Grooving device for ceramic floor manufacturing

Abstract

The utility model relates to a grooving device for ceramic floor manufacturing. The grooving device comprises a rack, a working platform, a fixing mechanism and a rotary cutting mechanism. The working platform is arranged on the rack, and a through hole is formed in the middle of the working platform; the fixing mechanism is arranged on the working platform and used for temporarily fixing the ceramic floor to be subjected to rotary cutting; the rotary cutting mechanism is arranged on the rack and located over the working platform. The rotary cutting mechanism comprises a telescopic air cylinder, a rotary cutting motor, a rotating shaft, a supporting plate, a rotary cutting barrel and a rotary cutting head. The two ends of the telescopic air cylinder are fixed to the rack and the supporting plate and used for driving the supporting plate to move back and forth in the vertical direction. The rotary-cutting motor is fixed to the upper end face of the supporting plate, the rotating shaft is rotationally assembled on the supporting plate, the upper end of the rotating shaft is in transmission connection with an output shaft of the rotary-cutting motor, the lower end of the rotating shaft is fixed to the rotary-cutting cylinder in a butt joint mode, and the rotary-cutting head is arranged on the side wall of the lower end of the rotary-cutting cylinder. And a cylindrical through groove can be conveniently formed in the ceramic floor.

Description

Technical Field

[0001] This utility model belongs to the technical field of auxiliary equipment for ceramic production and installation, and specifically relates to a grooving device for manufacturing ceramic flooring. Background Technology

[0002] Flooring refers to the board surface laid on the ground or interior surface of a house. Based on the material, flooring is divided into ceramic flooring and wood flooring. Ceramic flooring is characterized by its wear resistance, fire resistance, water resistance, high load-bearing capacity, long lifespan, easy cleaning, and aesthetic appeal; it is widely used in flooring and house surface decoration. After the ceramic flooring is installed, grooves or cylindrical through-holes need to be pre-cut in the ceramic flooring to facilitate the installation of other pipes or decorative materials inside the house or on the floor. The cutting of grooves or cylindrical through-holes is usually done mechanically.

[0003] Chinese utility model patent CN212288199U discloses a "grooving device for manufacturing ceramic flooring." This device includes a conveying mechanism, a supporting mechanism, a grooving mechanism, and a receiving box. The top of the conveying mechanism is connected to multiple sets of clamping components for securing the flooring. The top of the connecting plate of the conveying mechanism is connected to a supporting mechanism for assisting the belt, and the grooving mechanism is connected to the side of the connecting plate. A receiving box is located on the right side of the conveying mechanism. The conveying mechanism includes conveyor wheels, a belt, and vertical plates. Two sets of conveyor wheels arranged side-by-side are connected to a belt for transmission. Rotating shafts with bearing seats welded to their outer circumferences are welded to both sides of the conveyor wheels. Vertical plates are located on both sides of the conveyor wheels. The outer circumference of the bearing seats is bonded to the inner wall of a circular channel opened in the vertical plate using adhesive. Two sets of circular channels opened in the connecting plate pass between the two sets of rotating shafts on one side, achieving semi-automatic grooving of ceramic flooring. However, this device cannot meet the requirements for opening cylindrical through-grooves in ceramic flooring. Utility Model Content

[0004] To facilitate the creation of cylindrical grooves in ceramic flooring, this invention provides a grooving device for ceramic flooring manufacturing. To achieve the above objective, the specific technical solution adopted by this invention is as follows:

[0005] A grooving device for manufacturing ceramic flooring includes a frame, a work platform, a fixing mechanism, and a rotary cutting mechanism. The work platform is mounted on the frame, and a through hole is formed in the middle of the work platform. The fixing mechanism is mounted on the work platform for temporarily fixing the ceramic flooring to be rotary cut. The rotary cutting mechanism is mounted on the frame, located directly above the work platform. The rotary cutting mechanism includes a telescopic cylinder, a rotary cutting motor, a rotating shaft, a support plate, a rotary cutting cylinder, and a rotary cutting head. The two ends of the telescopic cylinder are fixed to the frame and the support plate, and are used to drive the support plate to reciprocate vertically. The rotary cutting motor is fixed to the upper surface of the support plate. The rotating shaft is rotatably mounted on the support plate, and the upper end of the rotating shaft is connected to the output shaft of the rotary cutting motor. The lower end of the rotating shaft is connected to and fixed to the rotary cutting cylinder. The rotary cutting head is mounted on the side wall at the lower end of the rotary cutting cylinder.

