PU foaming wheel puncture experiment device
By designing an automated PU foam wheel puncture test device, which utilizes components such as support mechanisms and servo motors to achieve automated puncture, the inefficiency and tearing problems in existing technologies are solved, ensuring the accuracy and reliability of experimental results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2026-04-14
AI Technical Summary
Existing PU foam wheel puncture tests are inefficient and manual removal can easily lead to tearing, affecting the test results.
A PU foam wheel puncture test device was designed, which uses components such as a support mechanism, clamping push rod, servo motor and servo push rod to realize automated puncture and reset, ensuring the accuracy of puncture position and the reliability of test results.
This improves puncture efficiency, avoids damage to the puncture site caused by the foaming wheel, and ensures the accuracy and reliability of experimental results.
Smart Images

Figure CN224122327U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of PU foam wheel performance, and specifically relates to a PU foam wheel puncture test device. Background Technology
[0002] Currently, PU foam wheels are widely used in luggage, strollers, industrial equipment and other fields. Their puncture resistance is a key indicator for measuring product quality. Existing puncture tests usually use manual hand-held puncture tools. When using manual hand-held puncture tools, the existing puncture test devices are not only inefficient, but also require manual removal after puncture, which can easily cause tearing at the puncture site of the foam wheel and affect the test results.
[0003] Therefore, in view of the shortcomings of the above-mentioned solutions in actual production and implementation, modifications and improvements have been made. At the same time, in the spirit and concept of seeking excellence, and with the assistance of professional knowledge and experience, and after much ingenuity and experimentation, this utility model was created. It provides a PU foam wheel puncture test device to solve the problem that the existing puncture test usually uses a manual hand-held puncture tool. When the existing puncture test device is used by hand-held puncture tool, it is not only inefficient, but also requires manual removal after puncture, which can easily lead to tearing of the puncture site of the foam wheel and affect the test results. Utility Model Content
[0004] This invention proposes a PU foam wheel puncture test device, which solves the problem that existing puncture tests usually use manual hand-held puncture tools. When puncturing with a manual hand-held puncture tool, the existing puncture test device is not only inefficient, but also requires manual removal after puncture, which can easily lead to tearing of the puncture site of the foam wheel and affect the test results.
[0005] The technical solution of this utility model is implemented as follows: a PU foam wheel puncture test device includes: a support mechanism, and a guide rail mechanism is fixedly connected to the top surface of the support mechanism.
[0006] A moving mechanism is slidably connected to the top of the guide rail mechanism. A longitudinal groove is provided inside the moving mechanism, and a moving component is fixedly connected inside the longitudinal groove. A base plate component is fixedly connected to the center of the moving component. The base plate component has a circular structure, and a piercing component is fixedly connected to the bottom surface of the base plate component. The base plate component and the piercing component together form a piercing structure.
[0007] In a preferred embodiment, the puncture component and the base plate component are arranged perpendicularly, and the outer side of the moving component is fixedly connected to two protrusions facing each other, and is slidably connected in the moving mechanism through the protrusions.
[0008] In a preferred embodiment, a longitudinally arranged servo push rod is fixedly connected inside the moving mechanism. The servo push rod is connected to a moving component that is slidably connected in the moving mechanism, and the servo push rod and the moving component together form a longitudinal displacement structure.
[0009] In a preferred embodiment, a slider assembly is fixedly connected to the outer side of the moving mechanism. Two slider assemblies are fixedly connected to the outer side of each moving mechanism in opposite directions. The moving mechanism is slidably connected to the transverse groove opened in the guide rail mechanism through the slider assembly.
[0010] In a preferred embodiment, a leg assembly is fixedly connected to the bottom surface of the support mechanism. There are two leg assemblies, and the two leg assemblies are fixedly connected to the left and right sides of the bottom surface of the support mechanism in a linear array. The support mechanism and the leg assemblies together form a support structure.
[0011] In a preferred embodiment, a clamping push rod is fixedly connected to the inner side of the support mechanism. The clamping push rod is arranged horizontally, and there are two clamping push rods in total, which are arranged opposite to each other.
[0012] In a preferred embodiment, a sliding component is fixedly connected to the outer side of each of the two clamping push rods, and a foaming wheel is clamped and limited on the inner side of the clamping component. The clamping push rod and the clamping component together form a clamping and limiting structure for the outer edge of the foaming wheel.
[0013] After using the above technical solution, the beneficial effects of this utility model are:
[0014] 1. In this utility model, by setting up a support mechanism, a clamping push rod, a clamping assembly and other components, and by utilizing the linkage between the clamping push rod and the sliding assembly, the clamping assembly can accurately clamp and limit the outer edge of the foaming wheel, which solves the problem of unstable manual sample fixing in the prior art and ensures the accuracy of the puncture position.
