Iron outfitting piece surface grinding device
By installing a protective frame and pressure block in the grinding device to detect the storage status of the grinding head, and combining it with a conical dust removal hood and a sealed dust storage tank to handle dust, the problem of exposed grinding heads being easily damaged has been solved, and the stable operation of the device and environmental cleanliness have been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG WANGONG IND CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-14
AI Technical Summary
Existing grinding devices do not provide adequate protection for the grinding head when the grinding structure is not in operation, leaving the grinding head exposed and susceptible to corrosion or damage, which affects the stable operation of the device.
A surface grinding device for iron outfitting components was designed, including a grinding bracket, a grinding head module, a grinding dust removal frame, a conical dust removal hood, a sealed dust storage tank, a protective frame, a pressure block, and a sealing plate. The pressure block detects the storage status of the grinding head, controls the movement of the sealing plate to protect the grinding head, and absorbs and stores dust through the conical dust removal hood and the sealed dust storage tank.
It effectively protects the grinding head from corrosion or damage, keeps the working environment clean, and improves the stability and safety of the device.
Smart Images
Figure CN224115835U_ABST
Abstract
Description
[0001] A device for grinding the surface of iron outfitting parts Technical Field
[0002] This utility model relates to the field of grinding device technology, and in particular to a grinding device for the surface of iron outfitting. Background Technology
[0003] Iron outfitting components are the metal parts used in ship outfitting. They are fixed to the hull by welding, bolting, and other methods. They are a general term for all metal equipment and facilities used in shipbuilding, excluding the hull structure and propulsion system. Ships use many iron outfitting components. During the processing of these components, operations such as drilling holes are required on their exteriors. This processing also produces burrs. To improve the cleanliness of the exterior, grinding equipment is used to remove these burrs.
[0004] However, existing grinding devices do not provide adequate protection for the grinding head when the grinding structure is not in operation. The exposed grinding head is easily corroded or damaged, which is detrimental to the long-term stable operation of the grinding device. Utility Model Content
[0005] Therefore, the purpose of this utility model is to provide a surface grinding device for iron outfitting to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.
[0006] To achieve the above objectives, one embodiment of this utility model provides a surface grinding device for iron outfitting, including a grinding bracket for support, a grinding head module for position adjustment fixedly installed at the top of the grinding bracket, a grinding dust removal frame for supporting the iron outfitting arranged below the grinding head module, a motor-driven conical dust removal hood fixedly installed at the bottom of the grinding dust removal frame, a sealed dust collection groove engaged at the bottom of the conical dust removal hood, a protective frame for storage fixedly installed at one corner of the top of the grinding dust removal frame, a pressure-bearing block for pressure detection arranged inside the protective frame, the pressure-bearing block being signal-connected to a main control unit for automatic control, and the main control unit being signal-connected to a sealing plate for sealing.
[0007] Preferably, one end of the top of the grinding bracket is fixedly equipped with a control panel, which is located on one side of the grinding dust removal frame. One end of the grinding head module is provided with a grinding head that can be raised and lowered, and the grinding head is located above the grinding dust removal frame.
[0008] The above technical solution features an operating platform at one end of the grinding support for easy control of various functions of the grinding device. Its location on one side of the grinding dust removal frame allows operators to easily observe the grinding process. The grinding head module's grinding head is height-adjustable and positioned above the grinding dust removal frame, allowing for flexible adjustment of the distance between the grinding head and the iron outfitting components. This adapts to the grinding needs of iron outfitting components of varying thicknesses, improving grinding accuracy and efficiency, and ensuring smooth grinding operations.
[0009] Preferably, as described in any of the above embodiments, the grinding and dust removal frame includes a fixed rod for support and a grinding plate for supporting the iron outfitting. The fixed rod is fixedly installed at the top of the grinding bracket, and the grinding plate is fixedly installed at the top of the fixed rod. The grinding plate has a plurality of dust suction holes inside.
