Cutting auxiliary calibration device for plunger blank machining

By designing a cutting auxiliary calibration device and using the auxiliary and clamping mechanism on the limit rod, the workpiece can be supported and clamped in all directions, which solves the vibration problem caused by the lack of intermediate support during the cutting process and improves the cutting accuracy and blade life.

CN224115258UActive Publication Date: 2026-04-14JIYUAN JINQIU HEAVY MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIYUAN JINQIU HEAVY MASCH CO LTD
Filing Date
2025-04-02
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing cutting devices suffer from severe workpiece vibration during the cutting process due to the lack of intermediate support and clamping, which affects cutting accuracy and edge smoothness, and may also shorten blade life.

Method used

A cutting auxiliary calibration device for processing plunger blanks was designed. By setting an auxiliary mechanism, a clamping mechanism and a fixing mechanism on the limiting rod, the device can achieve all-round support and clamping of the workpiece. The stability of the workpiece during the cutting process is ensured by using threaded fit and spring fixation.

Benefits of technology

It improves cutting accuracy and processing quality, reduces workpiece vibration, and extends the service life of the cutting blade.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutting devices, and discloses a cutting auxiliary calibration device for plunger blank processing, which comprises a device box, an auxiliary mechanism, a clamping mechanism, a control mechanism and a fixing mechanism, and is characterized in that a limiting rod is arranged between two limiting frames on the device box, so that the plunger blank processing can be finished, and the plunger blank processing can be finished. An auxiliary mechanism is arranged on the limiting rod, a clamping mechanism, a control mechanism and a fixing mechanism are arranged on a mechanism frame of the auxiliary mechanism, the auxiliary mechanism can be moved to the cutting position, the auxiliary mechanism is fixed to the limiting rod through the fixing mechanism, and then a first triangular clamping plate and a second triangular clamping plate are moved through the control mechanism; and the workpiece is clamped and fixed, so that the cutting position of the workpiece is supported and clamped, vibration is reduced, and the cutting precision and the cutting machining quality are improved.
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Description

Technical Field

[0001] This utility model relates to the field of cutting device technology, specifically a cutting auxiliary calibration device for processing plunger blanks. Background Technology

[0002] A plunger blank is the raw material of a plunger that has not undergone any processing. Cutting a plunger blank requires a cutting device.

[0003] Currently, some cutting devices on the market, such as the utility model patent with authorization announcement number CN221018874U, disclose a cutting device for processing stainless steel round bars. This device, through the setting of the drive component, first inserts one end of the bar into the interior of the telescopic barrel, then slides the extrusion cylinder on the outside of the telescopic barrel, and the extrusion cylinder simultaneously extrudes the circumference of the moving block. The moving block contacts and extrudes the outside of the bar, and then the extrusion head moves to clamp the end face of the bar. Finally, the bar is cut by the cutting machine. However, during use, this device only supports and clamps the two ends of the workpiece. When the cutting position is far from the clamping position, the workpiece is prone to large-scale vibration during the cutting process due to the lack of support and clamping at the cutting position. This leads to reduced cutting accuracy and uneven cutting edges, which not only affects the cutting quality but may also shorten the service life of the cutting blade equipment.

[0004] Therefore, we propose a cutting auxiliary calibration device for processing plunger blanks to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to solve the problem that some current cutting devices only support and clamp the two ends of the workpiece during use. When the cutting position is far from the clamping position, the workpiece is prone to large-scale vibration during the cutting process due to the lack of support and clamping at the cutting position. This leads to reduced cutting accuracy and uneven cutting edges, which not only affects the cutting quality but may also shorten the service life of the cutting blade equipment.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a cutting auxiliary calibration device for processing plunger blanks, comprising: a device box, wherein limit frames are symmetrically arranged on the device box, and a limit rod is arranged between the two limit frames;

[0007] An auxiliary mechanism is provided on the limiting rod. The auxiliary mechanism includes two mechanism frames, and a connecting plate is connected between the two mechanism frames. A limiting hole is provided on the mechanism frame to slide and connect with the limiting rod.