[0015] 2. In this utility model, by setting up components such as a guide rail mechanism, a servo motor, a servo push rod, and a puncture assembly, the servo motor drives the moving mechanism to move horizontally for positioning, and the servo push rod controls the vertical movement of the puncture assembly, thus realizing the automation of the puncture process. Compared with the traditional method of manually holding the puncture tool, this structure not only improves the puncture efficiency, but also avoids damage to the foaming wheel caused by manual insertion and removal through the automatic reset function of the servo push rod, ensuring the reliability of the experimental results. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the puncture test device of this utility model from an axial side view.
[0018] Figure 2 This is a schematic diagram of the left side of the puncture test device of this utility model;
[0019] Figure 3 This is a schematic diagram of the combined structure of the moving mechanism and slider assembly of the puncture test device of this utility model.
[0020] Figure 4 This is a top view of the puncture test device of this utility model;
[0021] Figure 5 This is a schematic diagram of the combined structure of the support mechanism and the leg assembly of the puncture test device of this utility model;
[0022] Figure 6 This is a schematic diagram of the puncture test device of this utility model from a top-to-side view.
[0023] In the diagram, 1 is the support mechanism; 101 is the leg assembly; 1011 is the clamping push rod; 1012 is the clamping assembly; 1013 is the sliding assembly; 1014 is the foaming wheel; 2 is the guide rail mechanism; 201 is the servo motor; 2011 is the transmission screw; 3 is the moving mechanism; 301 is the slider assembly; 3011 is the servo push rod; 3012 is the moving assembly; 3013 is the base plate assembly; and 3014 is the puncture assembly. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] like Figures 1-6 As shown, a PU foam wheel puncture test device includes: a support mechanism 1, and a guide rail mechanism 2 is fixedly connected to the top surface of the support mechanism 1;
[0026] The top of the guide rail mechanism 2 is slidably connected to the moving mechanism 3. The moving mechanism 3 has a longitudinal groove inside. The moving component 3012 is fixedly connected inside the longitudinal groove. The center of the moving component 3012 is fixedly connected to the base plate component 3013. The base plate component 3013 has a circular structure, and the bottom surface of the base plate component 3013 is fixedly connected to the piercing component 3014. The base plate component 3013 and the piercing component 3014 together form the piercing structure.
[0027] The puncture component 3014 and the base plate component 3013 are vertically arranged, and the outer side of the moving component 3012 is fixedly connected to two protrusions facing each other. The moving component 3 is slidably connected to the moving mechanism 3 through the protrusions. The moving mechanism 3 is fixedly connected to a longitudinally arranged servo push rod 3011 inside. The servo push rod 3011 is connected to the moving component 3012 slidably connected in the moving mechanism 3. The servo push rod 3011 and the moving component 3012 together form a longitudinal displacement structure.
[0028] Among them, the outer side of the moving mechanism 3 is fixedly connected to the slider assembly 301. Two slider assemblies 301 are fixedly connected to the outer side of each moving mechanism 3 in opposite directions. The moving mechanism 3 is slidably connected to the transverse groove opened in the guide rail mechanism 2 through the slider assembly 301. The bottom end face of the support mechanism 1 is fixedly connected to the leg assembly 101. There are two leg assemblies 101 in total, and the two leg assemblies 101 are fixedly connected to the left and right sides of the bottom end face of the support mechanism 1 in a linear array. The support mechanism 1 and the leg assembly 101 together form a support structure.
[0029] The support mechanism 1 has a clamping push rod 1011 fixedly connected to its inner side. The clamping push rod 1011 is arranged horizontally, and there are two clamping push rods 1011. The two clamping push rods 1011 are arranged opposite to each other. The outer sides of the two clamping push rods 1011 are fixedly connected to a sliding component 1013. The inner side of the clamping component 1012 clamps and limits the foaming wheel 1014. The clamping push rod 1011 and the clamping component 1012 together form a clamping and limiting structure for the outer edge of the foaming wheel 1014.
[0030] In use, first place the foaming wheel 1014 to be tested in the designated position inside the support mechanism 1, ensuring that the test area of the foaming wheel faces upward. Operate the two horizontally arranged clamping push rods 1011, and drive the clamping push rods 1011 to move horizontally toward the foaming wheel 1014 by external force. At this time, the sliding component 1013 on the outside of the clamping push rod 1011 slides synchronously under the guidance of the inner wall of the support mechanism 1, ensuring that the clamping process is stable and without shaking.
[0031] After the clamping component 1012 contacts the outer edge of the foaming wheel 1014, the pushing force is continued until the clamping component 1012 is tightly attached to the surface of the foaming wheel. The mechanical clamping force is used to fix the foaming wheel 1014 to prevent it from shifting or rotating during the puncture process. The servo motor 201 on one side of the guide rail mechanism 2 is started. The output shaft of the servo motor 201 drives the transmission screw 2011 to rotate. The transmission screw 2011 and the nut seat at the bottom of the moving mechanism 3 form a helical transmission pair.
