Shaft product machining device
By designing a rotating blue frame and a dividing inclined plate structure, combined with a rotating motor drive, the problem of residual oil during the oil immersion process of shaft products was solved, realizing an efficient oil immersion and draining process, and improving production efficiency and product classification capabilities.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-04-14
AI Technical Summary
In the current process of immersing shaft products in oil, residual oil on the bottom surface and corners of the basket results in a long oil draining time, which reduces production efficiency.
A shaft product processing device was designed, which adopts a rotating blue frame and a dividing inclined plate structure, combined with a rotating motor drive, to realize the rotation and tilting of shaft products in lubricating oil for oil drainage, and uses the dividing inclined plate for sorting and processing, combined with a robot to improve production efficiency.
By using a rotating blue frame and a dividing slant design, the oil draining time for shaft products is reduced, production efficiency is improved, and product classification processing is achieved, thereby enhancing overall production efficiency.
Smart Images
Figure CN224114378U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shaft product processing technology, and in particular to a shaft product processing device. Background Technology
[0002] Shafts are one of the main parts in machinery. They are generally metal rods, around which wheels and other rotating parts rotate. In the production process of shaft products, they need to be immersed in oil to improve their corrosion resistance and service life. However, currently, workers put the shaft products into baskets and then into oil storage shells for immersion. After the baskets are lifted, the oil remaining on the bottom surface and corners of the baskets is not easy to drain. The baskets need to be lifted for a period of time to drain the oil, which reduces the production efficiency of shaft products.
[0003] For example, a patent with publication number CN218451916U, entitled "Oil Immersion and Impurity Removal Device for Bearing Production," was published on February 7, 2023. The device includes a base, a filtering mechanism, and a reflux mechanism. The base has table legs below it, a support frame above it, an oil storage tank in front of the support frame, an oil immersion port below the oil storage tank, and the filtering mechanism below the oil immersion port. The filtering mechanism includes a filter box, and the reflux mechanism is located below the filtering mechanism. However, the applicant discovered that during oil draining, oil easily remains on the horizontal bottom surface and corners of the working frame, increasing the draining time and reducing the production efficiency of shaft products. Summary of the Invention
[0004] In view of this, the purpose of this utility model is to propose a shaft product processing device to solve the problem of reduced production efficiency of shaft products.
[0005] To achieve the above objectives, this utility model provides a shaft product processing device, including a worktable, an oil immersion tank on the worktable, a receiving groove for holding lubricating oil in the oil immersion tank, a connecting frame inside the receiving groove, a rotating motor on the connecting frame, a rotating shaft connected to the output end of the rotating motor, an inclined rotating basket frame fixedly connected to the lower end of the rotating shaft, multiple dividing inclined plates equally angled on the bottom surface of the rotating basket frame, the level of the lubricating oil being between the upper and lower inclined ends of the rotating basket frame, and multiple oil outlet holes equally spaced on the rotating basket frame and the dividing inclined plates.
[0006] Optionally, the workbench is equipped with a placement rack and a robotic arm located on one side of the immersion tank.
[0007] Optionally, an annular inclined guide plate is provided on the outer side of the rotating blue frame.
[0008] Optionally, the dividing ramp and the bottom surface of the rotating blue frame are rotatably connected by a rotating shaft. A torsion spring is sleeved on the rotating shaft, and the two ends of the torsion spring are respectively connected to the dividing ramp and the rotating blue frame by abutting or engaging.
[0009] Optionally, the upper end of the receiving groove is provided with a first guide plate that is inclined downwards. The first guide plate is connected to the inner sidewall of the rotating blue frame. The first guide plate is located above the rotating motor, and the lower end of the rotating blue frame is located below the first guide plate.
[0010] Optionally, a second guide plate inclined downward is provided on the side wall of the receiving groove. The second guide plate is located diagonally below the first guide plate and above the inclined lower end of the rotating blue frame.
