Ultrasonic cleaning machine for cigarette rubber roller

By introducing components such as screws, limit blocks, and worm gears into the ultrasonic cleaning machine for cigarette rollers, the problem of roller jamming caused by reduced friction due to cleaning fluid has been solved, achieving stable clamping and synchronous rotation of the rollers and improving the cleaning effect.

CN224114741UActive Publication Date: 2026-04-14XIANGYANG TIANLUYUAN ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIANGYANG TIANLUYUAN ELECTROMECHANICAL EQUIP CO LTD
Filing Date
2025-03-14
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning machines for cigarette rollers cause the rollers to jam during cleaning because the cleaning fluid reduces the friction between the rollers and the rollers, thus affecting the cleaning effect.

Method used

An ultrasonic cleaning machine for cigarette rollers was designed. By setting up components such as screws, limit blocks, and clamping plates, the rollers are securely clamped. Through the cooperation of components such as worm gears and worm wheels, multiple rotating shafts are ensured to rotate synchronously, avoiding jamming and improving the cleaning effect.

Benefits of technology

It effectively avoids jamming of the rubber rollers during the cleaning process, improves cleaning efficiency and effectiveness, and ensures the synchronous cleaning capability of multiple rubber rollers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of cigarette rubber roller cleaning, in particular to a cigarette rubber roller ultrasonic cleaning machine which comprises a base, an ultrasonic generator and an energy converter are arranged in the base, a cleaning box is arranged on the base, two supporting plates are arranged in the cleaning box, and sliding blocks are arranged on the two supporting plates. According to the cleaning device, the screw rod, the limiting block, the clamping plate, the rubber roller and other parts are arranged, the screw rod part, the limiting block part and the clamping plate part are matched with one another in the working process, rotation of the screw rod part is adjusted, the rubber roller is arranged on the clamping plate part, the rubber roller is arranged on the clamping plate part, and therefore the cleaning device is convenient to use. The screw rod component pushes the limiting block component to move, the limiting block drives the corresponding clamping plate to move along with the limiting block, the distance between the limiting block and the other clamping plates is changed, the clamping plates are driven to be close to each other to clamp and fix the rubber roller, the phenomenon that the rubber roller is stuck and does not rotate is avoided, and therefore the cleaning effect in the working process is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cigarette rubber roller cleaning technology, specifically an ultrasonic cleaning machine for cigarette rubber rollers. Background Technology

[0002] In cigarette production, cigarette rollers play a crucial role, responsible for smoothly transporting raw materials such as tobacco leaves and shredded tobacco to various processing stages, ensuring the continuity of the production process, appropriately compacting the shredded tobacco to make the cigarette filling more compact and uniform, ensuring the quality and combustion performance of the cigarette, and working with other components to pull materials such as cigarette paper and filter tip, ensuring that they are accurately positioned and moved on the production line. Therefore, regular cleaning of cigarette rollers is necessary.

[0003] A search revealed a Chinese patent with publication number CN213378240U that discloses an ultrasonic cleaning machine for cigarette rollers. This machine places the ends of multiple rollers sequentially onto various sets of rollers in a cleaning tank. It utilizes an ultrasonic generator and transducer to perform ultrasonic cleaning. The rollers are immersed in the cleaning solution, resulting in a more thorough cleaning and minimizing omissions, ensuring complete removal of contaminants. Furthermore, it can clean multiple rollers simultaneously, offering high efficiency. No manual operation is required; a single person can clean multiple rollers at the same time, reducing manpower and improving cleaning effectiveness and cleanliness.

[0004] However, in ultrasonic cleaning machines for cigarette rollers, such as the one mentioned above, the rollers are driven to rotate by rollers and cleaned using ultrasonic waves. However, the cleaning fluid reduces the friction between the rollers and the rollers, causing the roller's rotating gear ring to jam, which affects the cleaning effect. Therefore, a new solution is needed to address this problem. Utility Model Content

[0005] In view of the shortcomings and defects of the existing technology in the background, such as poor cleaning effect, the above-mentioned technology is used to address these issues.

[0006] The ultrasonic cleaning machine for cigarette rubber rollers disclosed in this utility model includes a base, an ultrasonic generator and a transducer are arranged inside the base, a cleaning box is arranged on the base, two support plates are arranged inside the cleaning box, a slider is arranged on each of the two support plates, a rotating shaft is rotatably mounted on the slider, a driving assembly is arranged between the rotating shaft and the cleaning box, a fixing box is arranged at one end of the rotating shaft, and a fixing box is arranged with multiple clamping plates, an adjustment assembly is arranged between one of the clamping plates and the fixing box.

[0007] Furthermore, three clamping plates are provided, two of which are rotatably connected to the clamping plates and the fixing box. The adjusting assembly includes a screw, and a limit block is rotatably installed at the lower end of the screw. The limit block is fixedly connected to one of the clamping plates.

[0008] Furthermore, a guide rod is installed on the fixing box, and the guide rod is slidably arranged with the limiting block and the screw.