[0010] The above technical solution is adopted: the fixing rod securely installs the grinding plate on the top of the grinding bracket, providing a reliable support platform for the iron outfitting. The dust suction holes inside the grinding plate can work with the conical dust hood to suck up the dust generated during the grinding process, effectively reducing dust flying, maintaining a clean working environment, avoiding dust from harming the health of operators, and also helping to improve the grinding quality.
[0011] Preferably, as described in any of the above schemes, the conical dust hood includes a dust removal fan connected to the main control unit and a dust guide hood for guiding dust. The dust guide hood is fixedly installed on the bottom of the grinding plate, and the dust removal fan is fixedly installed on the bottom of the dust guide hood.
[0012] The above technical solution utilizes the conical structure of the dust guide hood to guide dust to fall in a concentrated manner. The dust removal fan at the bottom is connected to the main control unit. After starting, it generates suction to draw the dust generated during grinding through the dust guide hood and then transport it to the sealed dust storage tank, thereby achieving effective dust collection, ensuring a clean working environment, and reducing the impact of dust on equipment and personnel.
[0013] Preferably, in any of the above embodiments, the sealed dust storage tank includes a collection tank for storing dust and a sealing gasket made of elastic material. The collection tank is fixedly installed on the top of the grinding bracket, and the sealing gasket is fixedly installed on the top of the collection tank. The sealing gasket fits onto the surface of the dust removal fan.
[0014] The above technical solution is adopted: the collection tank is used to store the collected dust, and the sealing gasket at the top is made of elastic material and fits on the surface of the dust collector fan. This not only ensures the sealing effect and prevents dust leakage, but also makes it easy to disassemble and clean the collection tank according to the dust storage situation. The operation is convenient and improves the practicality and cleaning convenience of the equipment.
[0015] Preferably, in any of the above embodiments, the protective frame is located at one corner of the top of the grinding plate, the protective frame is located on one side of the dust suction hole, the pressure block includes a pressure sensor connected to the main control unit and a pressure-bearing extrusion block, the pressure sensor is fixedly installed inside the grinding plate, the detection end of the pressure sensor is fixedly installed with the extrusion block located inside the grinding plate, and the extrusion block is located inside the protective frame.
[0016] The above technical solution is adopted: the protective frame is located at one corner of the top of the grinding plate and on the side of the dust suction hole, providing a dedicated storage space for the grinding head. When the grinding head is put into the protective frame, the extrusion block is subjected to pressure. The pressure sensor transmits the pressure signal to the main control unit to determine the storage status of the grinding head and to provide a basis for the subsequent control of the sealing plate.
[0017] Preferably, in any of the above embodiments, the sealing plate includes an electric telescopic rod connected to the main control unit and a sealing plate for sealing. The electric telescopic rod is fixedly installed inside the protective frame, and a sealing plate that moves inside the protective frame is fixedly installed at one end of the electric telescopic rod.
[0018] The above technical solution works as follows: when the pressure sensor detects that the grinding head has been placed in the protective frame, the main control unit controls the electric telescopic rod to extend, which moves the sealing plate to close the protective frame and prevent dust and other impurities from entering, thus protecting the grinding head. When the grinding head needs to be used, the main control unit controls the electric telescopic rod to retract, which opens the sealing plate and makes it easy to take out the grinding head. The operation is simple and the protection effect is good.
[0019] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:
[0020] 1. A protective frame for storing and protecting the grinding head is installed at one corner of the grinding and dust removal frame supporting the iron outfitting. A pressure block is installed inside the protective frame. The pressure data of the pressure block is used to judge the storage status of the grinding head. At the same time, the movement of the sealing plate is controlled according to the working status of the grinding head. The sealing plate can be used to seal and protect the protective frame, ensuring the cleanliness of the inside of the protective frame. It can also limit the movement of the grinding head, further improving the safety of grinding head storage and protection.
[0021] 2. A conical dust collector is installed at the bottom of the grinding dust collector to absorb grinding dust. The dust absorbed by the conical dust collector is then directed into the interior of a sealed storage tank. The elasticity of the top of the sealed storage tank allows it to be disassembled and reassembled according to the dust storage requirements, facilitating centralized treatment of grinding dust and ensuring the safety and stability of the grinding airflow.