[0008] A clamping mechanism is provided on the mechanism frame, and the clamping mechanism includes a first triangular clamping plate and a second triangular clamping plate;

[0009] A control mechanism is provided on the limit frame and the mechanism frame, and the first triangular clamp and the second triangular clamp move under the action of the control mechanism;

[0010] A fixing mechanism is provided on the limiting frame, and the auxiliary mechanism is fixed to the limiting rod by the fixing mechanism.

[0011] Furthermore, a cutting machine is movably mounted on the back of the device box.

[0012] Furthermore, the control mechanism includes two screws, each with a sprocket at its top end, and a transmission chain between the two sprockets. One of the screws has a rotating rod at its top end. The screws are symmetrically provided with a first external thread and a second external thread, which are opposite in direction. The first triangular clamp has a first threaded hole that is threadedly connected to the second external thread, and the second triangular clamp has a second threaded hole that is threadedly connected to the first external thread. The second triangular clamp also has a first through-plate groove that is slidably connected to the first triangular clamp.

[0013] Furthermore, the mechanism frame is symmetrically provided with spring compression chambers, and a rotating chamber is provided between the two spring compression chambers. A wire hole is provided between the spring compression chamber and the rotating chamber. The fixing mechanism includes a rotating column, a baffle, and a compression spring. The rotating column is rotatably connected in the rotating chamber, and a rotating plate is connected to one end of the rotating column. The baffle and the compression spring are arranged in the spring compression chamber. A locking post is connected to one side of the baffle, and a pull line is connected between the other side of the baffle and the rotating column. A knob is connected to the other end of the rotating column. Multiple evenly distributed locking holes are provided on the limiting rod, and the locking holes are adapted to the locking posts.

[0014] Furthermore, the limiting frame is provided with a limiting mechanism, which includes a first triangular limiting plate and a second triangular limiting plate. The first triangular limiting plate has a third threaded hole that is threadedly connected to the second external thread, and the second triangular limiting plate has a fourth threaded hole that is threadedly connected to the first external thread. The second triangular limiting plate also has a second through-plate groove that is slidably connected to the first triangular limiting plate. Both the first and second triangular limiting plates are provided with ball bearings.

[0015] Furthermore, a material discharge chamber is provided on the upper surface of the device box, a filter screen is inclinedly arranged in the material discharge chamber, a material outlet is provided on the front of the device box at a position corresponding to the filter screen, and a waste bin is provided at the bottom of the material discharge chamber.

[0016] The beneficial effects of this utility model are as follows: By setting a limiting rod between two limiting frames on the device box, and setting an auxiliary mechanism on the limiting rod, and setting a clamping mechanism, a control mechanism, and a fixing mechanism on the mechanism frame of the auxiliary mechanism, the auxiliary mechanism can be moved to the cutting position, and the auxiliary mechanism can be fixed on the limiting rod by the fixing mechanism. Then, the first triangular clamp and the second triangular clamp are moved by the control mechanism to clamp and fix the workpiece, thereby supporting and clamping the cutting position of the workpiece, reducing vibration, and improving cutting accuracy and cutting quality. Attached Figure Description

[0017] Figure 1 This is a first structural schematic diagram of the cutting auxiliary calibration device for processing plunger blanks according to this utility model;

[0018] Figure 2 This is a second structural schematic diagram of the cutting auxiliary calibration device for processing plunger blanks according to this utility model;

[0019] Figure 3 This is a cross-sectional view of the cutting auxiliary calibration device for processing plunger blanks according to this utility model.

