Large-size assembly type station component hoisting auxiliary device

By designing an auxiliary device for hoisting large-volume prefabricated station components, and using telescopic frames and pallets to support the prefabricated components, the safety hazards of component tilting and swaying during the construction of prefabricated subway stations were solved, and stable hoisting and assembly were achieved.

CN224118637UActive Publication Date: 2026-04-14THE THIRD ENG CO LTD OF CCCC SECOND HIGHWAY ENG BUREAU
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
THE THIRD ENG CO LTD OF CCCC SECOND HIGHWAY ENG BUREAU
Filing Date
2025-05-30
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In the construction of prefabricated subway stations, there are safety hazards such as tipping and swaying during the hoisting of ultra-large components, making it difficult to achieve stable hoisting and assembly.

Method used

A hoisting auxiliary device for large-volume prefabricated station components was designed, including a base, a telescopic frame, a top plate, and a support plate. The height of the top plate is changed by the telescopic frame, the support plate supports the prefabricated components, and the telescopic frame is lowered synchronously to limit the swaying of the prefabricated components. The device is also easy to move by means of rollers.

Benefits of technology

This effectively solves the problem of swaying of prefabricated components during the descent process, improves the safety and stability of the hoisting process, and facilitates the accurate positioning and assembly of components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of auxiliary hoisting devices, and discloses an auxiliary hoisting device for large-size assembly type station components, which comprises a base, vertically distributed telescopic frames are mounted on two opposite sides of the base, at least two top plates are arranged on the upper sides of the two telescopic frames, and the top plates are connected with the corresponding telescopic frames through upright posts. The height of the top plates is changed by replacing the stand columns with different lengths, the top plates are supported through the top plates, a plurality of supporting plates are arranged above the two top plates, and the supporting plates are connected with the top plates through connecting pieces. The height of the top plate is changed by stretching out and drawing back the telescopic frame in the vertical direction, the supporting plate is connected to the upper portion of the top plate, and the assembly type pre-component falling in the hoisting process is supported through the supporting plate.
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Description

Technical Field

[0001] This utility model relates to the technical field of hoisting auxiliary devices, specifically a hoisting auxiliary device for large-volume prefabricated station components. Background Technology

[0002] Compared to ordinary prefabricated buildings, prefabricated subway stations involve the hoisting and installation of ultra-large components such as raft slabs. Furthermore, because subway construction is often carried out in urban areas with extremely limited site constraints, it is difficult to bring in large hoisting equipment such as crawler cranes. Therefore, how to lower large prefabricated components into the deep foundation pit of the station and install them becomes a common problem. Existing construction methods mainly involve using multiple hoisting devices such as cranes and gantry cranes to work simultaneously and collaboratively. However, because multiple hoisting devices are operated by individual operators, collisions between prefabricated components and other components during the lowering process can cause safety hazards such as tipping and swaying. Therefore, an auxiliary device for hoisting large-volume prefabricated station components is needed. Utility Model Content

[0003] The purpose of this utility model is to provide an auxiliary device for hoisting large-volume prefabricated station components, which solves the safety hazards such as tipping and swaying during the hoisting process of prefabricated components.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model is an auxiliary device for hoisting large-volume prefabricated station components, including a base, on which vertically distributed telescopic frames are installed on opposite sides;

[0006] At least two top plates are provided on the upper side of the two telescopic frames. The top plates are connected to the corresponding telescopic frames by columns. The height of the top plates can be changed by replacing columns of different lengths. The top plates are supported by the top plates.

[0007] Several support plates are provided above the two top plates, and the support plates are connected to the top plates by connectors;

[0008] The height of the top plate is changed by extending and retracting the telescopic frame in the vertical direction. A support plate is connected above the top plate to support the prefabricated components that are being hoisted and lowered.

[0009] When prefabricated components are fixed only by the hooks and steel cables of the hoisting device, they are prone to swaying during the descent, which makes it difficult to assemble the hoisted components with the prefabricated components to be installed.

[0010] By placing prefabricated components onto the pallet surface, and then retracting the pallet via a telescopic frame to descend synchronously with the prefabricated components, the movement of the prefabricated components is restricted, thus solving the problem of swaying during descent and hindering assembly.

[0011] Furthermore, the base includes a bottom rod and a crossbar, and there are two bottom rods and two crossbars. The bottom rods and crossbars are spaced apart and spliced ​​together to form a rectangular frame. A set of rollers is installed on the bottom surface of the bottom rod.

