Rotor automatic magnetizing mechanism
The automatic rotor magnetization mechanism enables automated rotor magnetization, solving the problems of low efficiency and poor continuity of manual magnetization in existing equipment, and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 安徽托展智能科技有限公司
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-10
AI Technical Summary
In existing parts assembly operations, the existing equipment uses manual off-line magnetization, which results in low efficiency, poor continuity, and high cost.
An automatic rotor magnetization mechanism is adopted, including a worktable, a rotor robot mechanism, a rotor magnetization mechanism, and a line tray tooling mechanism, to realize the automated magnetization process. The robot handles the rotor to the magnetization mechanism and starts the magnetization process.
It improved operational efficiency, reduced labor costs, achieved automated production, and lowered production costs.
Smart Images

Figure CN224110079U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rotor magnetization technology field, concretely is a rotor automatic magnetization mechanism. BACKGROUND
[0002] Many complex machines in modern industrial manufacturing are assembled by artificial, including mobile phones, computers and the like in electronic industry, and including automobile manufacturing and other household appliances; many small assembly links are needed to combine to complete in these industrial manufacturing, such as motor assembly of electric window regulator in automobile production, which is assembled by artificial.
[0003] The existing part assembly operation equipment has the following defects:
[0004] In the existing part assembly operation process, the existing equipment is manually charged outside the line, one person operates, the efficiency is low, the continuity is poor, and the cost is high.
[0005] Therefore, a solution is needed. UTILITY MODEL CONTENT
[0006] (I) technical problem solved
[0007] In view of the deficiencies of the prior art, the utility model provides a rotor automatic magnetization mechanism to solve the problems in the above background technology.
[0008] (II) technical scheme
[0009] In order to achieve the above purpose, the utility model is realized by the following technical scheme: a rotor automatic magnetization mechanism, including device body, the device body includes workbench, rotor mechanical hand mechanism, rotor magnetization mechanism and line body tray tooling mechanism, the rotor mechanical hand mechanism, rotor magnetization mechanism and line body tray tooling mechanism are all installed on the top of workbench, the line body tray tooling mechanism is located below the rotor mechanical hand mechanism, the rotor magnetization mechanism is located behind the rotor mechanical hand mechanism and line body tray tooling mechanism;The rotor magnetization mechanism includes bottom plate, top plate, support column, hydraulic rod and magnetization device, the support column is provided with three, three support columns are installed on the top of bottom plate in triangular mode, the top plate is installed on the top of three support columns, the hydraulic rod is installed on the bottom of bottom plate, and the top drive end is located on the top, the magnetization device is installed on the bottom of top plate, the magnetization device is in cylindrical structure, and the bottom and the inside are through structure, the rear side of bottom plate top is equipped with sliding plate, the front end of sliding plate is provided with sliding groove, the top drive end of hydraulic rod is equipped with sliding block plate, the sliding block plate is in L-shaped structure, the rear end of sliding block plate is located in sliding groove, the top of sliding plate is equipped with product tray, the product tray is in cylindrical structure, and the product rotor is placed on the top of product tray.
[0010] Preferably, the rotor mechanical arm mechanism comprises a main frame, a transverse sliding rail, a transverse sliding block, a driving drag chain and a clamping lifting mechanical gripper, the transverse sliding rail is provided with a group, the transverse sliding rail of the group is installed in a columnar equidistant manner at the front end of the main frame, the transverse sliding block is installed on the transverse sliding rail, the driving drag chain is installed on the top of the main frame, the driving end of the driving drag chain is connected with the top of the rear end of the transverse sliding block, and the clamping lifting mechanical gripper is installed on the transverse sliding block.
[0011] Preferably, the main frame comprises a main mounting plate, a mounting block and a fixing column, the mounting block is provided with two groups, the mounting blocks of the two groups are respectively installed on the left front end and the right front end of the main mounting plate, the mounting block is in a square shape structure, a through hole is formed in the top of the mounting block, the through hole is in a circular shape structure and is in a through structure from top to bottom, a side locking hole is formed in the side surface of the mounting block, the fixing column is inserted into the through hole, the fixing column is in a cylindrical shape structure, and the bottom of the fixing column is provided with a bottom supporting plate, and the surface of the bottom supporting plate is provided with two groups of side locking holes which are distributed in a symmetrical manner.
[0012] (Three) beneficial effects
[0013] The rotor automatic magnetizing mechanism has the following beneficial effects:
[0014] The rotor automatic magnetizing mechanism in the scheme adopts the line body conveying tray positioning, the mechanical arm carrying the rotor to the magnetizing mechanism, the magnetizing mechanism cylinder extension, and the magnetizing start, so that automation can be realized, the operation efficiency is improved, the labor cost is reduced through the mode, the purpose of automatic operation is achieved, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a structure schematic view of the whole utility model;
[0016] Fig. 2 It is a structure schematic view of the rotor magnetizing mechanism of the utility model;
[0017] Fig. 3 It is a structure schematic view of the rotor mechanical arm mechanism of the utility model.