[0011] Optionally, a fence is coaxially arranged around the outside of the rotating shaft, and oil outlet holes are also opened at equal intervals on the fence. The end of the dividing plate near the rotating shaft is hinged to the fence.
[0012] The beneficial effects of this utility model are as follows: The shaft product processing device provided by this utility model moves the shaft products that need to be immersed in oil into an oil immersion tank. The shaft products are placed on the lower part of a rotating basket frame in the oil immersion tank, and the lower part of the rotating basket frame is immersed in lubricating oil. When the shaft products are immersed in oil, the rotating motor is started, which drives the rotating shaft and the rotating basket frame to rotate, so that the lower part of the rotating basket frame rotates out of the lubricating oil and comes above the lubricating oil surface. The rotating basket frame is tilted to facilitate oil drainage, reduce the oil drainage time of the shaft products, and improve the production efficiency of shaft products. The dividing inclined plate facilitates the classification and processing of shaft products, which improves the production efficiency of shaft products. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the oil immersion tank of this utility model;
[0016] Figure 3 This is a schematic diagram of the connection structure between the rotating blue frame and the dividing inclined plate of this utility model.
[0017] In the diagram: 1. Workbench; 2. Placement rack; 3. Robot arm; 4. Oil immersion tank; 5. Rotating blue frame; 6. Rotating shaft; 7. Rotating motor; 8. Annular inclined guide plate; 9. Separating inclined plate; 10. First guide plate; 11. Second guide plate; 12. Oil outlet. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0019] It should be noted that, unless otherwise defined, the technical or scientific terms used in the embodiments of this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are only used to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0020] like Figures 1 to 3 As shown, a shaft-type product processing device includes a worktable 1, an oil immersion tank 4 on the worktable 1, a receiving groove for holding lubricating oil on the oil immersion tank 4, a connecting frame inside the receiving groove, a rotating motor 7 on the connecting frame, a rotating shaft 6 connected to the output end of the rotating motor 7, an inclined rotating blue frame 5 fixedly connected to the lower end of the rotating shaft 6, a plurality of dividing inclined plates 9 are equally spaced on the bottom surface of the rotating blue frame 5, the dividing inclined plates 9 are inclined on the bottom surface of the rotating blue frame 5, the angle between the dividing inclined plates 9 and the bottom surface of the rotating blue frame 5 is an acute angle, the level of the lubricating oil is between the upper inclined end and the lower inclined end of the rotating blue frame 5, the upper inclined end of the rotating blue frame 5 is higher than the level of the oil, and the lower inclined end of the rotating blue frame 5 is placed in the lubricating oil, a plurality of oil outlet holes 12 are equally spaced on the rotating blue frame 5 and the dividing inclined plates 9.
[0021] The shafts that need to be immersed in oil are moved into the immersion tank 4. The shafts are positioned on the lower part of the rotating basket 5 in the immersion tank 4, and the lower part of the rotating basket 5 is immersed in lubricating oil. When the immersion of the shafts is complete, the rotating motor 7 is started, which drives the rotating shaft 6 and the rotating basket 5 to rotate, causing the lower part of the rotating basket 5 to rotate out of the lubricating oil and come above the lubricating oil surface. The rotating basket 5 is tilted to facilitate oil draining, reducing the oil draining time of the shafts and improving the production efficiency of shafts. The dividing plate 9 facilitates the uniform immersion and draining of a certain amount of shafts in the same batch. In addition, the setting of the dividing plate 9 also helps to prevent the drained shafts from rolling into the lubricating oil, making it easier to classify the drained or oil-drained shafts and improve the production efficiency of shafts.
[0022] The workbench 1 is equipped with a placement rack 2 and a robot arm 3 located on one side of the oil immersion tank 4. The robot arm 3 facilitates the transportation of shaft products with lubricating oil level in the rotating blue frame 5 to the placement rack 2 for placement. The operation of the robot arm 3 improves the production efficiency of shaft products.
