Maltose syrup pipeline conveying equipment

Abstract

The utility model discloses malt syrup pipeline conveying equipment which comprises a conveying pump, the input end of the conveying pump is fixedly connected with a material pumping pipe, the outer portion of the material pumping pipe is fixedly connected with a heating cylinder, an interlayer is arranged in the heating cylinder, the inner wall of the interlayer is fixedly connected with an electric heater, and the upper surface of the material pumping pipe is fixedly connected with a temperature sensor. Two heat preservation barrels are connected outside the heating barrel in a sleeving mode, vacuum layers are arranged in the two heat preservation barrels, heat preservation cotton adheres to the inner walls of the two heat preservation barrels, the temperature of materials can be increased to a set temperature interval, the viscosity of malt syrup is reduced, and therefore the conveying speed is increased, and the processing efficiency is improved; heat dissipation can be reduced, and the heat utilization rate can be improved.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, and in particular to a pipeline conveying device for malt syrup. Background Technology

[0002] Malt syrup, also known as maltose syrup or malt sugar, is a product made from high-quality starch through liquefaction, saccharification, decolorization, filtration, and fine concentration. It is mainly composed of maltose and is a starch-based sugar with a long history of production. It is usually a viscous liquid.

[0003] Malt syrup has high viscosity at low temperatures, resulting in slow pipeline delivery speeds. This leads to low production efficiency and high labor costs for food processing companies. The conventional solution is to increase the power of the delivery pump or change the delivery pump, but this solution is expensive and requires a large investment in hardware. Utility Model Content

[0004] The purpose of this invention is to provide a malt syrup pipeline conveying device to solve the problem of slow conveying speed of malt syrup through pipelines.

[0005] To achieve the above objectives, a pipeline conveying device for malt syrup is provided, comprising: a conveying pump, a material extraction pipe fixedly connected to the input end of the conveying pump, a heating cylinder fixedly connected to the outside of the material extraction pipe, a jacket formed inside the heating cylinder, an electric heater fixedly connected to the inner wall of the jacket, and a temperature sensor fixedly connected to the upper surface of the material extraction pipe. The device can raise the temperature of the material to a set temperature range, reduce the viscosity of the malt syrup, thereby increasing the conveying speed and improving processing efficiency.

[0006] The heating cylinder is fitted with two insulation cylinders, each with a vacuum layer inside and insulation cotton adhered to its inner wall. This reduces heat loss during heating and improves heat utilization.

[0007] According to the aforementioned equipment for conveying malt syrup pipelines, two connecting plates are attached to both sides of the two insulation cylinders. Two fixing bolts are threaded to the sides of the connecting plates. One end of each fixing bolt passes through the connecting plate and is threaded into the interior of the two insulation cylinders, which facilitates the splicing and separation of the two insulation cylinders and increases the convenience of the device.

[0008] According to the aforementioned equipment for conveying malt syrup in pipelines, the connecting plate is disposed at the joint of two insulation cylinders, with the sides of the two insulation cylinders fitting together, facilitating the connection of the two insulation cylinders.

[0009] According to the aforementioned equipment for conveying malt syrup through a pipeline, the output end of the conveying pump is fixedly connected to a conveying pipe, and the lower surface of the conveying pump is fixedly connected to a mounting base. The conveying pipe can convey materials to the next process.

[0010] According to the aforementioned malt syrup pipeline conveying equipment, the end of the extraction pipe away from the conveying pump is fixedly connected to a connecting flange, which can be connected to the outlet of the storage pipe.

[0011] According to the aforementioned equipment for conveying malt syrup in pipelines, the side cross-section of the insulation cylinder is semi-circular, which is adapted to the shape of the heating cylinder.

[0012] According to the aforementioned equipment for conveying malt syrup in a pipeline, the inner diameter of the heating cylinder is the same as the outer diameter of the extraction pipe, which facilitates the installation of the heating cylinder.

[0013] The above-mentioned solution has the following beneficial effects:

[0014] The electric heater inside the heating cylinder is activated simultaneously with the start of the conveying pump to heat the material. The temperature sensor can detect the material temperature for easy temperature control, raising the material temperature to the set range, reducing the viscosity of the malt syrup, thereby increasing the conveying speed and improving processing efficiency.

[0015] By using an insulation cylinder and a vacuum layer, heat loss can be reduced. Insulating cotton can further improve the insulation effect, reduce heat dissipation, and improve heat utilization.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is a perspective view of a malt syrup pipeline conveying device according to the present invention;

[0019] Figure 2 This is a perspective view of an insulation cylinder for a malt syrup pipeline conveying device according to the present invention;

[0020] Figure 3 This is an internal structural diagram of a heating cylinder for a malt syrup pipeline conveying device according to the present invention;

[0021] Figure 4 This is a side sectional view of an insulation cylinder for a malt syrup pipeline conveying device according to the present invention;

[0022] Figure 5 This is a perspective view of a heating cylinder for a malt syrup pipeline conveying device according to the present invention;

[0023] Figure 6This utility model relates to a pipeline conveying device for malt syrup. Figure 1 Enlarged view of point A in the middle.