[0006] The beneficial effects of this utility model of a grooving device for manufacturing ceramic flooring are as follows: The ceramic flooring is placed on the work platform and fixed by the fixing mechanism. The position where the cylindrical through-hole needs to be opened on the ceramic flooring is aligned with the through hole. The rotary cutting motor drives the rotary cutting cylinder to rotate through the shaft, and the telescopic cylinder drives the rotary cutting cylinder to move downward to cut the ceramic flooring and complete the opening of the cylindrical through-hole. It has the characteristics of simple structure and easy operation. During the rotary cutting process, the work platform provides support for the ceramic flooring, and the fixing mechanism fixes it, reducing the vibration or shaking of the ceramic flooring during the rotary cutting process, which could cause the ceramic flooring to break.

[0007] Furthermore, a support column is provided on the upper end face of the support plate, the rotary cutting motor is fixed on the upper end face of the support column, and the free end of the output shaft of the rotary cutting motor is connected and fixed to the upper end of the rotating shaft.

[0008] Beneficial effects: Connecting the upper end of the rotating shaft to the free end of the output shaft of the rotary cutting motor results in a simple, stable connection structure and good transmission effect.

[0009] Furthermore, the grooving device for manufacturing ceramic flooring also includes a cooling mechanism, which includes a water tank, a water pump, and a water pipe. The water pump is located inside the water tank, one end of the water pipe is connected to the water pump, the water tank is fixed on the frame, and the outlet of the other end of the water tank is aligned with the upper end face of the rotary cutting cylinder.

[0010] Beneficial effects: The cooling mechanism sprays cooling water onto the rotary cutting cylinder, reducing the working temperature of the rotary cutting cylinder and facilitating stable rotary cutting; the cooling water moistens the dust generated during rotary cutting, reducing or preventing dust pollution.

[0011] Furthermore, a slag removal groove is provided on the outer circumferential side of the rotary cutting cylinder, and the slag removal groove extends through the rotary cutting cylinder along its axial direction.

[0012] Beneficial effects: The slag discharge tank provides a discharge channel for the slag generated during the rotary cutting process, improving the rotary cutting efficiency and stability; the slag discharge tank stores some cooling water, providing a cooling effect for the cooling mechanism.

[0013] Furthermore, the slag removal groove includes at least three grooves, which are evenly spaced along the circumference of the rotary cutting cylinder.

[0014] Beneficial effects: Setting up multiple slag discharge channels further facilitates the discharge of slag and improves the cooling effect.

[0015] Furthermore, the telescopic cylinder includes four sets, and the lower ends of the four sets of telescopic cylinders are respectively fixed to the four corners of the upper surface of the support plate.

[0016] Beneficial effect: Setting the telescopic cylinders into 4 groups, with all 4 groups moving forward and backward simultaneously, helps to distribute the force evenly on the support plate.

[0017] Furthermore, the fixing mechanism includes baffles and a top-pressing unit; the baffles include three sets, respectively located on the three sides of the working platform, forming a gate shape; the top-pressing unit includes an L-shaped bracket, a top-pressing cylinder, and a top-pressing plate, one end of the L-shaped bracket is fixed on the working platform, the upper end of the top-pressing cylinder is fixed on the L-shaped bracket, and the lower end is fixed on the top-pressing plate, for driving the top-pressing plate to move back and forth in the vertical direction.

[0018] Beneficial effects: When the ceramic floor is placed on the work platform, the baffle acts as a stop and limit, improving the positioning efficiency of the ceramic floor on the work platform; the top pressure unit applies top pressure to the ceramic floor, forming a clamping and fixing effect with the cooperation of the work platform. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural schematic diagram of an embodiment of the grooving device for manufacturing ceramic flooring according to this utility model;

[0020] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0021] Figure 3 This is a front view of an embodiment of the grooving device for manufacturing ceramic flooring according to this utility model;

[0022] Figure 4 This is a cross-sectional view of the cooling mechanism of an embodiment of the grooving device for manufacturing ceramic flooring according to this utility model.

[0023] Numbering in the diagram: 1-Frame, 2-Working platform, 3-Fixing mechanism, 31-Baffle, 32-L-shaped bracket, 33-Top pressure cylinder, 34-Top pressure plate, 4-Vessel cutting mechanism, 41-Telescopic cylinder, 42-Vessel cutting motor, 43-Support plate, 44-Vessel cutting cylinder, 45-Vessel cutting head, 46-Support column, 47-Rotating shaft, 5-Through hole, 6-Cooling mechanism, 61-Water tank, 62-Water pump, 63-Water pipe, 7-Slag removal trough. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:

[0025] The specific structure of the grooving device for ceramic flooring manufacturing according to this utility model is as follows: Figure 1 and Figure 3 As shown, the system includes a frame 1, a work platform 2, a fixing mechanism 3, and a rotary cutting mechanism 4. The work platform 2 is mounted on the frame 1, and a through hole 5 is provided in the middle of the work platform 2. The fixing mechanism 3 is mounted on the work platform 2 and is used to temporarily fix the ceramic flooring to be rotary cut. The rotary cutting mechanism 4 is mounted on the frame 1 and is located directly above the work platform 2.

[0026] like Figure 2 As shown, the rotary cutting mechanism 4 includes a telescopic cylinder 41, a rotary cutting motor 42, a rotating shaft 47, a support plate 43, a rotary cutting cylinder 44, and a rotary cutting head 45. The two ends of the telescopic cylinder 41 are fixed to the frame 1 and the support plate 43, and are used to drive the support plate 43 to move back and forth vertically. In this embodiment, the telescopic cylinder 41 includes four sets, with the lower ends of the four sets of telescopic cylinders 41 respectively fixed to the four corners of the upper surface of the support plate 43. Arranging the telescopic cylinders 41 in four sets, with all four sets moving forward and backward simultaneously, facilitates uniform force distribution on the support plate 43. In other embodiments, the telescopic cylinders include three sets, arranged in a triangular pattern.

[0027] A rotary cutting motor 42 is fixed to the upper surface of a support plate 43. A rotating shaft 47 is rotatably mounted on the support plate 43. The upper end of the rotating shaft 47 is connected to the output shaft of the rotary cutting motor 42, and the lower end of the rotating shaft 47 is fixed to the rotary cutting cylinder 44. A rotary cutting head 45 is disposed on the side wall at the lower end of the rotary cutting cylinder 44. In this embodiment, a support column 46 is provided on the upper surface of the support plate 43, and the rotary cutting motor 42 is fixed to the upper surface of the support column 46. The free end of the output shaft of the rotary cutting motor 42 is fixed to the upper end of the shaft. Connecting the upper end of the rotating shaft 47 to the free end of the output shaft of the rotary cutting motor 42 has the advantages of simple connection structure, stability, and good transmission effect. In other embodiments, the rotary cutting motor is fixed to the support plate, and the rotary cutting motor and the rotating shaft are driven by a bevel gear.

[0028] In this embodiment, the grooving device for manufacturing ceramic flooring further includes a cooling mechanism 6, such as... Figure 4As shown, the cooling mechanism 6 includes a water tank 61, a water pump 62, and a water pipe 63. The water pump 62 is installed inside the water tank 61, and one end of the water pipe 63 is connected to the water pump 62. The water tank 61 is fixed on the frame 1, and the outlet of the other end of the water tank 61 is aligned with the upper end face of the rotary cutting cylinder 44. The cooling mechanism 6 sprays cooling water onto the rotary cutting cylinder 44 to reduce its working temperature, which is beneficial for the stable operation of the rotary cutting process. The cooling water also moistens the dust generated during the rotary cutting process, reducing or preventing dust contamination. A slag discharge groove 7 is provided on the outer circumferential side of the rotary cutting cylinder 44, and the slag discharge groove 7 extends axially along the rotary cutting cylinder 44. The slag discharge groove 7 provides a discharge channel for the slag generated during the rotary cutting process, improving the rotary cutting efficiency and stability. The slag discharge groove 7 stores some cooling water, providing the cooling effect of the cooling mechanism 6. There are three slag discharge grooves 7, evenly spaced along the circumference of the rotary cutting cylinder 44. The three slag discharge grooves 7 further facilitate the discharge of slag and improve the cooling effect. In other embodiments, the number of slag removal grooves is four or five or more, and they are evenly spaced along the circumference of the rotary cutting cylinder.

[0029] In this embodiment, the fixing mechanism 3 includes a baffle 31 and a pressing unit. The baffle 31 comprises three sets, located on the three sides of the working platform 2, forming a gate shape. The pressing unit includes an L-shaped bracket 32, a pressing cylinder 33, and a pressing plate 34. One end of the L-shaped bracket 32 ​​is fixed to the working platform 2, the upper end of the pressing cylinder 33 is fixed to the L-shaped bracket 32, and the lower end is fixed to the pressing plate 34, used to drive the pressing plate 34 to move back and forth in the vertical direction. When the ceramic floor is placed on the working platform 2, the baffle 31 forms a stop and limit, improving the positioning efficiency of the ceramic floor on the working platform 2. The pressing unit applies pressure to the ceramic floor, forming a clamping and fixing effect with the cooperation of the working platform 2. In other embodiments, the fixing mechanism specifically includes multiple sets of pressing cylinders, the upper end of the pressing cylinder is fixed to the frame, and the lower end of the pressing cylinder is fixed to a pressing plate.

[0030] In use, the ceramic floor is placed on the work platform 2 and fixed by the fixing mechanism 3. The position where the cylindrical through groove needs to be opened on the ceramic floor is aligned with the through hole 5. The rotary cutting motor 42 drives the rotary cutting cylinder 44 to rotate through the rotating shaft 47. The telescopic cylinder 41 drives the rotary cutting cylinder 44 to move downward to cut the ceramic floor and complete the opening of the cylindrical through groove on the ceramic floor.

[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present utility model, and these improvements and substitutions should also be considered within the protection scope of the present utility model.

Claims

1. A grooving device for manufacturing ceramic flooring, characterized in that, The device includes a frame, a work platform, a fixing mechanism, and a rotary cutting mechanism. The work platform is mounted on the frame and has a through hole in its center. The fixing mechanism is mounted on the work platform for temporarily fixing the ceramic flooring to be rotary cut. The rotary cutting mechanism is mounted on the frame and located directly above the work platform. The rotary cutting mechanism includes a telescopic cylinder, a rotary cutting motor, a rotating shaft, a support plate, a rotary cutting cylinder, and a rotary cutting head. The two ends of the telescopic cylinder are fixed to the frame and the support plate, driving the support plate to reciprocate vertically. The rotary cutting motor is fixed to the upper surface of the support plate. The rotating shaft is rotatably mounted on the support plate, with its upper end connected to the output shaft of the rotary cutting motor and its lower end fixed to the rotary cutting cylinder. The rotary cutting head is located on the side wall at the lower end of the rotary cutting cylinder.

2. The grooving device for manufacturing ceramic flooring according to claim 1, characterized in that, A support column is provided on the upper end face of the support plate, and the rotary cutting motor is fixed on the upper end face of the support column. The free end of the output shaft of the rotary cutting motor is connected and fixed to the upper end of the rotating shaft.

3. The grooving device for manufacturing ceramic flooring according to claim 2, characterized in that, The grooving device for manufacturing ceramic flooring also includes a cooling mechanism, which includes a water tank, a water pump, and a water pipe. The water pump is located inside the water tank, one end of the water pipe is connected to the water pump, the water tank is fixed on the frame, and the outlet of the other end of the water tank is aligned with the upper end face of the rotary cutting cylinder.

4. The grooving device for manufacturing ceramic flooring according to claim 3, characterized in that, A slag removal groove is provided on the outer circumferential side of the rotary cutting cylinder, and the slag removal groove extends through the rotary cutting cylinder along its axial direction.

5. The grooving device for manufacturing ceramic flooring according to claim 4, characterized in that, The slag removal groove includes at least three grooves, which are evenly spaced along the circumference of the rotary cutting cylinder.

6. The grooving device for manufacturing ceramic flooring according to claim 1, characterized in that, The telescopic cylinder comprises four sets, and the lower ends of the four sets of telescopic cylinders are respectively fixed to the four corners of the upper surface of the support plate.

7. The grooving device for manufacturing ceramic flooring according to claim 1, characterized in that, The fixing mechanism includes baffles and a top-pressing unit; the baffles include three sets, located on the three sides of the working platform respectively, forming a gate shape; the top-pressing unit includes an L-shaped bracket, a top-pressing cylinder and a top-pressing plate, one end of the L-shaped bracket is fixed on the working platform, the upper end of the top-pressing cylinder is fixed on the L-shaped bracket and the lower end is fixed on the top-pressing plate, used to drive the top-pressing plate to move back and forth in the vertical direction.

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