Distributing machine suitable for large aspect ratio

Abstract

The utility model discloses a material distributing machine suitable for a large aspect ratio, which comprises a rack and a main pump pipe arranged on the rack, and is characterized in that at least one side of the rack is provided with a conduction pipe, and the conduction pipe has a telescopic stroke; a filling opening is formed in the first end of the conduction pipe, a butt joint opening is formed in the second end of the conduction pipe, and a butt joint head is arranged at the end of the main pump pipe; a first driving assembly is arranged on the rack so as to drive the main pump pipe to rotate and change the orientation of the butt joint; a second driving assembly is arranged on the rack to drive the butt joint to move, and the butt joint or separation action between the butt joint and the butt joint opening is completed. The utility model is applied to the field of tunnel engineering, can realize accurate material distribution through walking, rotating and stretching of the material distribution machine, effectively meets the construction requirements of narrow sections with large aspect ratio, reduces the arrangement of fixed pipelines, avoids frequent disassembly and assembly of pipelines, and can finish the conversion of pouring working surfaces.

Description

TECHNICAL FIELD

[0001] The utility model relates to tunnel engineering technical field, concretely is a cloth machine suitable for big width -height ratio. BACKGROUND

[0002] In the field of tunnel engineering, the secondary lining is the core process for guaranteeing the structural safety reserve and realizing the inner wall decoration, and its construction quality directly affects the overall performance of the tunnel. In the prior art, by means of the mobile cloth machine carrying the layered discharge pipe group, the problem of concrete conveying at different pouring positions of the formwork is effectively solved.

[0003] However, this scheme performs well in conventional cross-section tunnels, but faces significant technical bottlenecks in special working conditions such as single-track railways. Due to the small cross-section of single-track railway tunnels, the occupation of the top ventilation pipe and the restriction of the traffic space, the height of the working space on the top of the trolley is compressed, resulting in a non-equidistant spatial relationship between the cloth machine installation position and the grouting port, with a long distance from the grouting ports on both sides and a short distance from the grouting port at the vault. To adapt to this large width-height ratio working condition, the prior art generally uses the telescopic function of the cloth machine to feed the grouting port at the vault, and the fixed pipe on both sides is connected to the cloth machine for feeding. Due to the narrow space, multiple 90° right-angle bends (typically 4-6) need to be set on the fixed pipe, which causes a sharp increase in local resistance and leads to sedimentation and blockage, requiring manual pipe disassembly, high-pressure water gun cleaning, and repeated pipe connection, resulting in waste of concrete and intermittent interruption of construction; at the same time, in order to realize multi-window pouring, multiple pipe lines need to be arranged along the longitudinal direction of the trolley, which seriously hinders the longitudinal passage of the trolley. SUMMARY

[0004] In view of the deficiencies in the prior art described above, the utility model provides a cloth machine suitable for large width-height ratio, which can realize precise feeding through the walking, rotating and telescoping of the cloth machine, effectively adapt to the construction requirements of narrow cross-section with large width-height ratio, reduce the arrangement of fixed pipes, avoid frequent disassembly and assembly of pipes, and complete the conversion of the pouring work surface.

[0005] To achieve the above purpose, the utility model provides a cloth machine suitable for large width-height ratio, which comprises a rack and a main pump pipe arranged on the rack, at least one side of the rack is provided with a transmission pipe, and the transmission pipe has a telescopic stroke;

[0006] The first end of the transmission pipe is provided with a filling port, the second end of the transmission pipe is provided with a docking port, and the end of the main pump pipe is provided with a docking head;

[0007] A first driving assembly is arranged on the rack to drive the main pump pipe to rotate and change the orientation of the docking head;

[0008] A second driving assembly is arranged on the rack to drive the displacement of the docking head and complete the docking or separation action between the docking head and the docking port.

[0009] In one of the embodiments, the main pump pipe comprises a fixed pipe, a transfer pipe and a connecting pipe connected in sequence, the fixed pipe is fixedly arranged on the frame, and the butt joint is arranged at the end of the connecting pipe;

[0010] The first driving assembly comprises a first rotary drive, and the second driving assembly comprises a telescopic pipe and a first telescopic drive, the fixed end of the first rotary drive is connected with the frame, the fixed end of the telescopic pipe is connected with the rotary end of the first rotary drive, and the telescopic end of the telescopic pipe is connected with the connecting pipe;

[0011] One end of the first telescopic drive is connected with the fixed end of the telescopic pipe, and the other end is connected with the telescopic end of the telescopic pipe.