[0012] The base rod and the cross rod are perpendicular to each other and are connected by bolts. Individual rollers are installed on the bottom surface of the base rod by screws. The rollers facilitate the movement of the rectangular frame, and the entire structure can be moved by moving the rectangular frame, thereby adjusting the position of the hoisting auxiliary device.

[0013] Furthermore, the telescopic frame includes a first telescopic rod and a movable rod, the movable rod being located directly above the base rod, and a plurality of first telescopic rods being installed between the movable rod and the corresponding base rod.

[0014] Furthermore, the bottom end of the first telescopic rod is fixed to the upper surface of the base rod with bolts, and the top end of the first telescopic rod is installed on the lower surface of the movable rod with bolts. The movable rod is supported by the first telescopic rod. Several installed first telescopic rods rise and fall synchronously to change the height of the installed movable rod.

[0015] The connector includes a fixing component and a telescopic component. The fixing component includes a connecting rod and mounting seats connected to both ends of the connecting rod. The telescopic component includes a second telescopic rod and mounting seats connected to both ends of the second telescopic rod. The mounting seats are fixedly installed on the top plate or the support plate.

[0016] Furthermore, each of the opposite sides of the tray is provided with a connecting seat, and two adjacent trays are connected by a pin installed in the connecting seat.

[0017] A top block is installed on the upper surface of the pallet. The top block is made of rubber material and is installed on the upper surface of the pallet by screws. When the prefabricated part comes into contact with the pallet, the top block provides cushioning.

[0018] Furthermore, the middle support plate is connected to the top plate via a fastener, which supports the top plate. The two side support plates are connected to the top plate via telescopic components, and the tilt angle of the support plate is changed by altering the length of the telescopic components.

[0019] The plurality of pallets are distributed horizontally or along a curve to meet the bottom surface fit of different pre-components, thereby achieving support.

[0020] Furthermore, there are three trays. Since the middle tray is connected to the top plate through a fixing member, the position of the middle tray does not change. The trays on both sides are connected to the top plate through telescopic members. When the telescopic members shorten, the trays on both sides rotate downwards. When the telescopic members extend, the trays on both sides rotate upwards.

[0021] This utility model has the following beneficial effects:

[0022] This utility model uses a telescopic frame to extend and retract vertically, thereby changing the height of the top plate. A support plate is connected above the top plate to support the prefabricated components that are being hoisted and lowered. As the prefabricated components land on the support plate surface, the telescopic frame retracts and the support plate descends synchronously with the prefabricated components, thus limiting the movement of the prefabricated components and solving the problem of swaying during descent, which makes assembly inconvenient.

[0023] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0026] Figure 2 This is a bottom view of the present invention;

[0027] Figure 3 This is a partial schematic diagram of the present invention;

[0028] Figure 4 This is a schematic diagram of the top of this utility model;

[0029] Figure 5 This is a schematic diagram of the top plate installation of this utility model;

[0030] The attached diagram lists the components represented by each number as follows:

[0031] In the diagram: 1. Base rod; 2. Crossbar; 3. Roller; 4. First telescopic rod; 5. Movable rod; 6. Column; 7. Top plate; 8. Mounting base; 9. Connecting rod; 10. Second telescopic rod; 11. Support plate; 12. Top block. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figures 1-5 As shown, this utility model is an auxiliary device for hoisting large-volume prefabricated station components, including a base, with vertically distributed telescopic frames installed on both sides of the base.

[0034] At least two top plates 7 are provided on the upper side of the two telescopic frames. The top plates 7 are connected to the corresponding telescopic frames through columns 6. By replacing columns 6 of different lengths, the height of the top plates 7 can be changed. The top plates 7 are supported by the top plates 7.

[0035] Several support plates 11 are provided above the two top plates 7, and the support plates 11 are connected to the top plates 7 by connectors;

[0036] The height of the top plate 7 is changed by extending and retracting the telescopic frame in the vertical direction. A support plate 11 is connected above the top plate 7 to support the prefabricated components that fall during hoisting.

[0037] When prefabricated components are fixed only by the hooks and steel cables of the hoisting device, they are prone to swaying during the descent, which makes it difficult to assemble the hoisted components with the prefabricated components to be installed.

[0038] The prefabricated components are placed on the surface of the pallet 11, and the pallet 11 is lowered synchronously with the prefabricated components by the telescopic frame. This restricts the movement of the prefabricated components and solves the problem of shaking during descent, which makes assembly inconvenient.

[0039] The base includes a base rod 1 and a crossbar 2. There are two base rods 1 and two crossbars 2. The base rods 1 and crossbars 2 are spaced apart and spliced ​​together to form a rectangular frame. A set of rollers 3 are installed on the bottom surface of the base rod 1.