[0020] Figure 4 This is a schematic diagram of the first part of the cutting auxiliary calibration device for processing plunger blanks according to this utility model;

[0021] Figure 5 This is a schematic diagram of the second part of the cutting auxiliary calibration device for processing plunger blanks according to this utility model;

[0022] Figure 6 This is a cross-sectional view of the second part of the cutting auxiliary calibration device for processing plunger blanks according to this utility model;

[0023] Figure 7 This is a schematic diagram of the fixing mechanism of the cutting auxiliary calibration device for processing plunger blanks according to this utility model.

[0024] The names corresponding to each mark in the diagram:

[0025] 1. Device box; 101. Material discharge chamber; 102. Material outlet; 2. Limiting frame; 3. Limiting rod; 31. Locking hole; 4. Auxiliary mechanism; 401. Limiting hole; 41. Mechanism frame; 411. Spring compression chamber; 412. Rotating chamber; 413. Wire passage hole; 42. Connecting plate; 5. Clamping mechanism; 51. First triangular clamping plate; 52. Second triangular clamping plate; 521. First through plate groove; 6. Control mechanism; 61. Screw; 611. First outer... Thread; 612, Second external thread; 62, Sprocket; 63, Drive chain; 64, Rotating rod; 7, Fixing mechanism; 71, Rotating column; 72, Baffle; 73, Compression spring; 74, Locking pin; 75, Pull line; 76, Knob; 8, Cutting machine; 9, Limiting mechanism; 91, First triangular limiting plate; 92, Second triangular limiting plate; 921, Second through-plate groove; 93, Ball bearing; 10, Filter screen; 11, Waste bin; 12, Protective box. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.

[0027] Embodiments of this utility model:

[0028] like Figures 1-7 As shown, this utility model provides a cutting auxiliary calibration device for processing plunger blanks, including a device box 1, an auxiliary mechanism 4, a clamping mechanism 5, a control mechanism 6, and a fixing mechanism 7. Limiting frames 2 are symmetrically arranged on the device box 1, and a limiting rod 3 is arranged between the two limiting frames 2. A cutting machine 8 is movably arranged on the back of the device box 1, which can move the cutting machine 8 to the workpiece cutting position for cutting.

[0029] like Figures 1-7 As shown, the auxiliary mechanism 4 is mounted on the limiting rod 3. The auxiliary mechanism 4 includes two mechanism frames 41, and a connecting plate 42 is connected between the two mechanism frames 41. The mechanism frames 41 are provided with limiting holes 401 that are slidably connected to the limiting rod 3. Spring compression chambers 411 are symmetrically provided inside the mechanism frames 41. A rotating chamber 412 is provided between the two spring compression chambers 411, and a wire-passing hole 413 is provided between the spring compression chambers 411 and the rotating chamber 412, which can move the auxiliary mechanism 4 so that the cutting position is located between the two mechanism frames 41.

[0030] like Figures 1-7As shown, the clamping mechanism 5 is mounted on the mechanism frame 41. The clamping mechanism 5 includes a first triangular clamping plate 51 and a second triangular clamping plate 52. The control mechanism 6 is mounted on the limiting frame 2 and the mechanism frame 41. The first triangular clamping plate 51 and the second triangular clamping plate 52 move under the action of the control mechanism 6. The control mechanism 6 includes two screws 61, each with a sprocket 62 at its top. A transmission chain 63 is provided between the two sprockets 62. A rotating rod 64 is provided at the top of one of the screws 61. The screws 61 are symmetrically provided with first external threads 6. 11 and the second external thread 612, the first external thread 611 and the second external thread 612 have opposite thread directions, the first triangular clamp 51 has a first threaded hole that is threadedly connected to the second external thread 612, the second triangular clamp 52 has a second threaded hole that is threadedly connected to the first external thread 611, and the second triangular clamp 52 has a first through plate groove 521 that is slidably connected to the first triangular clamp 51. Through the threaded engagement, the first triangular clamp 51 and the second triangular clamp 52 can move to clamp and fix the workpiece.

