficiency HEPA filter screen 403, dust and fibers of different particle sizes can be filtered out step by step;
[0026] Then, the filtered air is discharged through the exhaust pipe 303, so that the dust and fiber debris generated in the knitting process can be effectively removed, and the health of the operator and the normal operation of the equipment can be protected;
[0027] In addition, the starting control valve 307 closes the dust collecting pipe 302, and the time interval of back blowing is preset by the timer 308, when the set time is reached, the timer 308 sends a signal to start the air blower 305 to back blow the inside of the filter box 304, and the dust falls into the inside of the dust collecting box 306, so that the automatic dust cleaning effect can be realized, and the dust removal efficiency can be improved.
[0028] Through the above steps, when the fabric knitting machine is used, a large amount of dust and fiber scraps are generated, the dust removal assembly can collect the large amount of dust and fiber scraps, and the filtered air is discharged after impurity filtering by the filtering assembly, so that the dust and fiber scraps generated in the knitting process can be effectively removed, and the health of the operator and the normal operation of the equipment can be protected.
[0029] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of the person skilled in the art without departing from the purpose of the utility model.
Claims
1. An automated composite fabric braider comprising a support base (1); characterized in that: The support plate (2), the support frame (3), the fixed plate (4), the driving assembly, the weaving assembly, the dust removal assembly and the filtering assembly are further included; the support base (1) is provided with the support plate (2) below, the driving assembly is arranged above the support plate (2), the weaving assembly is arranged above the driving assembly, the support base (1) is provided with the support frame (3) above, the fixed plate (4) is arranged on the side wall of the support base (1), the dust removal assembly is arranged above the fixed plate (4), the filtering assembly is arranged in the dust removal assembly, and the dust removal assembly includes the dust collecting cover (301), the dust collecting pipe (302), the exhaust pipe (303), the filtering box (304) and the exhaust fan (305); the filtering box (304) is arranged above the fixed plate (4), the exhaust fan (305) is arranged on one side of the filtering box (304), the exhaust pipe (303) is arranged on one side of the exhaust fan (305), the dust collecting pipe (302) is arranged above the filtering box (304), one end of the dust collecting pipe (302) is provided with the dust collecting cover (301), and the dust collecting cover (301) is arranged on the side wall of the support frame (3); the dust removal assembly further includes the dust collecting box (306), the control valve (307) and the timer (308); the dust collecting box (306) is arranged below the filtering box (304), the control valve (307) is arranged on the side wall of the dust collecting pipe (302), and the timer (308) is arranged on the side wall of the exhaust fan (305); the filtering assembly includes the primary efficiency filter screen (401), the electrostatic dust removal screen (402) and the high efficiency HEPA filter screen (403); the primary efficiency filter screen (401) is arranged in the filtering box (304), the electrostatic dust removal screen (402) is arranged in the filtering box (304), and the high efficiency HEPA filter screen (403) is arranged in the filtering box (304).
2. An automated composite fabric braider as claimed in claim 1, wherein: The driving assembly includes the driving motor (101), the driving shaft (102), the driving gear (103) and the transmission tooth belt (104); the driving motor (101) is arranged below the support plate (2), the output end of the driving motor (101) is provided with the driving shaft (102), the side wall of the driving shaft (102) is provided with the driving gear (103), and the outside of the driving gear (103) is provided with the transmission tooth belt (104); the driving gear (103) is engaged with the transmission tooth belt (104).
3. An automated composite fabric braider as claimed in claim 1, wherein: The driving assembly further includes the driven shaft (105) and the driven gear (106); the driven shaft (105) is arranged above the support plate (2), the side wall of the driven shaft (105) is provided with the driven gear (106), the driven gear (106) is arranged in the inside of the transmission tooth belt (104), and the driven gear (106) is engaged with the transmission tooth belt (104).
4. An automated composite fabric braider as claimed in claim 2, wherein: The weaving assembly includes the rotating disc (201) and the weaving rod (202); one end of the driving shaft (102) is provided with the rotating disc (201), the rotating disc (201) is provided with two groups, the other rotating disc (201) is arranged at one end of the driven shaft (105), the rotating disc (201) is provided with the weaving rod (202) above, and the weaving rod (202) is provided with multiple groups.