[0032] The moving mechanism 3 is embedded in the transverse groove at the top of the guide rail mechanism 2 by the outer slider assembly 301. Driven by the transmission screw 2011, the slider assembly 301 slides horizontally along the transverse groove, thereby driving the entire moving mechanism 3 to move horizontally above the guide rail mechanism 2. Through the precise control of the servo motor 201, the moving mechanism 3 can move horizontally to any test position directly above the foaming wheel 1014, realizing flexible positioning of the puncture point.
[0033] When the moving mechanism 3 is positioned at the target test point, the servo push rod 3011 inside the moving mechanism 3 is triggered to start working. The push rod end of the servo push rod 3011 is fixedly connected to the moving component 3012. The push rod is driven by the motor to move downward in the longitudinal direction. The protrusion on the outside of the moving component 3012 is embedded in the longitudinal groove of the moving mechanism 3. Under the push of the servo push rod 3011, the moving component 3012 descends vertically along the longitudinal groove, driving the bottom plate component 3013 and the puncture component 3014 to move downward synchronously. The puncture component 3014 is vertically connected to the bottom plate component 3013. When the puncture component 3014 contacts the surface of the foaming wheel 1014, the servo push rod 3011 continues to apply a stable pushing force, so that the puncture component 3014 gradually pierces into the inside of the foaming wheel until the preset puncture depth is reached or the puncture test is completed.
[0034] After the puncture is completed, the servo push rod 3011 moves in the opposite direction, and the push rod end drives the moving component 3012 to move upward along the longitudinal groove. The puncture component 3014 then exits from the foaming wheel 1014. Since the entire exit process is controlled by the servo push rod 3011, it avoids the shaking or uneven force that may occur when manually inserting and removing the component, ensuring that the puncture component 3014 exits smoothly, reducing secondary damage to the puncture site of the foaming wheel 1014, and ensuring the accuracy of the experimental results. After completing one puncture test, the moving mechanism 3 can be moved again by the servo motor 201 to perform batch tests on other parts of the foaming wheel 1014, thereby improving experimental efficiency.
[0035] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise specified and limited, it should be noted that the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, or internal connections between two components; they can be direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.
[0036] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A PU foam wheel puncture test device, comprising a support mechanism (1), characterized in that, The top surface of the support mechanism (1) is fixedly connected to the guide rail mechanism (2). The top of the guide rail mechanism (2) is slidably connected to a moving mechanism (3). The moving mechanism (3) has a longitudinal groove inside. A moving component (3012) is fixedly connected inside the longitudinal groove. A base plate component (3013) is fixedly connected to the center of the moving component (3012). The base plate component (3013) is a circular structure. A puncture component (3014) is fixedly connected to the bottom surface of the base plate component (3013). The base plate component (3013) and the puncture component (3014) together form a puncture structure.
2. The PU foam wheel puncture test device according to claim 1, characterized in that, The puncture assembly (3014) and the base plate assembly (3013) are arranged vertically, and the outer side of the moving assembly (3012) is fixedly connected to two protrusions facing each other, and is slidably connected to the moving mechanism (3) through the protrusions.
3. The PU foam wheel puncture test device according to claim 1, characterized in that, The moving mechanism (3) is internally fixedly connected to a longitudinally arranged servo push rod (3011). The servo push rod (3011) is connected to a moving component (3012) that is slidably connected in the moving mechanism (3). The servo push rod (3011) and the moving component (3012) together form a longitudinal displacement structure.
4. The PU foam wheel puncture test device according to claim 3, characterized in that, The outer side of the moving mechanism (3) is fixedly connected to a slider assembly (301). Two slider assemblies (301) are fixedly connected to the outer side of each moving mechanism (3) in opposite directions. The moving mechanism (3) is slidably connected to the transverse groove opened in the guide rail mechanism (2) through the slider assembly (301).
5. The PU foam wheel puncture test device according to claim 1, characterized in that, The support mechanism (1) has a leg assembly (101) fixedly connected to its bottom surface. There are two leg assemblies (101), and the two leg assemblies (101) are fixedly connected to the left and right sides of the bottom surface of the support mechanism (1) in a straight line array. The support mechanism (1) and the leg assembly (101) together form a support structure.
6. The PU foam wheel puncture test device according to claim 5, characterized in that, The inner side of the support mechanism (1) is fixedly connected with a clamping push rod (1011). The clamping push rod (1011) is arranged horizontally, and there are two clamping push rods (1011) in total, with the two clamping push rods (1011) arranged opposite each other.
7. The PU foam wheel puncture test device according to claim 6, characterized in that, The outer sides of the two clamping push rods (1011) are fixedly connected with sliding components (1013), and the inner side of the clamping component (1012) clamps and limits the foaming wheel (1014). The clamping push rods (1011) and the clamping component (1012) together form a clamping and limiting structure for the outer edge of the foaming wheel (1014).