[0018] In the drawing, 1, device body; 2, workbench; 3, rotor mechanical arm mechanism; 4, rotor magnetizing mechanism; 5, line body tray tooling mechanism; 6, bottom plate; 7, top plate; 8, support column; 9, hydraulic rod; 10, magnetizing device; 11, sliding block plate; 12, sliding plate; 13, product tray; 14, product rotor; 15, sliding groove; 16, main frame; 17, transverse sliding rail; 18, transverse sliding block; 19, driving drag chain; 20, clamping lifting mechanical gripper; 21, main mounting plate; 22, mounting block; 23, fixing column; 24, bottom supporting plate; 25, through hole; 26, side locking hole. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figs. 1-3 This utility model provides a technical solution:
[0021] Example
[0022] The problems to be solved are as follows: In the current parts assembly process, the existing equipment is manually magnetized outside the line, requiring one person to operate, which results in low efficiency, poor continuity, and high cost.
[0023] The solution is as follows: An automatic rotor magnetization mechanism includes a device body 1. The device body 1 includes a worktable 2, a rotor manipulator mechanism 3, a rotor magnetization mechanism 4, and a line tray fixture mechanism 5. The rotor manipulator mechanism 3, the rotor magnetization mechanism 4, and the line tray fixture mechanism 5 are all installed on the top of the worktable 2. The line tray fixture mechanism 5 is located below the rotor manipulator mechanism 3, and the rotor magnetization mechanism 4 is located behind the rotor manipulator mechanism 3 and the line tray fixture mechanism 5. The rotor magnetization mechanism 4 includes a base plate 6, a top plate 7, support columns 8, a hydraulic rod 9, and a magnetization device 10. There are three support columns 8, which are installed in a triangular arrangement on the top of the base plate 6. The top plate 7 is installed on top of the three support columns 8. The hydraulic rod 9 is installed at the bottom of the base plate 6, and the top drive end is located at... At the top of the 6th plate, the magnetizing device 10 is installed at the bottom of the top plate 7. The magnetizing device 10 has a cylindrical structure and the bottom and interior are connected. A sliding plate 12 is provided on the rear side of the top of the bottom plate 6. A sliding groove 15 is provided at the front end of the sliding plate 12. A slider plate 11 is provided at the top driving end of the hydraulic rod 9. The slider plate 11 has an L-shaped structure and the rear end of the slider plate 11 is located in the sliding groove 15. A product tray 13 is provided at the top of the sliding plate 12. The product tray 13 has a cylindrical structure and a product rotor 14 is placed on the top of the product tray 13. When magnetizing the product rotor 14, the driving end of the hydraulic rod 9 pushes the slider plate 11 upward, which can improve the stability of the slider plate 11. Finally, the product tray 13 and the product rotor 14 are inserted into the magnetizing device 10 for magnetization.
[0024] The rotor mechanical hand mechanism 3 includes a main frame 16, a transverse sliding rail 17, a transverse sliding block 18, a driving drag chain 19 and a clamping lifting mechanical gripper 20, the transverse sliding rail 17 is provided with a group, and the group of transverse sliding rails 17 is installed in a column-like equidistant manner at the front end of the main frame 16, the transverse sliding block 18 is installed on the group of transverse sliding rails 17, the driving drag chain 19 is installed on the top of the main frame 16, the driving end of the driving drag chain 19 is connected with the top of the rear end of the transverse sliding block 18, and the clamping lifting mechanical gripper 20 is installed on the transverse sliding block 18.
[0025] The main frame 16 includes a main mounting plate 21, a mounting block 22 and a fixed column 23, the mounting block 22 is provided with two groups, and the two groups of mounting blocks 22 are respectively installed on the left side and the right side of the front end of the main mounting plate 21, the mounting block 22 is in a square shape structure, the top of the mounting block 22 is provided with a through hole 25, the through hole 25 is in a circular shape structure and is in a through structure from top to bottom, the side of the mounting block 22 is provided with a side locking hole 26, the fixed column 23 is inserted into the through hole 25, the fixed column 23 is in a cylindrical shape structure, the bottom of the fixed column 23 is provided with a bottom supporting plate 24, and the surface of the bottom supporting plate 24 is provided with two groups of side locking holes 26 which are distributed in a symmetrical manner, when the main frame 16 is installed, the fixed column 23 is inserted into the through hole 25 of the mounting block 22, the staff inserts the screw into the side locking hole 26 of the mounting block 22, then the fixed column 23 is fixed, then the screw is inserted into the side locking hole 26 of the bottom supporting plate 24, and then the bottom of the main frame 16 is fixed.