[0009] Furthermore, the drive assembly includes a transmission rod that rotates on the cleaning box, a worm gear that is rotatably mounted inside the slider and slides with the transmission rod, and a worm wheel that is mounted on the rotating shaft and engages with the worm gear for transmission.

[0010] Furthermore, a second transmission rod is provided at the same end of the two first transmission rods. Both the second transmission rod and the first transmission rod are equipped with bevel gears, and the bevel gears on the second transmission rod mesh with the bevel gears on the first transmission rod for transmission.

[0011] Furthermore, a card plate is slidably mounted on the upper part of the slider. The card plate is configured in an "L" shape, and a card slot is provided on the support plate. The card plate is inserted into the card slot.

[0012] Furthermore, a spring telescopic rod is provided between the card plate and the slider, with one end of the spring telescopic rod installed on the slider and the other end of the spring telescopic rod installed on the card plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model, by incorporating components such as a screw, a limiting block, a clamping plate, and a rubber roller, achieves effective clamping and fixing of the rubber roller during operation through the cooperation of the screw, limiting block, and clamping plate components. Adjusting the rotation of the screw drives the limiting block to move, which in turn moves the corresponding clamping plate, changing the distance between the limiting block and the other clamping plates. By driving the clamping plates closer together, the rubber roller is clamped and fixed, preventing it from jamming and failing to rotate, thereby improving the cleaning effect during operation.

[0015] 2. This utility model is equipped with components such as a clamping plate, a spring telescopic rod, a transmission rod, a worm, and a worm wheel. During operation, the clamping plate and the spring telescopic rod cooperate with each other to restrict the position of the slider, making it convenient for operators to adjust the position of the slider. The worm and worm wheel cooperate with each other to adjust the transmission rod, which drives the worm to rotate, thereby achieving synchronous rotation of multiple shafts. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a partial structural diagram of the present invention;

[0019] Figure 3 This is a sectional view of the fixing box of this utility model;

[0020] Figure 4 This is a cross-sectional view of the slider of this utility model.

[0021] In the diagram: 1. Base; 2. Cleaning box; 3. Support plate; 4. Slider; 5. Rotating shaft; 6. Fixing box; 7. Clamping plate; 8. Limiting block; 9. Screw; 10. Guide rod; 11. Transmission rod one; 12. Worm gear; 13. Worm wheel; 14. Slot; 15. Clamping plate; 16. Spring telescopic rod; 17. Transmission rod two; 18. Bevel gear. Detailed Implementation

[0022] The following illustrations will reveal several embodiments of the present invention. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these physical details are not essential. Furthermore, for the sake of simplicity, some conventional structures and components will be shown in a simple schematic manner in the illustrations.

[0023] Please see Figure 1 , Figure 2 , Figure 3 As shown, the ultrasonic cleaning machine for cigarette rollers of this utility model includes a base 1, an ultrasonic generator and a transducer are installed inside the base 1, a cleaning box 2 is installed on the base 1, two support plates 3 are installed inside the cleaning box 2, and a slider 4 is installed on each of the two support plates 3. A rotating shaft 5 is rotatably mounted on the slider 4, and a driving component is installed between the rotating shaft 5 and the cleaning box 2. A fixing box 6 is installed at one end of the rotating shaft 5, and a sealing gasket is installed between the rotating shaft 5 and the fixing box 6. The fixing box 6 is provided with multiple clamping plates 7, and a rubber pad is installed on the inner side of the clamping plate 7. An adjustment component is installed between one of the clamping plates 7 and the fixing box 6.

[0024] When cleaning the rubber roller, first insert both ends of the rubber roller into the corresponding clamping plates 7. Then, control the movement of the clamping plates 7 through the adjusting component, and cooperate with the other clamping plates 7 to clamp and fix the rubber roller. The ultrasonic generator and transducer work together to clean the rubber roller soaked in the cleaning box 2. At the same time, the drive component controls the rotating shaft 5 to rotate, and drives the rubber roller to rotate accordingly, thereby improving the cleaning effect.

[0025] like Figure 3As shown, there are three clamping plates 7, two of which are rotatably connected to the fixing box 6. The adjustment assembly includes a screw 9, with a limit block 8 rotatably mounted on the lower end of the screw 9. The limit block 8 is fixedly connected to one of the clamping plates 7. When the operator drives the screw 9 to rotate, the screw 9 drives the limit block 8 to move on the fixing box 6. The fixing box 6 drives the corresponding clamping plate 7 to move accordingly. When the clamping plate 7 gets close to the other two clamping plates 7, it clamps and fixes the rubber roller. The reverse drive of the screw 9 to rotate releases the fixation of the rubber roller.

[0026] In a preferred embodiment, a guide rod 10 is installed on the fixing box 6. The guide rod 10 is slidably disposed with the limiting block 8 and the screw 9. While the limiting block 8 moves, it slides on the guide rod 10. The guide rod 10 guides the movement direction of the limiting block 8, thereby improving the stability of the limiting block 8 when it moves.