[0031] like Figures 1-7 As shown, the fixing mechanism 7 is set on the limiting frame 2, and the auxiliary mechanism 4 is fixed on the limiting rod 3 through the fixing mechanism 7. The fixing mechanism 7 includes a rotating column 71, a baffle 72 and a compression spring 73. The rotating column 71 is rotatably connected in the rotating cavity 412, and one end of the rotating column 71 is connected to a rotating plate. The baffle 72 and the compression spring 73 are set in the spring compression cavity 411. One side of the baffle 72 is connected to a locking post 74, and the other side of the baffle 72 is connected to the rotating column 71 by a pull line 75. The other end of the rotating column 71 is connected to a knob 76. The limiting rod 3 has multiple evenly distributed locking holes 31. The locking holes 31 are adapted to the locking posts 74. The locking posts 74 can be pulled into the spring compression cavity 411 by rotating the knob 76. Then, the auxiliary mechanism 4 is moved to the cutting position, and then the knob 76 is released. The locking posts 74 will be inserted into the locking holes 31 under the action of the compression spring 73 and fixed.

[0032] like Figures 1-7As shown, a limiting mechanism 9 is provided on the limiting frame 2. The limiting mechanism 9 includes a first triangular limiting plate 91 and a second triangular limiting plate 92. The first triangular limiting plate 91 has a third threaded hole that is threadedly connected to the second external thread 612. The second triangular limiting plate 92 has a fourth threaded hole that is threadedly connected to the first external thread 611. The second triangular limiting plate 92 also has a second through-plate groove 921 that is slidably connected to the first triangular limiting plate 91. Both the first triangular limiting plate 91 and the second triangular limiting plate 92 are provided with balls 93. Through this arrangement, the first triangular limiting plate and the second triangular limiting plate 92 can move by means of threaded engagement, thereby limiting the position of the workpiece. The balls 93 will contact the workpiece, which facilitates the axial movement of the workpiece. Both the mechanism frame 41 and the top of the limiting frame 2 are provided with protective boxes 12 to protect the sprocket 62 and the transmission chain 63.

[0033] like Figures 1-7 As shown, a material discharge chamber 101 is provided on the upper surface of the device box 1. A filter screen plate 10 is inclinedly arranged in the material discharge chamber 101. A discharge port 102 is provided on the front of the device box 1 at a position corresponding to the filter screen plate 10. A waste bin 11 is provided at the bottom of the material discharge chamber 101. With this arrangement, the cut workpiece can fall onto the filter screen plate 10 in the material discharge chamber 101. The workpiece is discharged through the discharge port 102, while the waste generated by cutting falls into the waste bin 11 for collection.

[0034] Specifically, the workpiece to be processed is inserted between the first triangular limiting plate 91 and the second triangular limiting plate 92 of the limiting frame 2. Then, the rotating rod 64 of the control mechanism 6 is rotated, and with the cooperation of the sprocket 62 and the transmission chain 63, the two screws 61 rotate. Under the threaded engagement, the first triangular limiting plate 91 and the second triangular limiting plate 92 move to limit the workpiece. The ball bearing 93 contacts the workpiece. Then, the knob 76 is rotated to pull the locking pin 74 into the spring compression chamber 411. The auxiliary mechanism 4 is then moved to the cutting position, so that the cutting position is between the two mechanism frames 41. Then, the knob is released. Knob 76 and locking pin 74 will be inserted into locking hole 31 under the action of compression spring 73 for fixation. Then, rotate the rotating rod 64 of clamping mechanism 5 on mechanism frame 41. Under the threaded engagement, first triangular clamp 51 and second triangular clamp 52 move to clamp and fix the workpiece. Then, the cutting machine 8 can be moved to the workpiece cutting position for cutting. The waste generated during the cutting process will fall into waste bin 11 through filter screen 10 for collection. The cut workpiece can fall onto filter screen 10 in discharge chamber 101 and then be discharged through discharge port 102.

