Sodium silicate raw material crushing and filtering integrated device
The combination of crushing blades and screening plates enables efficient crushing and automatic screening of sodium silicate raw materials, solving the problems of incomplete crushing and manual screening, and improving preparation efficiency and yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YIXING JIANDONG CHEM CO LTD
- Filing Date
- 2025-01-16
- Publication Date
- 2026-04-17
AI Technical Summary
The existing raw materials for sodium silicate are not completely crushed, resulting in low preparation efficiency, and the screening process requires manual intervention, which leads to a decrease in work efficiency.
It adopts a combination structure of crushing blades and screening plates. The crushing blades are rotated by gears and output shafts to fully crush the material, while the screening plate is automatically screened by the cooperation of rotating blocks and springs, realizing the integration of crushing and screening.
It improved the crushing efficiency of sodium silicate raw materials, reduced the workload of manual screening, increased the yield rate, and simplified the operation process.
Smart Images

Figure CN224127435U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sodium silicate raw material processing technology, and in particular to an integrated device for crushing and filtering sodium silicate raw materials. Background Technology
[0002] Sodium silicate is an inorganic compound with the chemical formula Na₂SiO₃. It is produced by fusing silica (quartz sand) and soda ash (or clay ash) in a melting furnace, followed by cooling and pulverization. An aqueous solution of sodium silicate is called water glass, typically appearing as a colorless, bluish-green, or brown solid or viscous liquid. Sodium silicate has a wide range of applications. It can be used in the manufacture of laundry detergent, soap, and other daily necessities, and also as a filler, fire retardant for fabrics, and adhesive. Furthermore, sodium silicate has applications in the construction industry, such as in the manufacture of refractory materials and fire-retardant coatings.
[0003] Existing sodium silicate raw material crushing and filtration equipment results in incomplete crushing during the crushing process, leading to low sodium silicate preparation efficiency. Furthermore, manual screening of sodium silicate raw materials is required during the screening process, further reducing work efficiency.
[0004] Therefore, we propose an integrated device for crushing and filtering sodium silicate raw materials. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an integrated device for crushing and filtering sodium silicate raw materials.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An integrated device for crushing and filtering sodium silicate raw materials includes a housing, a crushing box fixedly installed at the top of the housing, a feed inlet at the top of the crushing box, an output shaft movably installed inside the crushing box, crushing blades movably installed on both sides of the output shaft, a screening groove opened in the housing, a screening plate movably installed inside the screening groove, and a screen fixedly installed inside the screening plate.
[0008] As a further embodiment of this utility model: a fixed frame is fixedly installed on one side of the crushing box, and gears are movably installed inside the fixed frame. There are two gears, which are meshed and connected to each other. A motor is fixedly installed on one side of the fixed frame, and the output end of the motor is fixedly connected to the gears. The motor is electrically connected to a power source.
[0009] As a further embodiment of this utility model: an output shaft is movably installed inside the crushing box. There are two output shafts, which are fixedly connected to gears. The crushing blades are fixedly connected to the output shafts, and there are five sets of crushing blades. The crushing blades use gears and output shafts to rotate and crush sodium silicate.
[0010] As a further improvement of this utility model: a sliding plate is fixedly installed at the bottom end of the crushing blade, the sliding plate is in an inclined state, and a drop hole is opened on one side of the bottom end of the inclined plate.
[0011] As a further embodiment of this utility model: a motor is fixedly installed on one side of the box, a rotating shaft is movably installed inside the box, the rotating shaft penetrates the box and is fixedly connected to the output end of the motor, a rotating block is fixedly installed outside the output shaft, the rotating block rotates with the help of the motor and the output shaft, and the rotating block is movably connected to the screening plate.
[0012] As a further improvement of this utility model: springs are movably installed at the four corners of the bottom of the screening plate, and the bottom of the springs are fixedly connected to the screening groove of the box. The screening plate shakes with the help of the springs, and the rotating block rotates to strike the top screening plate.
[0013] As a further embodiment of this utility model: a limiting rod is fixedly installed inside the screening tank of the box, the limiting rod penetrates the screening plate and is fixed, a slope is fixedly installed at the bottom end of the screening plate, and a discharge port is opened on one side of the bottom end of the slope.
[0014] Compared with the prior art, this utility model provides an integrated device for crushing and filtering sodium silicate raw materials, which has the following beneficial effects:
[0015] This invention utilizes two output shafts and five sets of crushing blades on both sides of the output shafts to ensure that the sodium silicate raw material is crushed more thoroughly, thereby improving the crushing efficiency of the sodium silicate raw material and increasing the yield of sodium silicate products.