[0012] In one of the embodiments, the conductive pipe comprises a fixed sleeve and a movable inner pipe in sliding fit with the fixed sleeve;

[0013] The second telescopic drive is arranged between the fixed sleeve and the movable inner pipe.

[0014] In one of the embodiments, the frame is provided with a second rotary drive, and the fixed sleeve is fixedly connected with the rotary end of the second rotary drive.

[0015] In one of the embodiments, the cloth machine further comprises a track system, the frame is arranged on the track system and has a stroke for displacement along the track system.

[0016] In one of the embodiments, the track system comprises two track weldments and a connecting beam arranged between the two track weldments;

[0017] The track weldment is provided with a C-shaped sliding groove, the bottom of the frame is provided with a running wheel, and the running wheel is embedded in the C-shaped sliding groove and in rolling fit with the track weldment.

[0018] In one of the embodiments, the cross section of the track weldment is in an I-shaped structure;

[0019] The side of the web plate of the track weldment outward is provided with a horizontal support plate, and the support plate, the web plate and the outer side of the track weldment form the C-shaped sliding groove.

[0020] In one of the embodiments, the first reinforcing plate is arranged between the support plate and the lower edge of the outer side of the track weldment.

[0021] In one of the embodiments, the bottom of the upper edge of the inner side of the track weldment is provided with a rack, and the rack is parallel to the length direction of the track weldment;

[0022] The bottom of the rack is provided with a power source, and the output end of the power source is provided with a gear engaged with the rack.

[0023] In one of the embodiments, a second reinforcing plate is arranged between the rack and the web of the rail weldment.

[0024] Compared with the prior art, the utility model has the following beneficial technical effects:

[0025] 1. The utility model discloses a conductive pipe is arranged on the side of the rack, and the telescopic and rotatable main pump pipe is cooperated, so that the material distributing machine has single-stage telescopic pipeline when entering material in the vault, has two-stage telescopic pipeline when entering material on both sides, and then the walking, rotation and telescoping of the material distributing machine can realize accurate material distribution, and the construction condition of narrow section with large width-height ratio can be effectively adapted.

[0026] 2. The utility model discloses a conductive pipe is arranged on the side of the rack, and the telescopic and rotatable main pump pipe is cooperated, so that the material distributing machine has single-stage telescopic pipeline when entering material in the vault, has two-stage telescopic pipeline when entering material on both sides, and then the walking, rotation and telescoping of the material distributing machine can realize accurate material distribution, and the construction condition of narrow section with large width-height ratio can be effectively adapted.

[0027] 3. In the preferred scheme, the track system is integrated on the material distributing machine, so that the rack can walk back and forth on the track system, and then the material can be entered in different positions, and the occupied space is smaller. BRIEF DESCRIPTION OF DRAWINGS

[0028] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to the structure shown in the drawings without creating labor.

[0029] Figure 1 It is the front view of the material distributing machine in the embodiment of the utility model.

[0030] Figure 2 It is the side view of the material distributing machine in the embodiment of the utility model.

[0031] Figure 3 It is the local schematic view of the conductive pipe in the embodiment of the utility model.

[0032] Figure 4 It is the butt joint schematic view of the main pump pipe and the conductive pipe in the embodiment of the utility model.

[0033] Figure 5 It is the top view of the material distributing machine in the embodiment of the utility model.

[0034] Figure 6 It is the connection schematic view of the rack and the track system in the embodiment of the utility model.

[0035] The drawings are as follows: rack 1, pump pipe support 101, support seat 102, first connecting plate 103, second connecting plate 104, main pump pipe 2, fixed pipe 201, transfer pipe 202, connecting pipe 203, butt joint 204, conducting pipe 3, filling port 301, butt joint 302, fixed sleeve pipe 303, movable inner pipe 304, first rotary drive 4, telescopic pipe 5, sleeve 501, guide column 502, elbow pipe seat 503, first telescopic drive 6, second telescopic drive 7, second rotary drive 8, mounting seat 9, track welding 10, connecting beam 11, running wheel 12, support plate 13, first reinforcing plate 14, rack 15, power source 16, gear 17, second reinforcing plate 18.