[0024] Legend:

[0025] 1. Conveying pump; 2. Conveying pipe; 3. Mounting base; 4. Temperature sensor; 5. Extraction pipe; 6. Insulation cylinder; 7. Insulation cotton; 8. Heating cylinder; 9. Electric heater; 10. Vacuum layer; 11. Fixing bolts; 12. Connecting plate; 13. Interlayer. Detailed Implementation

[0026] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0027] Reference Figure 1-6 This utility model provides a pipeline conveying device for malt syrup, comprising: a conveying pump 1 for extracting materials, such as a cam rotor pump; a material extraction pipe 5 fixedly connected to the input end of the conveying pump 1; a heating cylinder 8 fixedly connected to the outside of the material extraction pipe 5; a jacket 13 opened inside the heating cylinder 8; the jacket 13 facilitates the installation of an electric heater 9; the electric heater 9 is fixedly connected to the inner wall of the jacket 13; the electric heater 9 is used to heat the material to melt it; and a temperature sensor 4 fixedly connected to the upper surface of the material extraction pipe 5 for detecting the material temperature, such as a dual Pt100 sensor.

[0028] The heating cylinder 8 is fitted with two insulation cylinders 6 to prevent heat loss. Both insulation cylinders 6 have a vacuum layer 10 inside to reduce the heat transfer medium. The inner walls of both insulation cylinders 6 are bonded with insulation cotton 7 to prevent heat loss, such as closed-cell rubber and plastic insulation cotton.

[0029] Two connecting plates 12 are attached to both sides of the two insulation cylinders 6. Two fixing bolts 11 are threaded to the sides of the connecting plates 12. One end of each fixing bolt 11 passes through the connecting plate 12 and is threaded to the inside of the two insulation cylinders 6. The two ends of the connecting plate 12 are fixed to the sides of the insulation cylinders 6 by the fixing bolts 11.

[0030] The connecting plate 12 is set at the joint of the two insulation cylinders 6, and the sides of the two insulation cylinders 6 are attached together.

[0031] The output end of the conveying pump 1 is fixedly connected to the conveying pipe 2, and the lower surface of the conveying pump 1 is fixedly connected to the mounting base 3. The conveying pump 1 conveys the material to the next process through the conveying pipe 2, and the base increases the stability of the operation of the conveying pump 1.

[0032] The end of the extraction pipe 5 furthest from the conveying pump 1 is fixedly connected to a connecting flange. The extraction pipe 5 can be connected to the container storing the material through the connecting flange for easy extraction.

[0033] The heat preservation cylinder 6 has a semi-circular cross-section, which can fit into the side of the heating cylinder 8.

[0034] The inner diameter of the heating cylinder 8 is the same as the outer diameter of the extraction pipe 5, which makes it convenient for the heating cylinder 8 to be installed outside the extraction pipe 5.

[0035] Working principle: In use, first connect the connecting flange at one end of the extraction pipe 5 to the tank storing malt syrup, then start the delivery pump 1 through the controller, and then start the electric heater 9 through the controller for heating. At the same time, the temperature sensor 4 is used to detect the temperature and keep the temperature of the malt syrup within a certain range. The temperature of the malt syrup can be appropriately increased and the viscosity of the malt syrup can be reduced, thereby improving the delivery efficiency of the malt syrup, reducing processing costs, and reducing hardware investment costs. The vacuum layer 10 and insulation cotton 7 inside the insulation cylinder 6 can reduce heat loss and improve heat utilization.

[0036] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A pipeline conveying device for maltose syrup, comprising: The conveying pump (1) is characterized in that the input end of the conveying pump (1) is fixedly connected to the suction pipe (5), the outside of the suction pipe (5) is fixedly connected to the heating cylinder (8), the inside of the heating cylinder (8) is provided with a jacket (13), the inner wall of the jacket (13) is fixedly connected to the electric heater (9), and the upper surface of the suction pipe (5) is fixedly connected to the temperature sensor (4). The heating cylinder (8) is fitted with two insulation cylinders (6), and a vacuum layer (10) is opened inside the two insulation cylinders (6). Insulation cotton (7) is adhered to the inner wall of the two insulation cylinders (6).

2. The malt syrup pipeline conveying device according to claim 1, characterized in that, Two connecting plates (12) are attached to both sides of the two insulation cylinders (6). Two fixing bolts (11) are threaded to the sides of the connecting plates (12). One end of each fixing bolt (11) passes through the connecting plate (12) and is threaded to the inside of the two insulation cylinders (6).

3. The malt syrup pipeline conveying device according to claim 2, characterized in that, The connecting plate (12) is set at the joint of the two insulation cylinders (6), and the two insulation cylinders (6) are joined on the sides.

4. The malt syrup pipeline conveying device according to claim 1, characterized in that, The output end of the delivery pump (1) is fixedly connected to the delivery pipe (2), and the lower surface of the delivery pump (1) is fixedly connected to the mounting base (3).

5. A pipeline conveying device for malt syrup according to claim 1, characterized in that, The end of the material extraction pipe (5) away from the delivery pump (1) is fixedly connected to a connecting flange.

6. A pipeline conveying device for malt syrup according to claim 1, characterized in that, The heat insulation cylinder (6) has a semi-circular side cross-section.

7. A pipeline conveying device for malt syrup according to claim 1, characterized in that, The inner diameter of the heating cylinder (8) is the same as the outer diameter of the material extraction tube (5).

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