[0016] This invention uses a screen plate and springs at the four corners of the bottom to continuously strike the screen plate with rotating blocks, thus screening the crushed sodium silicate raw material. Fine particles fall through the screen and are discharged from the outlet via a ramp, while coarse particles remain on the screen. This method requires less manual intervention and reduces the workload of workers.
[0017] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of an integrated device for crushing and filtering sodium silicate raw materials according to this utility model.
[0019] Figure 2 This is a side view sectional view of the integrated device for crushing and filtering sodium silicate raw materials proposed in this utility model.
[0020] Figure 3This is a three-dimensional structural diagram of an integrated device for crushing and filtering sodium silicate raw materials according to the present invention.
[0021] Figure 4 This is a three-dimensional structural diagram of an integrated device for crushing and filtering sodium silicate raw materials proposed in this utility model.
[0022] In the diagram: 1. Box body; 2. Crushing box; 3. Feed inlet; 4. Output shaft; 5. Crushing blade; 6. Screening trough; 7. Screening plate; 8. Screen; 9. Fixing frame; 10. Gear; 11. Motor; 12. Slide plate; 13. Drop outlet; 14. Motor; 15. Rotating shaft; 16. Rotating block; 17. Spring; 18. Limiting rod; 19. Inclined ramp; 20. Discharge outlet. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] Example: An integrated device for crushing and filtering sodium silicate raw materials, such as... Figure 1 - Figure 4 As shown, it includes a box body 1, a crushing box 2 fixedly installed at the top of the box body 1, a feed inlet 3 opened at the top of the crushing box 2, an output shaft 4 movably installed inside the crushing box 2, crushing blades 5 movably installed on both sides of the output shaft 4, a screening trough 6 opened in the box body 1, a screening plate 7 movably installed inside the screening trough 6, and a screen 8 fixedly installed inside the screening plate 7.
[0026] like Figure 1 - Figure 4As shown, a fixed frame 9 is fixedly installed on one side of the crushing box 2. Two gears 10 are movably installed inside the fixed frame 9 and are meshed together. A motor 11 is fixedly installed on one side of the fixed frame 9, and the output end of the motor 11 is fixedly connected to the gears 10. The motor 11 is electrically connected to a power source. Two output shafts 4 are movably installed inside the crushing box 2 and are fixedly connected to the gears 10. Five sets of crushing blades 5 are fixedly connected to the output shafts 4. The crushing blades 5, with the aid of the gears 10 and output shafts 4, rotate and crush the sodium silicate. A sliding plate 12 is fixedly installed at the bottom of the crushing blade 5. The sliding plate 12 is tilted. A drop hole 13 is opened on one side of the bottom of the tilting plate. When the motor 11 on one side of the crushing box 2 is started, the gear 10 inside the fixed frame 9 is driven to rotate. The gears 10 mesh with each other and drive the two output shafts 4 inside the crushing box 2 to rotate, which in turn drives the five sets of crushing blades on both sides to rotate. Sodium silicate raw material is put into the feed inlet 3. The output shafts 4 inside the crushing box 2 drive the five sets of crushing blades to rotate and crush the sodium silicate. After the sodium silicate is crushed, it falls onto the bottom sliding plate 12 and slides to one side, falling into the screening plate 7 through the drop hole 13.
[0027] like Figure 1 - Figure 3 As shown, a motor 14 is fixedly installed on one side of the housing 1. A rotating shaft 15 is movably installed inside the housing 1, penetrating the housing 1 and fixedly connected to the output end of the motor 14. A rotating block 16 is fixedly installed outside the output shaft 14. The rotating block 16 rotates with the help of the motor 14 and the output shaft 4. The rotating block 16 is movably connected to the screening plate 7. Springs 17 are movably installed at the four corners of the bottom of the screening plate 7. The bottom of the springs 17 is fixedly connected to the screening groove 6 of the housing 1. The screening plate 7 shakes with the help of the springs 17. The rotating block 16 rotates and strikes the top screening plate 7. A limit rod 18 is fixedly installed inside the screening groove 6 of the housing 1 to limit the movement. Rod 18 penetrates and is fixed to screening plate 7. A ramp 19 is fixedly installed at the bottom of screening plate 7. A discharge port 20 is opened on one side of the bottom of ramp 19. Motor 14 on one side of box 1 is started, which drives the rotating shaft 15 inside box 1 to rotate. The rotating block 16 on the rotating shaft 15 rotates accordingly. The two ends of the rotating block 16 alternately hit the top screening plate 7. Springs 17 are installed at the four corners of the bottom of screening plate 7. Springs 17 are fixedly connected to the screening groove 6 inside box 1. As screening plate 7 is hit, it will repeatedly stretch the bottom spring 17 and then reset, causing spring 17 to shake and drive screening plate 7 to shake, thus screening sodium silicate inside screening plate 7.