[0036] The realization, functional features and advantages of the utility model will be further described in combination with embodiments and with reference to the drawings. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0038] It should be noted that all the directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directionality indications also change accordingly.

[0039] In addition, the description of "first", "second" and the like in the utility model is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited.

[0040] In the utility model, unless another definite provision and limitation, the terms "connect", "fix" and the like should be understood broadly, for example, "fix" can be fixed connection, also can be detachable connection, or be integrated, can be mechanical connection, also can be electrical connection, can be physical connection or wireless communication connection, can be direct connection, also can indirectly connect through intermediate medium, can be the communication or interaction of two elements inside two elements, unless another definite limitation, for the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0041] In addition, the technical solutions of various embodiments of the utility model can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears mutual contradiction or cannot be realized, it should be considered that the combination of technical solutions does not exist, also not in the protection scope required by the utility model.

[0042] As Figure 1 It is the cloth machine (hereinafter referred to as "cloth machine") disclosed in the embodiment, mainly including rack 1 and the main pump pipe 2 arranged on the rack 1, at least one side of the rack 1 is provided with the conducting pipe 3, and the conducting pipe 3 has the stroke of expansion and contraction. The first end of the conducting pipe 3 is provided with a filling port 301, the second end of the conducting pipe 3 is provided with a butt joint 302, and the end of the main pump pipe 2 is provided with a butt joint 204. The first driving assembly is arranged on the rack 1 to drive the main pump pipe 2 to rotate, change the orientation of the butt joint 204, so as to switch the filling work of the vault or both sides, and the second driving assembly is arranged on the rack 1 to drive the displacement of the butt joint 204, to realize the butt joint or separation action between the butt joint 204 and the butt joint 302, or realize the butt joint or separation action between the butt joint 204 and the vault horn mouth.

[0043] The cloth machine in the embodiment is provided with the first driving assembly and the second driving assembly, so that the butt joint 204 on the main pump pipe 2 has the stroke of rotation and expansion and contraction, and on this basis, the telescopic conducting pipe 3 is arranged on one side or both sides of the rack 1. That is, when the cloth machine fills the horn mouth on both sides, there are two-stage expansion and contraction strokes of the conducting pipe 3 and the main pump pipe 2, and when the cloth machine fills the horn mouth on the vault, there is only one-stage expansion and contraction stroke of the main pump pipe 2. Therefore, the cloth machine in the embodiment can effectively adapt to the narrow section construction condition of large width-height ratio, without setting multi-stage 90° right-angle elbows, thereby effectively avoiding the deposition blockage caused by the sharp increase of local resistance, and improving the construction efficiency.

[0044] Reference Figure 2, the main pump pipe 2 includes a fixed pipe 201, a transfer pipe 202 and a connecting pipe 203 connected in sequence, the fixed pipe 201 is fixedly arranged on the pump pipe support 101 at the top of the rack 1, and the butt joint 204 is arranged at the end of the connecting pipe 203. Among them, the transfer pipe 202 is a flexible pipe or a multi-directional telescopic structure, so that it can effectively adapt to the rotation and linear displacement of the butt joint 204. The first driving assembly includes a first rotary drive 4, the second driving assembly includes a telescopic pipe 5 and a first telescopic drive 6, the rack 1 is fixedly provided with a support seat 102, and the fixed end of the first rotary drive 4 is fixedly connected with the support seat 102. The fixed end of the telescopic pipe 5 is connected to the rotary end of the first rotary drive 4, and the telescopic end of the telescopic pipe 5 is connected with the connecting pipe 203. One end of the first telescopic drive 6 is connected with the fixed end of the telescopic pipe 5, and the other end is connected with the telescopic end of the telescopic pipe 5. Among them, the first rotary drive 4 can adopt a hydraulic motor or a motor, etc., when the first rotary drive 4 operates, the telescopic pipe 5, the first telescopic drive 6 and the connecting pipe 203 are driven to rotate together, and then the butt joint 204 is driven to rotate.

[0045] In the specific implementation process, the telescopic pipe 5 includes a sleeve 501 and a guide column 502 arranged in the sleeve 501 and in sliding fit with the sleeve 501, and the sleeve 501 is fixedly connected with the rotary end of the first rotary drive 4 through a clamp, a bolt or the like. In addition, a pipe elbow seat 503 or the like can be arranged on the guide column 502 to fix the connecting pipe 203. The first telescopic drive 6 can adopt an oil cylinder, an air cylinder or an electric push rod.