[0022] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0023] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0024] Figure 1 This is a schematic diagram of the structure according to an embodiment of the present utility model;
[0025] Figure 2 This is a partial structural schematic diagram according to an embodiment of the present utility model;
[0026] Figure 3 This is a side sectional view of the conical dust collector hood according to an embodiment of the present invention;
[0027] Figure 4 This is a cross-sectional structural diagram of the protective frame according to an embodiment of the present utility model;
[0028] The components are: 1-Grinding bracket, 2-Grinding head module, 3-Grinding dust removal frame, 31-Fixing rod, 32-Grinding plate, 4-Conical dust removal hood, 41-Dust removal fan, 42-Dust guide hood, 5-Sealed dust storage tank, 51-Collection tank, 52-Sealing gasket, 6-Protective frame, 7-Pressure block, 71-Pressure sensor, 72-Extrusion block, 8-Sealing plate, 81-Electric telescopic rod, 82-Sealing plate. Detailed Implementation
[0029] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.
[0030] like Figure 1-4 As shown, an embodiment of the present invention provides a surface grinding device for iron outfitting, comprising a grinding bracket 1 for support, a grinding head module 2 for position adjustment fixedly installed at the top of the grinding bracket 1, a grinding dust removal frame 3 for supporting the iron outfitting arranged below the grinding head module 2, a motor-driven conical dust removal hood 4 fixedly installed at the bottom of the grinding dust removal frame 3, a sealed dust storage tank 5 engaged at the bottom of the conical dust removal hood 4, a protective frame 6 for storage fixedly installed at one corner of the top of the grinding dust removal frame 3, a pressure-bearing block 7 for pressure detection arranged inside the protective frame 6, a main control unit for automatic control connected to the pressure-bearing block 7, and a sealing plate 8 for sealing connected to the main control unit.
[0031] Preferably, one end of the top of the grinding bracket 1 is fixedly equipped with a control panel, which is located on one side of the grinding dust removal frame 3. One end of the grinding head module 2 is provided with a grinding head that can be raised and lowered, and the grinding head is located above the grinding dust removal frame 3.
[0032] The above technical solution is adopted: the operating table at the top of the grinding bracket 1 allows the operator to control the various functions of the grinding device. The design located on one side of the grinding dust removal frame 3 makes it easy for the operator to observe the grinding situation during operation. The grinding head of the grinding head module 2 can be raised and lowered and is located above the grinding dust removal frame 3, which can flexibly adjust the distance between the grinding head and the iron outfitting to adapt to the grinding needs of iron outfitting with different thicknesses, improve the accuracy and efficiency of grinding, and ensure that the grinding work is carried out smoothly.
[0033] Preferably, the grinding and dust removal frame 3 includes a fixed rod 31 for support and a grinding plate 32 for supporting the iron outfitting. The fixed rod 31 is fixedly installed on the top of the grinding bracket 1, and the grinding plate 32 is fixedly installed on the top of the fixed rod 31. The grinding plate 32 has several dust suction holes inside.
[0034] The above technical solution is adopted: the fixing rod 31 securely installs the grinding plate 32 on the top of the grinding bracket 1, providing a reliable support platform for the iron outfitting. The dust suction holes inside the grinding plate 32 can work with the conical dust hood 4 to suck up the dust generated during the grinding process, effectively reducing dust flying, maintaining a clean working environment, avoiding dust from harming the health of operators, and also helping to improve the grinding quality.
[0035] Preferably, the conical dust hood 4 includes a dust removal fan 41 connected to the main control unit and a dust guide hood 42 for guiding dust. The dust guide hood 42 is fixedly installed on the bottom of the grinding plate 32, and the dust removal fan 41 is fixedly installed on the bottom of the dust guide hood 42.
[0036] The above technical solution is adopted: the conical structure of the dust guide hood 42 is conducive to guiding the dust to fall in a concentrated manner. The dust removal fan 41 at the bottom is connected to the main control unit. After starting, it generates suction to draw the dust generated by grinding through the dust guide hood 42 and then transport it to the sealed dust storage tank 5, so as to achieve effective collection of dust, ensure the cleanliness of the working environment, and reduce the impact of dust on equipment and personnel.
