Non-toxic harmless biodegradable degreasing agent defoaming device
By monitoring the foam height with a photoelectric sensor and activating an ultrasonic rod to break the liquid film, combined with a special stirring paddle and clamping component design, the problem of foam overflow in degreasing agent production is solved, achieving automated defoaming and stable stirring.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO OUYAMEI CHEM TECH DEV CO LTD
- Filing Date
- 2025-04-07
- Publication Date
- 2026-04-14
AI Technical Summary
In the existing degreasing agent production process, high-speed stirring causes air to be mixed into the solution, forming a large amount of foam, and the overflow of foam affects production.
Photoelectric sensors are used to monitor the foam height in real time, and an ultrasonic rod is automatically activated to cause high-frequency vibration to break the foam liquid film. Combined with the special design of the agitator, the fluid is applied evenly, reducing sudden pressure drops. Clamping components are used to facilitate the fixing and removal of the mixing tank.
It achieves automated defoaming, reduces foam overflow, improves production stability, avoids violent fluid disturbance and water vaporization, and facilitates stirring operations.
Smart Images

Figure CN224113365U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of degreasing agent defoaming technology, and more specifically, to a non-toxic, harmless, biodegradable degreasing agent defoaming device. Background Technology
[0002] Non-toxic, harmless, and biodegradable degreasing agents are mainly used to remove oil stains from object surfaces. These include three types: alkaline degreasing agents, emulsion degreasing agents, and solvent degreasing agents. Degreasing agents are commonly used in many industries such as metal surface treatment, machining, and electronics, effectively cleaning workpieces, ensuring smooth subsequent processes, and improving product quality.
[0003] In related technologies, to address the problem of wasting manpower by manually controlling the nozzle to remove foam from the cleaning box, the prior art patent with publication number CN217492162U provides a degreasing agent defoaming device, including a cleaning box. An atomizing nozzle is positioned above the cleaning box, and a water hose is installed on the outside of the atomizing nozzle. A support rod is installed on one outer wall of the atomizing nozzle, and a second support rod is installed on one outer wall of the first support rod. One end of the first support rod passes through the second support rod. A motor is installed outside the cleaning box to provide power for the movement of the atomizing nozzle.
[0004] Although the existing technical solutions mentioned above can effectively impact the foam generated by the degreasing agent in the cleaning tank by setting up a motor and atomizing nozzle, eliminating the need for manual defoaming, the existing degreasing agent production process involves high-speed stirring and other operations, which can easily allow air to mix into the degreasing agent solution. This results in the formation and accumulation of a large amount of foam in the solvent, which can overflow from the tank when there is too much foam, affecting production.
[0005] In view of this, we propose a non-toxic, harmless, biodegradable degreasing agent defoaming device. Utility Model Content
[0006] 1. Technical problems to be solved
[0007] The purpose of this application is to provide a non-toxic, harmless, and biodegradable defoaming device for degreasing agents, which solves the technical problem that in the existing degreasing agent production process, high-speed stirring and other operations can easily cause air to mix into the degreasing agent solution, resulting in the formation and accumulation of a large amount of foam in the solvent. When there is a lot of foam, it will overflow from the tank, affecting the production. This application achieves the technical effect of automatic defoaming of degreasing agents.
[0008] 2. Technical Solution
[0009] This application provides a non-toxic, harmless, biodegradable degreasing agent defoaming device, including a support base, a mixing tank placed on top of the support base, a clamping assembly on one side of the support base, and the mixing tank clamped and fixed by the clamping assembly; a track plate is provided at the top of the support base, a sliding block is slidably arranged inside the track plate, and a lifting cover plate is fixedly connected to one side of the sliding block; an ultrasonic rod is provided inside the lifting cover plate, and a photoelectric sensor is provided at the bottom of the lifting cover plate.
[0010] Preferably, a drive motor is provided at the top center of the lifting cover plate, and the drive end of the drive motor is connected to the stirring rod. A connector is engaged at the bottom end of the stirring rod, and a stirring paddle is arranged in a ring around the outside of the connector.
[0011] Preferably, the agitator is composed of two nested square frames of different sizes.
[0012] Preferably, the sliding block has a hand-cranked screw with vertical threads inside, and the top of the track plate has a servo motor, with the bottom drive end of the servo motor connected to the top of the hand-cranked screw.
[0013] Preferably, a control box is provided on one side of the track slab.
[0014] Preferably, the clamping assembly includes support members, two support members are rotatably provided with a bidirectional lead screw on one side close to each other, an auxiliary plate is fixedly provided on one side close to each other, the bidirectional lead screw is provided with a moving block with symmetrical threads inside, limit plates are fixedly provided on both sides of the track plate, and a connecting rod is rotatably provided on the side of each of the two moving blocks close to the limit plate, the middle part of the connecting rod is rotatably connected to the end of the limit plate.