[0046] Reference Figure 3 , Figure 4 The conducting pipe 3 includes a fixed sleeve 303 and a movable inner pipe 304 in sliding fit with the fixed sleeve 303, and a second telescopic drive 7 is arranged between the fixed sleeve 303 and the movable inner pipe 304, which can also adopt an oil cylinder, an air cylinder or an electric push rod. Among them, preferably, a second rotary drive 8 is arranged on the rack 1, and the fixed sleeve 303 is fixedly connected with the rotary end of the second rotary drive 8 through a mounting seat 9. The second rotary drive 8 can also adopt a hydraulic motor or a motor, so that it can drive the conducting pipe 3 to rotate on the rack 1, and then when the cloth machine is not used, the conducting pipe 3 can be rotated to be parallel to the length direction of the rack 1, reducing the space occupation, that is Figure 5 As shown.

[0047] As a preferred embodiment, the cloth machine further includes a track system, the rack 1 is arranged on the track system and has a stroke for displacement along the track system, so that the rack 1 can walk back and forth on the track system, thereby realizing feeding at different positions and occupying smaller installation space.

[0048] In the implementation process, the track system is bolted on the bracket crossbeam of the lining trolley, the track system comprises two track weldments 10, and a plurality of connecting beams 11 are arranged between the two track weldments 10 to ensure the spacing between the two track weldments 10. The track weldment 10 is provided with a C-shaped sliding groove, the bottom of the rack 1 is provided with a first connecting plate 103 extending downward, and the first connecting plate 103 is rotatably connected with a running wheel 12, the running wheel 12 is embedded in the C-shaped sliding groove and is in rolling cooperation with the track weldment 10, thereby realizing the walking of the rack 1 on the track system. Preferably, two running wheels 12 are arranged on each side of the rack 1 to cooperate with the track weldment 10 on the corresponding side, so as to ensure the stability of the walking of the rack 1.

[0049] Reference Figure 6 The cross section of the track weldment 10 is an I-shaped structure, and the side of the web of the track weldment 10 outwardly is provided with a horizontal support plate 13, the support plate 13 and the web and the outer side of the track weldment 10 form a C-shaped sliding groove opening outwardly, thereby effectively avoiding the pollution caused by the falling of concrete into the C-shaped sliding groove. Preferably, a first reinforcing plate 14 is arranged between the support plate 13 and the outer lower edge of the track weldment 10 to increase the stability.

[0050] Reference Figure 6 The inner upper edge of the track weldment 10 is provided with a rack 15 at the bottom, and the rack 15 is parallel to the length direction of the track weldment 10. The bottom of the rack 1 is provided with a second connecting plate 104 extending downward, and the second connecting plate 104 is fixedly installed with a power source 16 such as a motor, a hydraulic motor and the like, and the output end of the power source 16 is provided with a gear 17, the gear 17 is engaged with the rack 15, and the gear and rack transmission mechanism can realize the accurate positioning of the rack 1 on the track system. Preferably, a second reinforcing plate 18 is arranged between the rack 15 and the web of the track weldment 10 to increase the stability.

[0051] The working process of the distributing machine in the horizontal grouting hole pouring in the embodiment is as follows:

[0052] Firstly, the gear 17 is driven to rotate by the power source 16, the distributing machine is driven to walk, and the butt joint 204 on the main pump pipe 2 is aligned with the grouting horn on the trolley formwork;

[0053] Then, the conductive pipe 3 is driven to rotate by the second rotary drive 8, the filling port 301 on the conductive pipe 3 is aligned with the grouting horn on the trolley formwork;

[0054] Then, the movable inner pipe 304 of the conductive pipe 3 is driven to extend out by the second telescopic drive 7, so that the outer wall of the taper joint at the filling port 301 on the movable inner pipe 304 is in contact with the inner wall of the grouting horn to realize sealing;

[0055] Then, the first rotary drive 4 drives the docking head 204 on the main pump pipe 2 to rotate, and the first telescopic drive 6 drives the guide column 502 to extend, so that the outer wall of the docking head 204 on the main pump pipe 2 contacts with the inner wall of the trumpet mouth at the docking interface 302 on the conducting pipe 3 to realize sealing;

[0056] Finally, the concrete passes through the fixed pipe 201, the transfer pipe 202 and the connecting pipe 203 in sequence and enters the grouting trumpet mouth.