[0027] like Figure 2 , Figure 4 As shown, the drive assembly includes a transmission rod 11, which rotates on the cleaning box 2. A worm gear 12 is rotatably mounted inside the slider 4, and the worm gear 12 slides with the transmission rod 11. A worm wheel 13 is mounted on the rotating shaft 5, and the worm gear 12 and the worm wheel 13 mesh and drive each other. The transmission rod 11 is driven to rotate by a servo motor, which in turn drives the worm gear 12 to rotate. The worm gear 12 drives the meshing worm wheel 13 to rotate, and the worm wheel 13 drives the corresponding rotating shaft 5 to rotate, thereby driving the fixing box 6 and the clamping plate 7 to rotate.

[0028] In a preferred embodiment, a second transmission rod 17 is provided at the same end of the two transmission rods 11. Both the second transmission rod 17 and the first transmission rod 11 are equipped with bevel gears 18. The bevel gears 18 on the second transmission rod 17 mesh with the bevel gears 18 on the first transmission rod 11. Through the mutual cooperation between the first transmission rod 11 and the bevel gears 18, the two transmission rods 11 rotate synchronously.

[0029] like Figure 2 , Figure 3 As shown, a locking plate 15 is slidably mounted on the upper part of the slider 4. The locking plate 15 is set in an "L" shape. A slot 14 is provided on the support plate 3. The locking plate 15 is inserted into the slot 14. When the position of the slider 4 needs to be adjusted, the operator drives the locking plate 15 to move and separate it from the slot 14, thereby releasing the restriction on the slider 4. Then, the slider 4 is driven to move to the preset position, and the locking plate 15 is driven to move in the opposite direction, so that the locking plate 15 and the slot 14 cooperate to restrict the position of the slider 4.

[0030] A spring telescopic rod 16 is provided between the clamping plate 15 and the slider 4. One end of the spring telescopic rod 16 is installed on the slider 4, and the other end of the spring telescopic rod 16 is installed on the clamping plate 15. When the operator drives the clamping plate 15 to move, the clamping plate 15 drives the spring telescopic rod 16 to stretch and store force. When the clamping plate 15 is released, the spring telescopic rod 16 drives the clamping plate 15 to automatically reset and maintain a stable connection between the clamping plate 15 and the clamping slot 14 to prevent automatic separation.

[0031] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. An ultrasonic cleaning machine for cigarette rollers, comprising a base (1), characterized in that: An ultrasonic generator and a transducer are provided inside the base (1). A cleaning box (2) is provided on the base (1). Two support plates (3) are provided inside the cleaning box (2). A slider (4) is provided on each of the two support plates (3). A rotating shaft (5) is rotatably mounted on the slider (4). A driving component is provided between the rotating shaft (5) and the cleaning box (2). A fixing box (6) is provided at one end of the rotating shaft (5). A plurality of clamping plates (7) are provided in the fixing box (6). An adjustment component is provided between one of the clamping plates (7) and the fixing box (6).

2. The ultrasonic cleaning machine for cigarette rollers according to claim 1, characterized in that: Three clamping plates (7) are provided, two of which are rotatably connected to the clamping plates (7) and the fixing box (6). The adjusting component includes a screw (9), and a limiting block (8) is rotatably installed at the lower end of the screw (9). The limiting block (8) is fixedly connected to one of the clamping plates (7).

3. The ultrasonic cleaning machine for cigarette rollers according to claim 2, characterized in that: A guide rod (10) is installed on the fixing box (6), and the guide rod (10) is slidably disposed with the limiting block (8) and the screw (9).

4. An ultrasonic cleaning machine for cigarette rollers according to claim 1, characterized in that: The drive assembly includes a transmission rod (11) that rotates on the cleaning box (2). A worm gear (12) is rotatably mounted inside the slider (4). The worm gear (12) slides with the transmission rod (11). A worm wheel (13) is mounted on the rotating shaft (5). The worm gear (12) meshes with the worm wheel (13) for transmission.

5. An ultrasonic cleaning machine for cigarette rollers according to claim 4, characterized in that: A transmission rod 2 (17) is provided at the same end of the two transmission rods 1 (11). Both the transmission rod 2 (17) and the transmission rod 1 (11) are equipped with bevel gears (18). The bevel gears (18) on the transmission rod 2 (17) mesh with the bevel gears (18) on the transmission rod 1 (11).

6. An ultrasonic cleaning machine for cigarette rollers according to claim 1, characterized in that: A card plate (15) is slidably mounted on the upper part of the slider (4). The card plate (15) is set in an "L" shape. A slot (14) is provided on the support plate (3). The card plate (15) is inserted into the slot (14).

7. An ultrasonic cleaning machine for cigarette rubber rollers according to claim 6, characterized in that: A spring telescopic rod (16) is provided between the card plate (15) and the slider (4). One end of the spring telescopic rod (16) is installed on the slider (4), and the other end of the spring telescopic rod (16) is installed on the card plate (15).

Citation Information

Patent Citations

  • Ultrasonic cleaning machine for cigarette rubber covered roller

    CN213378240U