Data line wiring terminal welding mechanism
By designing a data cable terminal welding mechanism, which uses mechanized fixing of terminals and data cables and integrated collection of excess flux, the problems of low efficiency and material waste in manual welding are solved, achieving fast and accurate welding and material saving.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI HUIZHITAI ELECTRONICS CO LTD
- Filing Date
- 2025-04-09
- Publication Date
- 2026-04-17
AI Technical Summary
In existing technologies, data cable terminal soldering mainly relies on manual operation, which results in the inability to quickly and accurately fix the connecting wires to the terminals, and also leads to significant waste of flux.
A data cable terminal welding mechanism was designed, including components such as a movable clamp, a limiting rod, a spring, a push rod, and a welding seat. The terminal and data cable are fixed in a mechanized manner, and an integrated guide shroud and collection box are used to collect excess flux.
It enables quick and accurate fixing of terminals and data cables, reduces flux waste, and improves welding efficiency and material utilization.
Smart Images

Figure CN224128786U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of data cable processing technology, and in particular to a data cable terminal welding mechanism. Background Technology
[0002] Data cables are used as a medium for charging and transmitting data to electronic devices. During the manufacturing process, the terminals and connecting wires need to be soldered together to ensure the integrity of the data cable.
[0003] Currently, terminal soldering is mainly done manually by workers. Workers hold the connecting wire, apply flux to each stripped wire, and then fix the wire to the terminal. Workers then use a soldering gun to solder it. However, manual soldering cannot quickly and accurately fix each wire in the connecting wire to the terminal. Therefore, there is a need for a terminal soldering mechanism for data cable soldering equipment that can quickly and accurately fix the connecting wire to the terminal. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, one of the objectives of this utility model is to provide a data cable terminal welding mechanism.
[0005] One of the objectives of this utility model is achieved through the following technical solution:
[0006] A data cable terminal welding mechanism includes a workbench with a through groove near the left side. A movable clamping plate is movably inserted into the inner cavity of the through groove. A first through hole is formed on the movable clamping plate, and a limiting rod is movably inserted through the inner cavity of the first through hole. A first spring is movably sleeved on the outer edge of the limiting rod near the rear end. A push rod is fixedly connected to the front side of the movable clamping plate near the bottom. Two fixing plates are fixedly connected to the bottom of the workbench near the left side. A fixing clamping plate is provided on the front side of the movable clamping plate. A welding seat is fixedly connected to the top of the workbench near the center. The top of the welding seat has four placement slots and a movable frame.
[0007] Furthermore, the bottom of the workbench is fixedly connected to four support legs, which are arranged in a rectangular array.
[0008] Furthermore, the limiting rod is fixedly connected to the inner cavity of the through groove, the first spring is fixedly connected to the rear wall of the inner cavity of the through groove, and the front end of the first spring is fixedly connected to the movable clamping plate.
[0009] Furthermore, the fixed clamp is fixedly connected to the top of the workbench, and anti-slip pads are fixedly connected to both the front side of the movable clamp and the rear side of the fixed clamp.
[0010] Furthermore, a second through hole is provided on the fixed plate, and the front end of the push rod moves through the two second through holes and is fixedly fitted with an anti-slip sleeve.
[0011] Furthermore, a handle is fixedly connected to the top of the movable frame, and four vertical plates are fixedly connected to the bottom of the movable frame near the left and right sides. The bottom of each vertical plate has a groove, and the vertical plate is movably inserted into the inner cavity of an adjacent placement slot. Horizontal plates are fixedly connected to the front and rear sides of the movable frame. Each horizontal plate has a through hole, and a vertical rod is movably inserted through the inner cavity of the through hole. The vertical rod is fixedly connected to the top of the welding seat. A second spring is movably sleeved on the outer edge of the vertical rod near the top. A limit plate is fixedly connected to the top of the vertical rod, and the second spring is fixedly connected to the top of the horizontal plate. The top of the second spring is fixedly connected to the limit plate.
[0012] Furthermore, a flow guide is fixedly connected to both the left and right sides of the welding seat, and a flow guide plate is fixedly connected to the inner side of the flow guide. A collection box is provided on the front side of the welding seat. Two inflow grooves are opened on the top of the collection box near the rear side. The inflow grooves correspond to the flow guide. A slider is fixedly connected to the rear side of the collection box. A sliding groove, a rectangular groove, and an open groove are opened on the front side of the welding seat near the bottom. The rectangular groove is located above the sliding groove, and the open groove is located above the rectangular groove. The slider is movably connected to the inner cavity of the sliding groove. The slider matches the sliding groove and the rectangular groove respectively. A fixing rod is fixedly connected to the top of the slider. The cross-section of the fixing rod is L-shaped. The fixing rod matches the open groove. The top of the fixing rod is in contact with the bottom of the adjacent horizontal plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. The data cable terminal welding mechanism of this utility model allows for easy installation of the collection box. The collection box is moved by a fixed rod, which moves the slider into the inner cavity of the rectangular groove. The fixed rod is then moved downwards, causing the slider and collection box to move downwards until the collection box is flush with the top of the welding seat. The fixed rod is then slowly released, and the movable frame moves downwards under the elastic action of the second spring. The movable frame drives the horizontal plate downwards, pressing and fixing the fixed rod, thereby securing the collection box. The operation is simple and convenient.
[0015] 2. The data cable terminal welding mechanism of this utility model, under the action of the guide plate, allows excess flux to flow into the pool and then into the collection box, thereby collecting the excess flux and avoiding material waste.