[0026] Working principle: when the product rotor 14 is transported in the alignment body tray tool mechanism 5 and moved into the rotor magnetizing mechanism 4, the driving drag chain 19 drags the transverse sliding block 18, then the transverse sliding block 18 can move transversely in the group of transverse sliding rails 17, so as to change the position of the lifting mechanical gripper 20, then the lifting mechanical gripper 20 can be lifted, and then the lifting mechanical gripper 20 clamps the product rotor 20 in the alignment body tray tool mechanism 5 and moves to the product tray 13, when the product rotor 14 is magnetized, the driving end of the hydraulic rod 9 drives the sliding block plate 11 to be pushed upward, so that the sliding block plate 12 can improve the stability of the movement of the sliding block plate 11, and finally the product tray 13 and the product rotor 14 are inserted into the magnetizing device 10 for magnetization.
[0027] The utility model discloses 1, device body, 2, workstation, 3, rotor mechanical hand mechanism, 4, rotor magnetizing mechanism, 5, line body tray tooling mechanism, 6, bottom plate, 7, top plate, 8, support column, 9, hydraulic rod, 10, magnetizing device, 11, sliding block plate, 12, sliding plate, 13, product tray, 14, product rotor, 15, sliding groove, 16, main body frame, 17, transverse sliding rail, 18, horizontal movement sliding block, 19, drive drag chain, 20, clamping lifting mechanical claw, 21, main mounting plate, 22, mounting block, 23, fixed column, 24, bottom support plate, 25, passageway, 26, side locking hole, the component is all general standard spare or the component that the person skilled in the art knows, and its structure and principle are all that the person skilled in the art can know or obtain through conventional experimental method through technical manual, the problem solved by the utility model is that in the existing part assembly operation process, the existing equipment is manual line external magnetization, one person operates, and the efficiency is low, and the continuity is poor, and the cost is high, the utility model can adopt line body conveying tray in place, mechanical hand carries rotor to magnetizing mechanism, magnetizing mechanism cylinder extends, magnetizing starts, and can realize automation through the mutual combination of above -mentioned components.
[0028] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above, and it is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0029] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.
Claims
1. A rotor automatic magnetizing mechanism, characterized by: Including device body (1), device body (1) includes workbench (2), rotor mechanical manipulator (3), rotor magnetizing mechanism (4) and wire body tray tooling mechanism (5), rotor mechanical manipulator (3), rotor magnetizing mechanism (4) and wire body tray tooling mechanism (5) are all installed on the top of workbench (2), wire body tray tooling mechanism (5) is below rotor mechanical manipulator (3), rotor magnetizing mechanism (4) is located at the rear side of rotor mechanical manipulator (3) and wire body tray tooling mechanism (5); The rotor magnetizing mechanism (4) includes a bottom plate (6), a top plate (7), a support column (8), a hydraulic rod (9) and a magnetizing device (10), the support column (8) is provided with three, three support columns (8) are installed in a triangular manner on the top of the bottom plate (6), the top plate (7) is installed on the top of the three support columns (8), the hydraulic rod (9) is installed on the bottom of the bottom plate (6), and the top driving end is located on the top of the bottom plate (6), the magnetizing device (10) is installed on the bottom of the top plate (7), the magnetizing device (10) is in a cylindrical structure, and the bottom and the inside are in a through structure, the top of the bottom plate (6) is provided with a sliding plate (12), the front end of the sliding plate (12) is provided with a sliding groove (15), the top driving end of the hydraulic rod (9) is provided with a sliding block plate (11), the sliding block plate (11) is in an L-shaped structure, the rear end of the sliding block plate (11) is located in the sliding groove (15), the top of the sliding plate (12) is provided with a product tray (13), the product tray (13) is in a cylindrical structure, and the product rotor (14) is placed on the top of the product tray (13).
2. A rotor automatic magnetizing mechanism according to claim 1, characterized in that: The rotor mechanical manipulator (3) includes a main frame (16), a horizontal sliding rail (17), a horizontal sliding block (18), a driving drag chain (19) and a clamping lifting mechanical gripper (20), the horizontal sliding rail (17) is provided with a group, the horizontal sliding rail (17) is installed in a column-like equidistant manner on the front end of the main frame (16), the horizontal sliding block (18) is installed on the group of horizontal sliding rails (17), the driving drag chain (19) is installed on the top of the main frame (16), the driving end of the driving drag chain (19) is connected with the top of the rear end of the horizontal sliding block (18), and the clamping lifting mechanical gripper (20) is installed on the horizontal sliding block (18).
3. A rotor automatic magnetizing mechanism according to claim 2, characterized in that: Said main body frame (16) includes main mounting plate (21), mounting block (22) and fixed column (23), two groups of mounting block (22) are equipped with, two groups of mounting block (22) are installed in the left side and the right side of the front end of main mounting plate (21) respectively, mounting block (22) is square shape structure, the top of mounting block (22) is equipped with the access (25) of wearing, access (25) is circular shape structure, and it is through -going type structure from top to bottom, side locking hole (26) is set up in the side surface of mounting block (22), the fixed column (23) is inserted in access (25), the fixed column (23) is cylindrical structure, the bottom of fixed column (23) is equipped with bottom support plate (24), the surface of bottom support plate (24) is equipped with two groups of side locking hole (26) of the distribution of symmetry mode.