[0040] The base rod 1 and the cross rod 2 are perpendicular to each other and are connected by bolts. A single roller 3 is installed on the bottom surface of the base rod 1 by screws. The roller 3 facilitates the movement of the rectangular frame. The entire structure can be moved by moving the rectangular frame, thereby adjusting the position of the hoisting auxiliary device.

[0041] The telescopic frame includes a first telescopic rod 4 and a movable rod 5. The movable rod 5 is located directly above the base rod 1, and several first telescopic rods 4 are installed between the movable rod 5 and the corresponding base rod 1.

[0042] The bottom end of the first telescopic rod 4 is fixed to the upper surface of the base rod 1 by bolts, and the top end of the first telescopic rod 4 is installed on the lower surface of the movable rod 5 by bolts. The movable rod 5 is supported by the first telescopic rod 4. Several first telescopic rods 4 are installed and raised and lowered synchronously to change the height of the installed movable rod 5.

[0043] The connector includes a fixing component and a telescopic component. The fixing component includes a connecting rod 9 and mounting seats 8 connected to both ends of the connecting rod 9. The telescopic component includes a second telescopic rod 10 and mounting seats 8 connected to both ends of the second telescopic rod 10. The mounting seats 8 are fixedly installed on the top plate 7 or the support plate 11.

[0044] Each of the two opposite sides of the tray 11 is provided with a connecting seat, and two adjacent trays 11 are connected by a pin installed in the connecting seat.

[0045] A top block 12 is installed on the upper surface of the pallet 11. The top block 12 is made of rubber material and is installed on the upper surface of the pallet 11 by screws. When the prefabricated part comes into contact with the pallet 11, the top block 12 provides cushioning.

[0046] The middle support plate 11 is connected to the top plate 7 by a fastener, which supports the top plate 7. The two side support plates 11 are connected to the top plate 7 by telescopic components, and the tilt angle of the support plate 11 can be changed by changing the length of the telescopic components.

[0047] Several support plates 11 are distributed horizontally or along a curve to meet the bottom surface fit of different pre-components, thereby achieving support.

[0048] like Figure 1 As shown, there are three trays 11. Since the middle tray 11 is connected to the top plate 7 through a fixing member, the position of the middle tray 11 does not change. The trays 11 on both sides are connected to the top plate 7 through telescopic members. When the telescopic members are shortened, the trays 11 on both sides rotate downward. When the telescopic members are extended, the trays 11 on both sides rotate upward.

[0049] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A hoisting auxiliary device for large-volume prefabricated station components, comprising a base, characterized in that: The base is equipped with vertically distributed telescopic frames on both opposite sides; At least two top plates (7) are provided on the upper side of the two telescopic frames, and the top plates (7) are connected to the corresponding telescopic frames by columns (6); Several support plates (11) are provided above the two top plates (7), and the support plates (11) are connected to the top plates (7) by connectors.

2. The auxiliary device for hoisting large-volume prefabricated station components according to claim 1, characterized in that: The base includes a base rod (1) and a cross rod (2), and there are two of each of the base rod (1) and the cross rod (2); The bottom rod (1) and the cross rod (2) are spaced apart and spliced ​​together to form a rectangular frame; A set of rollers (3) are installed on the bottom surface of the bottom rod (1).

3. The auxiliary device for hoisting large-volume prefabricated station components according to claim 2, characterized in that: The telescopic frame includes a first telescopic rod (4) and a movable rod (5); The movable rod (5) is located directly above the base rod (1), and several first telescopic rods (4) are installed between the movable rod (5) and the corresponding base rod (1).

4. The auxiliary device for hoisting large-volume prefabricated station components according to claim 1, characterized in that: The connector includes a fixing component and a telescopic component; The fastener includes a connecting rod (9) and mounting bases (8) connected to both ends of the connecting rod (9); The telescopic component includes a second telescopic rod (10) and mounting bases (8) connected to both ends of the second telescopic rod (10); The mounting base (8) is fixedly installed on the top plate (7) or the support plate (11).

5. The auxiliary device for hoisting large-volume prefabricated station components according to claim 4, characterized in that: Connecting seats are provided on both opposite sides of the tray (11); The two adjacent trays (11) are connected by a pin installed in the connecting seat.

6. The auxiliary device for hoisting large-volume prefabricated station components according to claim 4, characterized in that: A top block (12) is mounted on the upper surface of the tray (11).

7. The auxiliary device for hoisting large-volume prefabricated station components according to claim 1, characterized in that: The plurality of trays (11) are distributed horizontally or along a curve.