Wire harness winding device for wire harness processing
The lifting and clamping assembly and transmission assembly driven by the first cylinder realize the automatic feeding of the wire harness winding device, which solves the problem that the placing roller needs to be manually fed in the existing technology, reduces labor intensity and improves work efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2026-04-14
AI Technical Summary
The existing wire harness winding device has a heavy wire harness wrapped around the circumference of the storage roller after winding, which requires workers to manually unload the material, resulting in high labor intensity.
The lifting and locking assembly and transmission assembly driven by the first cylinder realize the automatic unloading of the storage roller. The cylinder drives the working box to descend and put the storage roller into the collection device. Combined with the design of electric push rod and locking block, the locking and unlocking of the storage roller is automatically completed.
It reduced the workload of staff, simplified the material feeding process, and improved work efficiency.
Smart Images

Figure CN224118466U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wire harness processing technology, and specifically relates to a wire harness winding device for wire harness processing. Background Technology
[0002] A wire harness is an assembly formed by bundling or wrapping multiple wires or cables according to certain rules. Its core function is to transmit electrical energy or signals to achieve interconnection between various devices. During wire harness processing, a wire harness winding device is needed to wind the wire harness for subsequent storage and transportation. In existing technology, a storage roller is usually fixedly connected to the shaft of the wire harness winding device to achieve wire harness winding. This operation replaces the traditional manual winding work. However, after the wire harness is wound, the storage roller is heavily loaded with wire harness, requiring manual disassembly and unloading by workers, which is labor-intensive and requires improvement. Utility Model Content
[0003] The purpose of this utility model is to provide a wire harness winding device for wire harness processing. In use, after the wire harness is fully wound around the circumference of the placing roller, the first cylinder is used for unloading, eliminating the need for manual unloading by the operator and effectively reducing the labor intensity of the operator.
[0004] To achieve the above-mentioned technical objectives, the technical solution adopted by this utility model is as follows:
[0005] A wire harness winding device for wire harness processing includes
[0006] The workbench has a working opening at the center of its top;
[0007] L-shaped assembly column, the L-shaped assembly column is fixedly installed on the top left side of the workbench;
[0008] The first cylinder is fixedly installed on the top right side of the L-shaped assembly column, and the telescopic end of the first cylinder passes through the L-shaped assembly column and is fixedly connected to the working box.
[0009] An assembly block is rotatably mounted on the bottom of a work box, and a transmission assembly is installed inside the work box to drive the assembly block to rotate.
[0010] The mounting shaft is fixedly installed on the bottom of the assembly block. Two mounting grooves are arranged around the periphery of the mounting shaft, and a sliding groove is provided inside the mounting shaft.
[0011] The lifting and snap-fit assembly is provided in two mounting slots respectively;
[0012] The controller is installed on the front side of the L-shaped assembly column, and the first cylinder, transmission assembly and two lifting and locking assemblies are all electrically connected to the controller.
[0013] As a preferred technical solution, both of the lifting and locking components include locking blocks, and the two locking blocks are slidably assembled inside the two mounting slots respectively. A connecting rod is fixedly installed on the left side of each of the two locking blocks.
[0014] The sliding groove is fitted with a connecting block, and U-shaped blocks are fixedly installed at both ends of the connecting block. The two snap-fit blocks are located inside the two U-shaped blocks respectively. The front and rear sides of the two U-shaped blocks are provided with inclined grooves, and the front and rear ends of the two connecting rods extend into the two inclined grooves on the upper and lower sides respectively.
[0015] An electric push rod is fixedly installed inside the assembly block. The telescopic end of the electric push rod extends into the sliding groove and is fixedly connected to the upper U-shaped block. The electric push rod is electrically connected to the controller.
[0016] As a preferred technical solution, the transmission assembly includes a motor, the output shaft of which is connected to the center of the top of the assembly block, and the motor is electrically connected to the controller.
[0017] As a preferred technical solution, a second cylinder is fixedly installed on the right side of the bottom of the workbench. The telescopic end of the second cylinder passes through the workbench and is fixedly installed with a U-shaped connecting plate. The U-shaped connecting plate has two adjusting wheels that are rotatably mounted vertically inside. The second cylinder is electrically connected to the controller.
[0018] The beneficial effects of this utility model are:
[0019] In use, the operator can place the storage roller around the mounting shaft. When locking the storage roller, the operator can use the extension and retraction of the two locking blocks to lock or unlock the storage roller. After the wire harness is wound up, the operator controls the extension and retraction end of the first cylinder to descend and enter the collection device. Then, the operator controls the two locking blocks to enter the two mounting slots to complete the unloading operation. The operator does not need to manually unload the material, which reduces the labor intensity of the operator. At the same time, it is simple and convenient to use. Attached Figure Description
[0020] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings.