[0023] An annular inclined guide plate 8 is provided on the outer side of the rotating blue frame 5. The end of the dividing inclined plate 9, which is away from the rotating shaft 6, is hinged to the annular inclined guide plate 8. The annular inclined guide plate 8 facilitates the flow of shaft products, allowing them to come onto the rotating blue frame 5.
[0024] The dividing inclined plate 9 and the bottom surface of the rotating blue frame 5 are rotatably connected by a rotating shaft. A torsion spring is sleeved on the rotating shaft. The two ends of the torsion spring are respectively connected to the dividing inclined plate 9 and the rotating blue frame 5 through abutment, snap-fit, etc. The dividing inclined plate 9 swings to facilitate vibration treatment of the rotating blue frame 5 and improve oil drainage efficiency.
[0025] The upper end of the receiving tank is provided with a first guide plate 10 that is inclined downward. The first guide plate 10 is connected to the inner side wall of the rotating blue frame 5. The first guide plate 10 is located above the rotating motor 7. The lower end of the rotating blue frame 5 is located below the first guide plate 10, which facilitates the flow of shaft products and makes it easier for shaft products to enter the oil immersion tank 4 and come to the lower part of the rotating blue frame 5 for oil immersion treatment.
[0026] A second guide plate 11 is provided on the side wall of the receiving groove, which is inclined downward. The second guide plate 11 is located diagonally below the first guide plate 10 and above the inclined lower end of the rotating blue frame 5, which facilitates the guidance of shaft products.
[0027] The outer side of the rotating shaft 6 is coaxially surrounded by a fence, and oil outlet holes 12 are also opened at equal intervals on the fence. The end of the dividing inclined plate 9 located near the rotating shaft 6 is hinged to the fence, so that the oil-immersed shaft products are between the fence and the annular inclined guide plate 8.
[0028] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0029] The embodiments of this utility model are intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A shaft-type product processing device, comprising a worktable, characterized in that, The workbench is equipped with an oil immersion tank, which has a receiving groove for holding lubricating oil. A connecting frame is installed in the receiving groove, and a rotating motor is installed on the connecting frame. The output end of the rotating motor is connected to a rotating shaft, and the lower end of the rotating shaft is fixedly connected to an inclined rotating basket frame. Multiple dividing plates are set at equal angles on the bottom surface of the rotating basket frame. The level of the lubricating oil is located between the upper and lower ends of the inclined rotating basket frame. Multiple oil outlet holes are set at equal intervals on the rotating basket frame and the dividing plates.
2. The shaft-type product processing device according to claim 1, characterized in that, The workbench is equipped with a placement rack and a robotic arm located on one side of the oil immersion tank.
3. The shaft-type product processing device according to claim 1, characterized in that, An annular inclined guide plate is provided on the outside of the rotating blue frame.
4. The shaft-type product processing device according to claim 1, characterized in that, The dividing ramp and the bottom surface of the rotating blue frame are rotatably connected by a rotating shaft. A torsion spring is sleeved on the rotating shaft, and the two ends of the torsion spring abut and engage with the dividing ramp and the rotating blue frame, respectively.
5. The shaft-type product processing device according to claim 1, characterized in that, The upper end of the receiving groove is provided with a first guide plate that is inclined downward. The first guide plate is connected to the inner side wall of the rotating blue frame. The first guide plate is located above the rotating motor, and the lower end of the rotating blue frame is located below the first guide plate.
6. The shaft-type product processing device according to claim 5, characterized in that, A second guide plate is provided on the side wall of the receiving groove, which is inclined downward. The second guide plate is located diagonally below the first guide plate and above the inclined lower end of the rotating blue frame.
7. The shaft-type product processing device according to claim 1, characterized in that, The outer side of the rotating shaft is coaxially surrounded by a fence, and oil outlet holes are also opened at equal intervals on the fence. The end of the dividing plate near the rotating shaft is hinged to the fence.