[0016] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0017] Figure 1 This is a frontal perspective view of the present invention;
[0018] Figure 2 This is a left sectional view of the through groove of the component of this utility model;
[0019] Figure 3 This is a front perspective view of the movable clamping plate of this utility model component;
[0020] Figure 4 This is a front perspective view of the handle of the component of this utility model;
[0021] Figure 5 This is a front perspective view of the air guide cover of this utility model;
[0022] Figure 6 This is a front perspective view of the component collection box of this utility model;
[0023] Figure 7 This is a front perspective view of the movable frame of the component of this utility model;
[0024] Figure 8 This is a front perspective view of the welding seat of the component of this utility model;
[0025] Figure 9 This is a front perspective view of the horizontal plate of the component of this utility model;
[0026] Figure 10 This is a bottom perspective view of the horizontal plate of the component of this utility model.
[0027] The following are the labeling elements in the diagram: 1. Workbench; 2. Support leg; 3. Movable clamping plate; 4. First through hole; 5. Limiting rod; 6. First spring; 7. Fixing plate; 8. Push rod; 9. Anti-slip sleeve; 10. Through groove; 11. Fixing clamping plate; 12. Anti-slip pad; 13. Second through hole; 14. Welding seat; 15. Flow guide; 16. Flow guide plate; 17. Collection box; 18. Inflow groove; 19. Slider; 20. Slide groove; 21. Fixing rod; 22. Slot; 23. Rectangular groove; 24. Movable frame; 25. Handle; 26. Vertical plate; 27. Groove; 28. Horizontal plate; 29. Through hole; 30. Vertical rod; 31. Second spring; 32. Limiting plate; 33. Placement groove. Detailed Implementation
[0028] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0029] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0031] Please see Figure 1-10 This utility model provides a technical solution: a data cable terminal welding mechanism, including a workbench 1. Four support legs 2 are fixedly connected to the bottom of the workbench 1, arranged in a rectangular array. A through groove 10 is provided on the workbench 1 near the left side. A movable clamping plate 3 is movably inserted into the inner cavity of the through groove 10. A first through hole 4 is provided on the movable clamping plate 3. A limiting rod 5 is movably inserted through the inner cavity of the first through hole 4. A first spring 6 is movably sleeved on the outer edge of the limiting rod 5 near its rear end. The limiting rod 5 is fixedly connected to the inner cavity of the through groove 10, and the first spring 6 is fixedly connected to the rear wall of the inner cavity of the through groove 10. The front end of the first spring 6 is fixedly connected to the movable clamping plate 3. The movable clamping plate 3 is fixedly connected to the front side near the bottom with a push rod 8. The bottom of the worktable 1 is fixedly connected to two fixed plates 7 near the left side. The fixed plates 7 have a second through hole 13. The front end of the push rod 8 passes through the two second through holes 13 and is fixedly fitted with an anti-slip sleeve 9. The movable clamping plate 3 has a fixed clamping plate 11 on the front side. The fixed clamping plate 11 is fixedly connected to the top of the worktable 1. The front side of the movable clamping plate 3 and the rear side of the fixed clamping plate 11 are both fixedly connected with anti-slip pads 12. The top of the worktable 1 is fixedly connected to a welding seat 14 near the center. The top of the welding seat 14 has four placement slots 33. The top of the welding seat 14 has a movable frame 24.
[0032] A handle 25 is fixedly connected to the top of the movable frame 24. Four vertical plates 26 are fixedly connected to the bottom of the movable frame 24 near the left and right sides. The bottom of the vertical plates 26 has a groove 27. The vertical plates 26 are movably inserted into the inner cavity of the adjacent placement slot 33. Horizontal plates 28 are fixedly connected to the front and rear sides of the movable frame 24. A through hole 29 is opened on the horizontal plate 28. A vertical rod 30 is movably inserted through the inner cavity of the through hole 29. The vertical rod 30 is fixedly connected to the top of the welding seat 14. A second spring 31 is movably sleeved on the outer edge of the vertical rod 30 near the top. A limit plate 32 is fixedly connected to the top of the vertical rod 30. The second spring 31 is fixedly connected to the top of the horizontal plate 28. The top of the second spring 31 is fixedly connected to the limit plate 32.
[0033] A flow guide shroud 15 is fixedly connected to both the left and right sides of the welding base 14. A flow guide plate 16 is fixedly connected to the inner side of the flow guide shroud 15. A collection box 17 is provided on the front side of the welding base 14. Two inflow grooves 18 are opened on the top of the collection box 17 near the rear side. The inflow grooves 18 correspond to the flow guide shroud 15. A slider 19 is fixedly connected to the rear side of the collection box 17. A sliding groove 20, a rectangular groove 23 and a slot 22 are opened on the front side of the welding base 14 near the bottom. The rectangular groove 23 is located above the sliding groove 20 and the slot 22 is located above the rectangular groove 23. The slider 19 is movably connected to the inner cavity of the sliding groove 20. The slider 19 matches the sliding groove 20 and the rectangular groove 23 respectively. A fixing rod 21 is fixedly connected to the top of the slider 19. The cross-section of the fixing rod 21 is L-shaped. The fixing rod 21 matches the slot 22. The top of the fixing rod 21 is in contact with the bottom of the adjacent horizontal plate 28.
[0034] Working Principle: In use, the data cable terminal welding mechanism of this utility model involves holding the anti-slip sleeve 9 and pushing the push rod 8 backward. The push rod 8 moves the movable clamping plate 3 backward, while the first spring 6 is compressed. The movable clamping plate 3 moves to the outer edge of the limiting rod 5, increasing the distance between the movable clamping plate 3 and the fixed clamping plate 11. The terminal is then placed between the movable clamping plate 3 and the fixed clamping plate 11. