Brake disc machining and girdling device
By using an electric push rod and servo motor driven ring cutting device, combined with bevel gear transmission and hydraulic system, the problem of low processing efficiency of brake disc ring grooves is solved, realizing automated and efficient ring cutting processing, reducing wear and debris flying.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2026-04-14
AI Technical Summary
After machining the brake disc ring groove, it is time-consuming and labor-intensive to reset the cutting tool using a threaded rod. The ring cutting action is achieved by manually driving the throttle in conjunction with the ring cutting tool, resulting in low processing efficiency.
The ring cutting device, driven by an electric push rod and a servo motor, combined with bevel gear transmission and a hydraulic system, enables flexible adjustment and automated operation of the ring cutting blade, and is equipped with a water pump for cooling.
It improves the efficiency of brake disc ring groove machining, reduces the labor intensity of manual operation, reduces wear, and effectively controls debris flying.
Smart Images

Figure CN224115264U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of brake disc processing technology, and in particular relates to a brake disc processing ring cutting device. Background Technology
[0002] Brake discs are the core component of automotive braking systems. The machining quality of their annular groove structure (such as heat dissipation grooves, weight reduction grooves, etc.) directly affects braking performance, heat dissipation efficiency, and NVH (noise, vibration, and harshness) performance.
[0003] Currently, after machining the brake disc ring groove, the cutting tool needs to be reset. The displacement of the cutting tool is controlled by the threaded rod. In other words, the reciprocating motion of the threaded rod needs to be controlled when changing ring materials, which is time-consuming and labor-intensive. The ring cutting action is achieved by manually driving the throttle in conjunction with the ring cutting tool, resulting in low processing efficiency. Utility Model Content
[0004] The technical problem this invention aims to solve is that using a threaded rod to reset the cutting blade after machining the brake disc ring groove is time-consuming and labor-intensive, and the ring cutting action is achieved by manually driving a throttle in conjunction with a ring cutting blade, resulting in low processing efficiency.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a brake disc processing ring cutting device, comprising a base, an inverted L-shaped fixing frame fixedly connected to the top of the base, a reinforcing plate fixedly connected to the connection between the base and the fixing frame, and further comprising...
[0006] A placement component, located on top of a base, includes a support column rotatably connected to the top of the base, a placement plate fixedly connected to the top of the support column, and a ring of fixed columns fixedly connected to the top of the placement plate.
[0007] The circumferential cutting assembly is located at the bottom of the fixed frame and includes a rotary motor located below the fixed frame. The output end of the rotary motor is fixedly connected to a circumferential cutting blade. The rotary motor adjusts the cutting position through an adjustment mechanism. The top of the base is provided with a drive mechanism for adjusting the direction of the support column.
[0008] Furthermore, the center of the placement tray is through-hole, the top of the support column is concave, an electric push rod is fixedly installed at the bottom of the support column, the free end of the electric push rod is fixedly connected to a cylinder, and the upper end of the cylinder is threadedly connected to a positioning sleeve.
[0009] Furthermore, a limit post is threadedly connected to the fixed post, the positioning sleeve is T-shaped, and a rubber ring is provided on the bottom wall of the positioning sleeve.
[0010] Furthermore, the adjustment mechanism includes a linear guide rail fixedly installed at the bottom of the fixed frame, a slider sliding horizontally on the linear guide rail, a hydraulic rod fixedly installed at the bottom of the slider, a mounting plate fixedly connected to the free end of the hydraulic rod, and a rotary motor fixedly installed on the outer wall of the mounting plate.
[0011] Furthermore, the drive mechanism includes a vertical plate fixedly installed on the top of the base, a servo motor fixedly installed on the outer wall of the vertical plate, a bevel gear one fixedly connected to the output end of the servo motor, and a bevel gear two meshing with the bevel gear one fixedly connected to the support column.
[0012] Furthermore, a water pump is fixedly installed on the outer wall of the mounting plate, and a nozzle is fixedly connected to the output end of the water pump, which is located on one side of the ring cutter.
[0013] The beneficial effects of this utility model after adopting the above structure are as follows:
[0014] (1) After inserting the brake disc into the limiting post, the positioning sleeve is screwed onto the cylinder after passing through the center of the brake disc. The brake disc can be positioned by controlling the retraction of the electric push rod. The rubber ring can reduce the wear of the positioning sleeve on the brake disc.
[0015] (2) The horizontal and vertical positions of the ring cutter can be flexibly adjusted. The ring cutter rotates under the meshing transmission of bevel gear one and bevel gear two. The rotation of the ring cutter can improve the processing efficiency of the brake disc.
[0016] (3) The water pump can be connected to an external water source and the nozzle can be used to cool the circumferential cut and reduce the flying of some debris. Attached Figure Description
[0017] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0018] Figure 1 This is a schematic diagram of the overall structure of a brake disc processing ring cutting device proposed in this utility model;
[0019] Figure 2 This is a front view of a brake disc processing ring cutting device proposed in this utility model;
[0020] Figure 3 This is a three-dimensional structural diagram of a brake disc processing ring cutting device proposed in this utility model;
[0021] Figure 4 This is a cross-sectional view of the support column of a brake disc processing ring cutting device proposed in this utility model.
[0022] In the attached diagram: 1. Base, 2. Fixing frame, 3. Reinforcing plate, 4. Support column, 5. Placement plate, 6. Fixing column, 7. Rotary motor, 8. Ring cutter, 9. Electric push rod, 10. Cylinder, 11. Positioning sleeve, 12. Limiting column, 13. Rubber ring, 14. Linear guide rail, 15. Slider, 16. Hydraulic rod, 17. Mounting plate, 18. Vertical plate, 19. Bevel gear one, 20. Bevel gear two, 21. Water pump, 22. Nozzle, 23. Servo motor. Detailed Implementation
[0023] like Figure 1-2 As shown, a brake disc processing ring cutting device includes a base 1, an inverted L-shaped fixing frame 2 fixedly connected to the top of the base 1, a reinforcing plate 3 fixedly connected to the connection between the base 1 and the fixing frame 2, and also includes a placement component and a ring cutting component. The placement component is located at the top of the base 1, and the ring cutting component is located at the bottom of the fixing frame 2.
[0024] like Figure 1-4 As shown, to facilitate the placement and positioning of the brake disc, the placement assembly includes a support column 4 rotatably connected to the top of the base 1. A placement disc 5 is fixedly connected to the top of the support column 4, and a ring of fixed columns 6 are fixedly connected to the top of the placement disc 5. The center of the placement disc 5 is through-hole, and the top of the support column 4 is concave. An electric push rod 9 is fixedly installed at the bottom of the support column 4. A cylinder 10 is fixedly connected to the free end of the electric push rod 9. A positioning sleeve 11 is threaded to the upper end of the cylinder 10. A limit post 12 is threaded to the fixed column 6. The positioning sleeve 11 is T-shaped, and a rubber ring 13 is provided on the bottom wall of the positioning sleeve 11. The rubber ring 13 can reduce the wear of the positioning sleeve 11 on the brake disc. After the brake disc is inserted into the limit post 12 and the positioning sleeve 11 is passed through the center of the brake disc, it is screwed onto the cylinder 10. Controlling the retraction of the electric push rod 9 can position the brake disc.
[0025] like Figure 1-3As shown, to improve the processing efficiency of the brake disc, the circumferential cutting assembly includes a rotary motor 7 located below the fixed frame 2. The output end of the rotary motor 7 is fixedly connected to a circumferential cutting blade 8. The rotary motor 7 adjusts the cutting position through an adjustment mechanism. The top of the base 1 is provided with a drive mechanism for adjusting the direction of the support column 4. The adjustment mechanism includes a linear guide rail 14 fixedly installed at the bottom of the fixed frame 2. A slider 15 slides horizontally on the linear guide rail 14. A hydraulic rod 16 is fixedly installed at the bottom of the slider 15. A mounting plate 17 is fixedly connected to the free end of the hydraulic rod 16. The rotary motor 7 is fixedly installed on the outer wall of the mounting plate 17. The drive mechanism includes a vertical plate 18 fixedly installed on the top of the base 1. The outer wall of the vertical plate 18 is fixedly... A servo motor 23 is installed, and a bevel gear 19 is fixedly connected to the output end of the servo motor 23. A bevel gear 20 that meshes with the bevel gear 19 is fixedly connected to the support column 4. The horizontal and vertical positions of the ring cutter 8 can be flexibly adjusted through the linear guide rail 14 and the hydraulic rod 16. The bevel gear 19 and the bevel gear 20 rotate under the meshing transmission action. The rotation of the ring cutter 8 can improve the processing efficiency of the brake disc. A water pump 21 is fixedly installed on the outer wall of the mounting plate 17. A nozzle 22 is fixedly connected to the output end of the water pump 21 and is located on one side of the ring cutter 8. The water pump 21 can be connected to an external water source. The nozzle 22 is used to cool the ring cut area and reduce the flying of some debris.
[0026] In practical use, a suitable diameter limiting post 12 can be screwed onto the fixing post 6 according to the diameter of the hole on the brake disc. Then, the brake disc to be processed is inserted into the limiting post 12. Then, the positioning sleeve 11 is passed through the center of the brake disc and screwed onto the cylinder 10. Controlling the retraction of the electric push rod 9 can position the brake disc. The setting of the rubber ring 13 can reduce the wear of the positioning sleeve 11 on the brake disc. According to the processing requirements, the linear guide rail 14 can be controlled to make the slider 15 drive the ring cutter 8 to slide laterally. Controlling the extension or retraction of the hydraulic rod 16 can adjust the height of the ring cutter 8. Turning on the rotary motor 7 can make the ring cutter 8 process the brake disc. Turning on the servo motor 23 can make the brake disc rotate under the meshing transmission of bevel gear 19 and bevel gear 20, thereby improving the processing efficiency of the brake disc. The water pump 21 can be connected to an external water source, and the nozzle 22 can be used to cool the ring cut area and reduce the flying of some debris.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents. In conclusion, if those skilled in the art, inspired by this description, design similar structural methods and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A brake disc processing ring cutting device, comprising a base (1), wherein an inverted L-shaped fixing frame (2) is fixedly connected to the top of the base (1), and a reinforcing plate (3) is fixedly connected at the connection between the base (1) and the fixing frame (2), characterized in that: Also includes The placement component is located on the top of the base (1) and includes a support column (4) rotatably connected to the top of the base (1). The top of the support column (4) is fixedly connected to a placement plate (5), and the top of the placement plate (5) is fixedly connected to a ring of fixed columns (6). The ring cutting assembly is located at the bottom of the fixed frame (2) and includes a rotary motor (7) located below the fixed frame (2). The output end of the rotary motor (7) is fixedly connected to a ring cutting blade (8). The rotary motor (7) adjusts the cutting position through an adjustment mechanism. The top of the base (1) is provided with a drive mechanism for adjusting the direction of the support column (4).
2. The brake disc processing ring cutting device according to claim 1, characterized in that: The center of the placement plate (5) is through, the top of the support column (4) is concave, an electric push rod (9) is fixedly installed at the bottom of the support column (4), a cylinder (10) is fixedly connected to the free end of the electric push rod (9), and a positioning sleeve (11) is threadedly connected to the upper end of the cylinder (10).
3. The brake disc processing ring cutting device according to claim 2, characterized in that: The fixed column (6) is threadedly connected to the limit column (12), the positioning sleeve (11) is T-shaped, and the bottom wall of the positioning sleeve (11) is provided with a rubber ring (13).
4. A brake disc processing ring cutting device according to claim 1 or 3, characterized in that: The adjustment mechanism includes a linear guide rail (14) fixedly installed at the bottom of the fixed frame (2), a slider (15) sliding horizontally on the linear guide rail (14), a hydraulic rod (16) fixedly installed at the bottom of the slider (15), a mounting plate (17) fixedly connected to the free end of the hydraulic rod (16), and a rotary motor (7) fixedly installed on the outer wall of the mounting plate (17).
5. The brake disc processing ring cutting device according to claim 4, characterized in that: The drive mechanism includes a vertical plate (18) fixedly installed on the top of the base (1), a servo motor (23) fixedly installed on the outer wall of the vertical plate (18), a bevel gear (19) fixedly connected to the output end of the servo motor (23), and a bevel gear (20) meshing with the bevel gear (19) fixedly connected to the support column (4).
6. The brake disc processing ring cutting device according to claim 4, characterized in that: A water pump (21) is fixedly installed on the outer wall of the mounting plate (17), and a nozzle (22) is fixedly connected to the output end of the water pump (21), which is located on one side of the ring cutter (8).