Claims

1. A cutting auxiliary calibration device for processing plunger blanks, characterized in that, include: Device box (1), with limit frames (2) symmetrically arranged on the device box (1), and a limit rod (3) arranged between the two limit frames (2); An auxiliary mechanism (4) is set on a limiting rod (3). The auxiliary mechanism (4) includes two mechanism frames (41), and a connecting plate (42) is connected between the two mechanism frames (41). A limiting hole (401) that is slidably connected to the limiting rod (3) is provided on the mechanism frame (41). A clamping mechanism (5) is provided on the mechanism frame (41). The clamping mechanism (5) includes a first triangular clamp (51) and a second triangular clamp (52). The control mechanism (6) is set on the limit frame (2) and the mechanism frame (41). The first triangular clamp (51) and the second triangular clamp (52) move under the action of the control mechanism (6). The fixing mechanism (7) is set on the limiting frame (2), and the auxiliary mechanism (4) is fixed on the limiting rod (3) through the fixing mechanism (7).

2. The cutting auxiliary calibration device for processing plunger blanks according to claim 1, characterized in that: A cutting machine (8) is movably mounted on the back of the device box (1).

3. The cutting auxiliary calibration device for processing plunger blanks according to claim 1, characterized in that: The control mechanism (6) includes two screws (61), each screw (61) has a sprocket (62) at its top end, and a transmission chain (63) is provided between the two sprockets (62). One of the screws (61) has a rotating rod (64) at its top end. The screw (61) has a first external thread (611) and a second external thread (612) symmetrically arranged. The first external thread (611) and the second external thread (612) have opposite thread directions. The first triangular clamp (51) has a first threaded hole that is threadedly connected to the second external thread (612). The second triangular clamp (52) has a second threaded hole that is threadedly connected to the first external thread (611). The second triangular clamp (52) has a first through-plate groove (521) that is slidably connected to the first triangular clamp (51).

4. The cutting auxiliary calibration device for processing plunger blanks according to claim 1, characterized in that: The mechanism frame (41) has symmetrically arranged spring compression cavities (411), and a rotating cavity (412) is formed between the two spring compression cavities (411). A wire hole (413) is formed between the spring compression cavities (411) and the rotating cavity (412). The fixing mechanism (7) includes a rotating column (71), a baffle (72), and a compression spring (73). The rotating column (71) is rotatably connected to the rotating cavity (412), and the rotating column (71) is... A rotating plate is connected to the end of the baffle (72) and the compression spring (73) are arranged in the spring compression chamber (411). A locking post (74) is connected to one side of the baffle (72), and a pull line (75) is connected between the other side of the baffle (72) and the rotating post (71). A knob (76) is connected to the other end of the rotating post (71). Multiple evenly distributed locking holes (31) are opened on the limiting rod (3), and the locking holes (31) are adapted to the locking post (74).

5. The cutting auxiliary calibration device for processing plunger blanks according to claim 3, characterized in that: The limiting frame (2) is provided with a limiting mechanism (9), which includes a first triangular limiting plate (91) and a second triangular limiting plate (92). The first triangular limiting plate (91) has a third threaded hole that is threadedly connected to the second external thread (612). The second triangular limiting plate (92) has a fourth threaded hole that is threadedly connected to the first external thread (611). The second triangular limiting plate (92) has a second through-plate groove (921) that is slidably connected to the first triangular limiting plate (91). Both the first triangular limiting plate (91) and the second triangular limiting plate (92) are provided with balls (93).

6. The cutting auxiliary calibration device for processing plunger blanks according to claim 1, characterized in that: The upper surface of the device box (1) is provided with a material discharge chamber (101), and a filter screen plate (10) is inclinedly arranged in the material discharge chamber (101). The front of the device box (1) is provided with a discharge port (102) corresponding to the filter screen plate (10), and a waste box (11) is provided at the bottom of the material discharge chamber (101).

Citation Information

Patent Citations

  • A cutting device for processing stainless steel round bars

    CN221018874U