[0015] Preferably, the two connecting rods are provided with clamping members on one side close to each other, and the two clamping members are V-shaped and clamp the mixing tank relative to each other.
[0016] 3. Beneficial effects
[0017] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:
[0018] (1) This application is equipped with a photoelectric sensor, an ultrasonic rod and a stirring paddle. The photoelectric sensor can monitor the foam layer height in real time. When the foam height exceeds the set value, the ultrasonic rod is automatically activated. The high-frequency vibration caused by the ultrasonic wave is transmitted to the foam, causing the liquid film of the foam to vibrate. The originally stable liquid film balance is broken and becomes easy to break. The shape of the stirring paddle is improved. When rotating, the effect on the fluid is more uniform. The pressure change of the fluid is relatively gentle and it is not easy for the water to vaporize due to a sudden drop in pressure.
[0019] (2) This application is equipped with a clamping component. By rotating the bidirectional lead screw, the moving block moves relative to each other, so that the two connecting rods can open like a clamp. The clamping parts open to both sides, making it easy to take out the mixing barrel. The clamping parts move closer to each other, making it easy to fix the two sides of the mixing barrel, and making it easy to stir the degreasing agent. Attached Figure Description
[0020] Figure 1 This is a first three-dimensional structural diagram of the present invention;
[0021] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention;
[0022] Figure 3 This is a front view cross-sectional structural diagram of the mixing tank of this utility model;
[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the stirring paddle of this utility model;
[0024] The following are the labels in the diagram: 110, Support base; 120, Mixing tank; 130, Track plate; 131, Hand crank screw; 132, Servo motor; 133, Control box; 134, Sliding block; 140, Lifting cover plate; 141, Drive motor; 142, Mixing rod; 143, Ultrasonic rod; 144, Photoelectric sensor; 145, Mixing paddle; 146, Connector; 200, Clamping assembly; 210, Bidirectional screw; 211, Auxiliary plate; 212, Moving block; 213, Connecting rod; 214, Limiting plate; 215, Clamping component; 216, Support component. Detailed Implementation
[0025] The present application will be further described in detail below with reference to the accompanying drawings.
[0026] Example 1
[0027] Please see Figure 1-4An embodiment of this utility model provides a non-toxic, harmless, biodegradable degreasing and defoaming device, including a support base 110, a mixing tank 120 placed on the support base 110, a clamping assembly 200 provided on one side of the support base 110, the mixing tank 120 being clamped and fixed by the clamping assembly 200; a track plate 130 provided at the top of the support base 110, a control box 133 provided on one side of the track plate 130, a sliding block 134 slidably provided inside the track plate 130, and a lifting cover plate 140 fixedly connected to one side of the sliding block 134; an ultrasonic rod 143 provided inside the lifting cover plate 140, and a photoelectric sensor 144 provided at the bottom of the lifting cover plate 140. Conventional degreasing agent stirring easily produces foam. Using photoelectric sensor 144 to monitor in real time, the height of the foam layer can be detected. When the foam height exceeds the set value, the ultrasonic rod 143 is automatically activated. The high-frequency vibration caused by the ultrasonic waves is transmitted to the foam, causing the foam liquid film to vibrate. The originally stable liquid film balance is broken, making it easier to break, thereby achieving the defoaming effect. After the photoelectric sensor 144 detects that the foam height has decreased and disappeared, the ultrasonic rod 143 is turned off after the set program is started.
[0028] Furthermore, a hand crank screw 131 is provided with a vertical thread inside the sliding block 134, a servo motor 132 is provided at the top of the track plate 130, and the bottom drive end of the servo motor 132 is connected to the top of the hand crank screw 131. A drive motor 141 is provided at the top of the center of the lifting cover plate 140, and the drive end of the drive motor 141 is connected to the stirring rod 142. A connector 146 is engaged at the bottom of the stirring rod 142, and a stirring paddle 145 is arranged in a ring around the outside of the connector 146. The stirring paddle 145 is composed of two nested square frames of different sizes. The servo motor 132 starts, driving the hand crank screw 131 to rotate, allowing the sliding block 134 to move up and down. This causes the lifting cover plate 140 to engage above the mixing tank 120. The drive motor 141 then starts, driving the mixing blade 145 to rotate via the stirring rod 142. The structure of the mixing blade 145 has been improved. Square-mouthed impellers typically have a special spatial structure that allows the fluid to flow more smoothly over the blade surface during stirring or propulsion, reducing violent fluid disturbances and the generation of eddies. In contrast, the blade shape and layout of traditional three-bladed impellers result in greater fluid flow variations around the blades, easily forming localized high-speed, low-pressure areas, which in turn promotes bubble formation.