[0057] The working process of the distributing machine in the inclined grouting hole or the vault pouring in the embodiment is as follows:

[0058] Firstly, the power source 16 drives the gear 17 to rotate, and drives the distributing machine to walk, so that the docking head 204 on the main pump pipe 2 is aligned with the grouting trumpet mouth on the trolley formwork;

[0059] Then, the first rotary drive 4 drives the docking head 204 on the main pump pipe 2 to rotate, and the first telescopic drive 6 drives the guide column 502 to extend, so that the outer wall of the docking head 204 on the main pump pipe 2 contacts with the inner wall of the grouting trumpet mouth on the trolley formwork to realize sealing;

[0060] Finally, the concrete passes through the fixed pipe 201, the transfer pipe 202 and the connecting pipe 203 in sequence and enters the grouting trumpet mouth.

[0061] The above only describes the preferred embodiments of the utility model, and does not limit the protection scope of the utility model, and any equivalent structure transformation or direct / indirect application in other related technical fields under the utility model concept of the utility model is included in the protection scope of the utility model.

Claims

1. A cloth machine suitable for a wide aspect ratio, comprising a machine frame and a main pump pipe provided on the machine frame, characterized in that, At least one side of the rack is provided with a conductive pipe, and the conductive pipe has an extension stroke; A first end of the conductive pipe is provided with a filling port, a second end of the conductive pipe is provided with a mating port, and an end of the main pump pipe is provided with a mating head; A first driving assembly is arranged on the rack to drive the main pump pipe to rotate and change the orientation of the mating head; A second driving assembly is arranged on the rack to drive the mating head to displace and complete the mating or separation action between the mating head and the mating port.

2. The fabric applicator of claim 1, wherein, The main pump pipe comprises a fixed pipe, a transfer pipe and a connecting pipe connected in sequence, the fixed pipe is fixedly arranged on the rack, and the mating head is arranged at an end of the connecting pipe; The first driving assembly comprises a first rotary drive, the second driving assembly comprises an extension pipe and a first extension drive, a fixed end of the first rotary drive is connected with the rack, a fixed end of the extension pipe is connected to a rotary end of the first rotary drive, and an extension end of the extension pipe is connected with the connecting pipe; One end of the first extension drive is connected with the fixed end of the extension pipe, and the other end is connected with the extension end of the extension pipe.

3. The fabric applicator of claim 1, wherein, The conductive pipe comprises a fixed sleeve and a movable inner pipe in sliding cooperation with the fixed sleeve; A second extension drive is arranged between the fixed sleeve and the movable inner pipe.

4. The fabric applicator of claim 3, wherein, A second rotary drive is arranged on the rack, and the fixed sleeve is fixedly connected with a rotary end of the second rotary drive.

5. The fabric applicator of any one of claims 1 to 4, wherein, Further comprising a track system, the rack is arranged on the track system and has an extension stroke along the track system.

6. The fabric applicator of claim 5, wherein, The track system comprises two track weldments and a connecting beam arranged between the two track weldments; A C-shaped sliding groove is arranged on the track weldment, and a running wheel is arranged at the bottom of the rack, the running wheel is embedded in the C-shaped sliding groove and rolls in cooperation with the track weldment.

7. The fabric applicator of claim 6, wherein, The track weldment has a H-shaped structure in cross section; A horizontal support plate is arranged on the side of the web of the track weldment away from the outside, and the support plate, the web of the track weldment and the upper side of the track weldment form the C-shaped sliding groove.

8. The fabric applicator of claim 7, wherein, A first reinforcing plate is arranged between the support plate and the lower side of the track weldment.

9. The fabric applicator of claim 6, wherein, A rack is arranged at the bottom of the upper side of the track weldment, and the rack is parallel to the length direction of the track weldment; A power source is arranged at the bottom of the rack, and a gear is arranged at the output end of the power source, the gear is engaged with the rack.

10. The fabric applicator of claim 9, wherein, A second reinforcing plate is arranged between the rack and the web of the track weldment.

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