[0037] Preferably, the sealed dust storage tank 5 includes a collection tank 51 for storing dust and a sealing gasket 52 made of elastic material. The collection tank 51 is fixedly installed on the top of the grinding bracket 1, and the sealing gasket 52 is fixedly installed on the top of the collection tank 51. The sealing gasket 52 fits onto the surface of the dust removal fan 41.
[0038] The above technical solution is adopted: the collection tank 51 is used to store the collected dust, and the sealing gasket 52 at the top is made of elastic material and fits on the surface of the dust removal fan 41. This not only ensures the sealing effect and prevents dust leakage, but also makes it easy to disassemble and clean the collection tank 51 according to the dust storage situation. The operation is convenient and improves the practicality and cleaning convenience of the equipment.
[0039] Preferably, in any of the above solutions, the protective frame 6 is located at one corner of the top of the grinding plate 32, and the protective frame 6 is located on one side of the dust suction hole. The pressure block 7 includes a pressure sensor 71 connected to the main control unit signal and a pressure-bearing extrusion block 72. The pressure sensor 71 is fixedly installed inside the grinding plate 32, and the extrusion block 72 located inside the grinding plate 32 is fixedly installed at the detection end of the pressure sensor 71. The extrusion block 72 is located inside the protective frame 6.
[0040] The above technical solution is adopted: the protective frame 6 is located at one corner of the top of the grinding plate 32 and on the side of the dust suction hole, providing a dedicated storage space for the grinding head. When the grinding head is put into the protective frame 6, the squeezing block 72 is subjected to pressure. The pressure sensor 71 transmits the pressure signal to the main control unit to determine the storage status of the grinding head and to provide a basis for the subsequent control of the sealing plate 8.
[0041] Preferably, in any of the above solutions, the sealing plate 8 includes an electric telescopic rod 81 connected to the main control unit and a sealing plate 82 for sealing. The electric telescopic rod 81 is fixedly installed inside the protective frame 6, and one end of the electric telescopic rod 81 is fixedly installed with the sealing plate 82 that moves inside the protective frame 6.
[0042] The above technical solution is adopted as follows: When the pressure sensor 71 detects that the grinding head has been placed in the protective frame 6, the main control unit controls the electric telescopic rod 81 to extend, which drives the sealing plate 82 to move, sealing the protective frame 6 to prevent dust and other impurities from entering and protecting the grinding head. When the grinding head needs to be used, the main control unit controls the electric telescopic rod 81 to retract, so that the sealing plate 82 opens, making it easy to take out the grinding head. The operation is simple and the protection effect is good.
[0043] The working principle of this utility model for grinding the surface of iron outfitting parts is as follows:
[0044] When using the iron outfitting surface grinding device, first place the iron outfitting on the grinding plate 32, start the grinding device, and control the grinding head module 2 through the operating table to move the grinding head to a suitable position to grind the iron outfitting. During the grinding process, the dust removal fan 41 is started. With the cooperation of the dust guide cover 42, the dust generated by grinding is sucked in and guided into the collection tank 51 of the sealed dust storage tank 5. The sealing gasket 52 ensures that the dust will not leak. When the grinding is finished, the grinding head is raised and placed in the protective frame 6. The collection tank 51 can be disassembled to clean the dust as needed. Move the grinding head into the inside of the protective frame 6. The grinding head squeezes the extrusion block 72. After the pressure sensor 71 detects the pressure change, it transmits the signal to the main control unit. The main control unit controls the electric telescopic rod 81 of the sealing plate 8 to extend, driving the sealing plate 82 to move and seal the protective frame 6 to prevent external dust and other impurities from entering and protect the grinding head. When using it again, the main control unit controls the electric telescopic rod 81 to retract, opens the sealing plate 82, and takes out the grinding head.