[0029] Furthermore, the clamping assembly 200 includes support members 216. Two support members 216 are rotatably mounted on one side close to each other, and an auxiliary plate 211 is fixedly mounted on one side close to each other. The two-way lead screw 210 has symmetrically threaded moving blocks 212 inside, wherein the bottom end of the moving block 212 slides inside the auxiliary plate 211. Limiting plates 214 are fixedly mounted on both sides of the track plate 130. Two moving blocks 212 are rotatably mounted on the side close to the limiting plate 214. The middle part of the connecting rod 213 is rotatably connected to the end of the limiting plate 214. Two clamping members 215 are mounted on the side close to each other of the two connecting rods 213. The two clamping members 215 are V-shaped and clamp the mixing tank 120. By rotating the bidirectional lead screw 210, the moving block 212 moves relative to each other, so that the two connecting rods 213 can open like a clamp, and the clamping parts 215 open to both sides to facilitate the removal of the mixing tank 120. The clamping parts 215 move closer to each other to facilitate the fixation of both sides of the mixing tank 120, which facilitates the mixing of the degreasing agent.
[0030] In summary, the non-toxic, harmless, biodegradable degreasing agent defoaming device disclosed in this application uses a photoelectric sensor 144 to monitor the foam layer height in real time. When the foam height exceeds the set value, the ultrasonic rod 143 is automatically activated. The high-frequency vibration caused by the ultrasonic waves is transmitted to the foam, causing the liquid film of the foam to vibrate. The originally stable liquid film balance is broken, making it easy to break.
[0031] When the agitator 145 rotates, it acts relatively evenly on the fluid, resulting in relatively gentle pressure changes and reducing the likelihood of sudden pressure drops that could lead to water vaporization. During rotation, the three-bladed impeller's blades alternately sweep across the fluid, causing periodic pressure changes. When the pressure drops below the saturated vapor pressure of water, bubbles are easily generated. Rotating the bidirectional lead screw 210 causes the moving blocks 212 to move relative to each other, allowing the two connecting rods 213 to open like clamps. The clamping members 215 open to both sides, facilitating the removal of the mixing tank 120. The clamping members 215 also move closer together, facilitating the fixation of the mixing tank 120 on both sides and enabling efficient mixing of the degreasing agent.
[0032] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A non-toxic, harmless, biodegradable degreasing and defoaming device, characterized in that: Includes a support base (110), on which a mixing tank (120) is placed, and a clamping assembly (200) is provided on one side of the support base (110), and the mixing tank (120) is clamped and fixed by the clamping assembly (200); The top of the support base (110) is provided with a track plate (130), a sliding block (134) is slidably provided inside the track plate (130), and a lifting cover plate (140) is fixedly connected to one side of the sliding block (134). An ultrasonic rod (143) is provided inside the lifting cover plate (140), and a photoelectric sensor (144) is provided at the bottom of the lifting cover plate (140).
2. The non-toxic, harmless, biodegradable degreasing agent defoaming device according to claim 1, characterized in that: A drive motor (141) is provided at the top center of the lifting cover plate (140), and the drive end of the drive motor (141) is connected to the stirring rod (142). A connector (146) is engaged at the bottom end of the stirring rod (142), and a stirring paddle (145) is arranged in a ring around the outside of the connector (146).
3. The non-toxic, harmless, biodegradable degreasing agent defoaming device according to claim 2, characterized in that: The stirring paddle (145) is composed of two nested square frames of different sizes.
4. The non-toxic, harmless, biodegradable degreasing agent defoaming device according to claim 1, characterized in that: The sliding block (134) has a hand crank screw (131) with a vertical thread inside, and the top of the track plate (130) is provided with a servo motor (132), and the bottom drive end of the servo motor (132) is connected to the top of the hand crank screw (131).
5. The non-toxic, harmless, biodegradable degreasing agent defoaming device according to claim 1, characterized in that: A control box (133) is provided on one side of the track slab (130).
6. The non-toxic, harmless, biodegradable degreasing agent defoaming device according to claim 1, characterized in that: The clamping assembly (200) includes support members (216), two support members (216) are rotatably provided with a two-way lead screw (210) on one side close to each other, and an auxiliary plate (211) is fixedly provided on one side close to each other. The two-way lead screw (210) is symmetrically threaded with a moving block (212) inside, wherein the bottom end of the moving block (212) slides inside the auxiliary plate (211). Limiting plates (214) are fixedly provided on both sides of the track plate (130), and a connecting rod (213) is rotatably provided on the side of each of the two moving blocks (212) close to the limiting plate (214). The middle part of the connecting rod (213) is rotatably connected to the end of the limiting plate (214).
7. The non-toxic, harmless, biodegradable degreasing agent defoaming device according to claim 6, characterized in that: The two connecting rods (213) are provided with clamping members (215) on one side close to each other, and the two clamping members (215) are V-shaped and clamp the mixing tank (120) respectively.
Citation Information
Patent Citations
Degreasing agent defoaming device
CN217492162U