[0028] Working principle: First, move the device to the sodium silicate raw material processing site, connect the device to the power supply, start the motor 11 on one side of the crushing box 2, drive the gear 10 inside the fixed frame 9 to rotate, the gears 10 mesh with each other to drive the two output shafts 4 inside the crushing box 2 to rotate, drive the five sets of crushing blades on both sides to rotate, put the sodium silicate raw material into the feed inlet 3, the output shaft 4 inside the crushing box 2 drives the five sets of crushing blades to rotate to crush the sodium silicate, after the sodium silicate is crushed, it falls onto the bottom slide plate 12 and slides to one side and falls into the screening plate 7 through the drop outlet 13.
[0029] At this time, the motor 14 on one side of the box 1 is started by the control switch, which drives the rotating shaft 15 inside the box 1 to rotate. The rotating block 16 on the rotating shaft 15 rotates accordingly. The two ends of the rotating block 16 alternately hit the top screening plate 7. Springs 17 are installed at the four corners of the bottom end of the screening plate 7. The springs 17 are fixedly connected to the screening tank 6 inside the box 1. As the screening plate 7 is hit, it will repeatedly stretch the bottom spring 17 and then reset, causing the spring 17 to shake and drive the screening plate 7 to shake, thus screening the sodium silicate inside the screening plate 7. Fine particles fall through the screen 8, pass through the ramp 19 and are discharged from the outlet 20, while coarse particles remain on the screen 8. This structure is simple, low in cost, and easy to maintain later.
[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A device for integrated crushing and filtering of sodium silicate raw materials, characterized in that: The box includes a housing (1), a crushing box (2) is fixedly installed on the top of the housing (1), a feed inlet (3) is opened on the top of the crushing box (2), an output shaft (4) is movably installed inside the crushing box (2), crushing blades (5) are movably installed on both sides of the output shaft (4), a screening groove (6) is opened in the housing (1), a screening plate (7) is movably installed inside the screening groove (6), and a screen (8) is fixedly installed inside the screening plate (7).
2. The soda ash raw material crushing and filtering integrated device according to claim 1, characterized in that: A fixed frame (9) is fixedly installed on one side of the crushing box (2). A gear (10) is movably installed inside the fixed frame (9). There are two gears (10), which mesh with each other. A motor (11) is fixedly installed on one side of the fixed frame (9). The output end of the motor (11) is fixedly connected to the gear (10), and the motor (11) is electrically connected to the power supply.
3. The soda ash raw material crushing and filtering integrated device according to claim 1, characterized in that: The crushing box (2) is equipped with an output shaft (4), which consists of two shafts. The output shaft (4) is fixedly connected to a gear (10). The crushing blade (5) is fixedly connected to the output shaft (4). There are five sets of crushing blades (5). The crushing blades (5) use the gear (10) and the output shaft (4) to rotate and crush sodium silicate.
4. The soda ash raw material crushing and filtering integrated device according to claim 3, characterized in that: The bottom end of the crushing blade (5) is fixedly installed with a sliding plate (12), the sliding plate (12) is in an inclined state, and a drop opening (13) is opened on one side of the bottom end of the crushing box (2).
5. The soda ash raw material crushing and filtering integrated device according to claim 4, characterized in that: A motor (14) is fixedly installed on one side of the box (1). A rotating shaft (15) is movably installed inside the box (1). The rotating shaft (15) penetrates the box (1) and is fixedly connected to the output end of the motor (14). A rotating block (16) is fixedly installed outside the output shaft (4). The rotating block (16) rotates with the help of the motor (14) and the output shaft (4). The rotating block (16) is movably connected to the screening plate (7).
6. The soda ash raw material crushing and filtering integrated device according to claim 5, characterized in that: Springs (17) are movably installed at the four corners of the bottom of the screening plate (7). The bottom of the springs (17) is fixedly connected to the screening groove (6) of the box (1). The screening plate (7) shakes with the help of the springs (17). The rotating block (16) rotates to strike the top screening plate (7).
7. The soda ash raw material crushing and filtering integrated device according to claim 6, characterized in that: A limiting rod (18) is fixedly installed inside the screening tank (6) of the box (1). The limiting rod (18) penetrates the screening plate (7) and is fixed. A ramp (19) is fixedly installed at the bottom of the screening plate (7). A discharge port (20) is opened on one side of the bottom of the ramp (19).