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a side view of the structure of this utility model;
[0023] Figure 3 This is a partial cross-sectional structural diagram of the present invention;
[0024] Figure 4This is a partial structural schematic diagram of the present invention;
[0025] Figure 5 This is a schematic diagram of the assembly block and mounting shaft of this utility model.
[0026] Figure 6 This is a schematic diagram of the lifting and snap-fit assembly of this utility model.
[0027] Reference numerals: 1. Workbench; 11. Work opening; 2. L-shaped assembly column; 3. First cylinder; 3. Motor; 311. Work box; 31. Assembly block; 4. Mounting shaft; 5. Mounting groove; 52. Sliding groove; 53. Lifting and locking assembly; 6. Locking block; 61. Connecting rod; 62. Connecting block; 63. U-shaped block; 631. Inclined groove; 64. Electric push rod; 65. Controller; 7. Second cylinder; 8. U-shaped connecting plate; 81. Adjusting wheel; 82. Detailed Implementation
[0028] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0029] like Figure 1-6 As shown, this utility model discloses a wire harness winding device for wire harness processing, comprising:
[0030] Workbench 1, with a work opening 11 at the center of the top;
[0031] L-shaped assembly column 2, the L-shaped assembly column 2 is fixedly installed on the top left side of the workbench 1;
[0032] The first cylinder 3 is fixedly installed on the top right side of the L-shaped assembly column 2. The telescopic end of the first cylinder 3 passes through the L-shaped assembly column 2 and is fixedly connected to the work box 31.
[0033] Assembly block 4 is rotatably mounted on the bottom of work box 31. A transmission component is installed inside work box 31 to drive assembly block 4 to rotate. The specific transmission component includes motor 311. The output shaft of motor 311 is connected to the center of the top of assembly block 4. Motor 311 is electrically connected to controller 7.
[0034] In use, after the storage roller is fixedly connected to the mounting shaft 5, the operator fixes one end of the wire harness to be wound to the periphery of the storage roller. During the winding process, the motor 311 can be started. The output shaft of the motor 311 drives the assembly block 4 to rotate, and the assembly block 4 drives the storage roller to rotate to wind up the wire harness. The operation is simple and convenient.
[0035] Mounting shaft 5 is fixedly installed on the bottom of assembly block 4. Two mounting grooves 52 are arranged around the periphery of mounting shaft 5, and a sliding groove 53 is provided inside mounting shaft 5.
[0036] Lifting and locking components 6, two lifting and locking components 6 are respectively set inside two mounting slots 52; specifically, each of the two lifting and locking components 6 includes a locking block 61, the two locking blocks 61 are slidably assembled inside the two mounting slots 52, and a connecting rod 62 is fixedly installed on the left side of each of the two locking blocks 61.
[0037] A connecting block 63 is slidably assembled inside the sliding groove 53. U-shaped blocks 631 are fixedly installed at both the upper and lower ends of the connecting block 63. Two snap-fit blocks 61 are located inside the two U-shaped blocks 631 respectively. Inclined grooves 64 are opened on both the front and rear sides of the two U-shaped blocks 631. The front and rear ends of the two connecting rods 62 extend into the two inclined grooves 64 on the upper and lower sides respectively.
[0038] In the initial state, the two connecting rods 62 are located at the lower points of the two inclined grooves 64. Then, under the action of the inclined grooves 64, both locking blocks 61 extend into the mounting grooves 52. When it is necessary to install the storage roller, the storage roller is fitted around the mounting shaft 5. There are two connection ports inside the storage roller. The operator starts the electric push rod 65. The telescopic end of the electric push rod 65 pushes the upper U-shaped block 631 to move. The upper U-shaped block 631 drives the lower U-shaped block 631 to move. The inclined surface of the inclined groove 64 applies the pushing force. Since the locking blocks 61 can only slide inside the mounting grooves 52, when the two connecting rods 62 slide from the lower position to the higher position, they will push the two locking blocks 61 to extend out of the two mounting grooves 52 and into the two connection ports inside the storage roller. Inside, the storage roller is fixed in place, and the wire harness can then be wound up. After winding, the worker pushes the collection device to the bottom of the worktable 1 and aligns it with the work opening 11. Then, the first cylinder 3 is activated, which lowers the work box 31 until the storage roller enters the collection device. Next, the extension end of the electric push rod 65 is controlled to return to its initial position, which in turn drives the two U-shaped blocks 631 to their initial height. Then, the two locking blocks 61 re-enter the mounting slot 52. Due to gravity, the storage roller with the wound wire harness is directly placed into the collection device, thus completing the unloading process. Afterward, the extension end of the first cylinder 3 is controlled to return to its initial position, and the next assembly of the storage roller can be performed.