[0045] Compared with the prior art, the present invention has the following advantages:
[0046] 1. A protective frame 6 is installed at one corner of the grinding and dust removal frame 3 supporting the iron outfitting to store and protect the grinding head. A pressure block 7 is installed inside the protective frame 6. The pressure block 7 is used to detect the pressure of the grinding head to determine the storage status of the grinding head. At the same time, the sealing plate 8 is controlled to move according to the working status of the grinding head. The sealing plate 8 can be used to seal and protect the protective frame 6, ensuring the cleanliness of the inside of the protective frame 6. The sealing plate 8 can also limit the movement of the grinding head, further improving the safety of the storage and protection of the grinding head.
[0047] 2. A conical dust collector hood 4 is installed at the bottom of the grinding dust collector 3 to absorb grinding dust. The dust absorbed by the conical dust collector hood 4 is introduced into the interior of the sealed storage tank 5. The elasticity of the top of the sealed storage tank 5 can be used to disassemble and assemble the sealed storage tank 5 according to the dust storage needs, which facilitates the centralized treatment of grinding dust and helps to ensure the safety and stability of the grinding air.
Claims
1. A surface grinding device for iron outfitting, comprising a grinding bracket (1) for support, wherein a grinding head module (2) for position adjustment is fixedly installed at the top of the grinding bracket (1), and a grinding dust removal frame (3) for supporting the iron outfitting is provided below the grinding head module (2), characterized in that: The bottom of the grinding dust removal frame (3) is fixedly installed with a motor-driven conical dust removal hood (4), and the bottom of the conical dust removal hood (4) is fitted with a sealed dust storage tank (5). A protective frame (6) for storage is fixedly installed on one corner of the top of the grinding dust removal frame (3). The inside of the protective frame (6) is provided with a pressure-bearing block (7) for pressure detection. The pressure-bearing block (7) is connected to a main control unit for automatic control. The main control unit is connected to a sealing plate (8) for sealing.
2. The iron outfitting surface grinding device as described in claim 1, characterized in that: The grinding bracket (1) has a control panel fixedly installed at one end of its top. The control panel is located on one side of the grinding dust removal frame (3). The grinding head module (2) has a grinding head that can be raised and lowered at one end. The grinding head is located above the grinding dust removal frame (3).
3. The iron outfitting surface grinding device as described in claim 2, characterized in that: The grinding and dust removal frame (3) includes a fixed rod (31) for support and a grinding plate (32) for supporting the iron outfitting. The fixed rod (31) is fixedly installed on the top of the grinding bracket (1), and the grinding plate (32) is fixedly installed on the top of the fixed rod (31). The grinding plate (32) has several dust suction holes inside.
4. The iron outfitting surface grinding device as described in claim 3, characterized in that: The conical dust hood (4) includes a dust removal fan (41) connected to the main control unit and a dust guide hood (42) for guiding dust. The dust guide hood (42) is fixedly installed on the bottom of the grinding plate (32), and the dust removal fan (41) is fixedly installed on the bottom of the dust guide hood (42).
5. The iron outfitting surface grinding device as described in claim 4, characterized in that: The sealed dust storage tank (5) includes a collection tank (51) for storing dust and a sealing gasket (52) made of elastic material. The collection tank (51) is fixedly installed on the top of the grinding bracket (1), and the sealing gasket (52) is fixedly installed on the top of the collection tank (51). The sealing gasket (52) fits onto the surface of the dust removal fan (41).
6. The iron outfitting surface grinding device as described in claim 5, characterized in that: The protective frame (6) is located at one corner of the top of the grinding plate (32). The protective frame (6) is located on one side of the dust suction hole. The pressure block (7) includes a pressure sensor (71) connected to the main control unit signal and a pressure-bearing extrusion block (72). The pressure sensor (71) is fixedly installed inside the grinding plate (32). The detection end of the pressure sensor (71) is fixedly installed with the extrusion block (72) located inside the grinding plate (32). The extrusion block (72) is located inside the protective frame (6).
7. The iron outfitting surface grinding device as described in claim 6, characterized in that: The sealing plate (8) includes an electric telescopic rod (81) connected to the main control unit and a sealing plate (82) for sealing. The electric telescopic rod (81) is fixedly installed inside the protective frame (6), and a sealing plate (82) that moves inside the protective frame (6) is fixedly installed at one end of the electric telescopic rod (81).