[0039] The controller 7 is installed on the front side of the L-shaped assembly column 2. The first cylinder 3, the transmission assembly and the two lifting and locking assemblies 6 are all electrically connected to the controller 7.
[0040] A second cylinder 8 is fixedly installed on the bottom right side of the workbench 1. The telescopic end of the second cylinder 8 passes through the workbench 1 and is fixedly installed with a U-shaped connecting plate 81. The U-shaped connecting plate 81 has two adjusting wheels 82 arranged vertically inside. The second cylinder 8 is electrically connected to the controller 7.
[0041] When winding the wire harness, one end of the wire harness is passed through the two adjusting wheels 82 and fixed to the storage roller. During the winding process, the second cylinder 8 is activated. The extension end of the second cylinder 8 will continuously drive the U-shaped connecting plate 81 to move up and down, thereby changing the position of the wire harness during winding, so that the wire harness can be evenly wound around the periphery of the storage roller. The control module inside the controller 7 controls the extension end of the second cylinder 8 to extend at a corresponding speed according to the rotation speed of the motor 311. Both the rotation speed and the lifting speed can be set by the control module of the controller 7. In actual use, the most suitable rotation speed of the motor 311 and the lifting speed of the second cylinder 8 can be selected after debugging, and no further debugging is required. Setting the second cylinder 8 effectively improves the winding effect of the wire harness.
[0042] The device is used as follows:
[0043] In use, the storage roller is fitted around the mounting shaft 5, and the electric push rod 65 is used to push the two locking blocks 61 to move and fix the storage roller. Remember to pass the wire harness between the two adjusting wheels 82 and fix it around the storage roller. The operator starts the motor 311 and the second cylinder 8. The second cylinder 8 can push the wire harness to move during the wire harness winding process, and then evenly wind the wire harness around the storage roller. After the wire harness is wound, push the collection device into the working port 11. Then start the first cylinder 3. The first cylinder 3 drives the storage roller to descend and gradually put it into the collection device. Then start the electric push rod 65 to reset the two locking blocks 61, completing the placement of the storage roller. Finally, control the mounting shaft 5 to rise and return to the initial position.
[0044] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A wire harness winding device for wire harness processing, characterized in that: include Workbench (1), with a work opening (11) in the center of the top of the workbench (1); L-shaped assembly column (2), the L-shaped assembly column (2) is fixedly installed on the top left side of the workbench (1); The first cylinder (3) is fixedly installed on the top right side of the L-shaped assembly column (2). The telescopic end of the first cylinder (3) passes through the L-shaped assembly column (2) and is fixedly connected to the work box (31). Assembly block (4), which is rotatably mounted on the bottom of work box (31), and a transmission assembly is installed inside the work box (31) to drive the assembly block (4) to rotate; Mounting shaft (5) is fixedly installed on the bottom of assembly block (4). Two mounting grooves (52) are arranged around the periphery of the mounting shaft (5), and a sliding groove (53) is provided inside the mounting shaft (5). Lifting and locking components (6), two of the lifting and locking components (6) are respectively disposed inside two mounting slots (52); The controller (7) is installed on the front side of the L-shaped assembly column (2). The first cylinder (3), the transmission assembly and the two lifting and snapping assemblies (6) are all electrically connected to the controller (7).
2. The wire harness winding device for wire harness processing according to claim 1, characterized in that: Both of the lifting and locking components (6) include locking blocks (61), and the two locking blocks (61) are slidably assembled inside the two mounting slots (52), and a connecting rod (62) is fixedly installed on the left side of each of the two locking blocks (61). The sliding groove (53) is slidably fitted with a connecting block (63). The connecting block (63) has U-shaped blocks (631) fixedly installed at both ends. The two snap-fit blocks (61) are located inside the two U-shaped blocks (631). The two U-shaped blocks (631) have inclined grooves (64) on both the front and rear sides. The front and rear ends of the two connecting rods (62) extend into the two inclined grooves (64) on the upper and lower sides respectively. An electric push rod (65) is fixedly installed inside the assembly block (4). The telescopic end of the electric push rod (65) extends into the sliding groove (53) and is fixedly connected to the upper U-shaped block (631). The electric push rod (65) is electrically connected to the controller (7).
3. The wire harness winding device for wire harness processing according to claim 1, characterized in that: The transmission assembly includes a motor (311), the output shaft of which is connected to the center of the top of the assembly block (4), and the motor (311) is electrically connected to the controller (7).
4. The wire harness winding device for wire harness processing according to claim 1, characterized in that: A second cylinder (8) is fixedly installed on the bottom right side of the workbench (1). The telescopic end of the second cylinder (8) passes through the workbench (1) and is fixedly installed with a U-shaped connecting plate (81). The U-shaped connecting plate (81) has two adjusting wheels (82) arranged vertically inside. The second cylinder (8) is electrically connected to the controller (7).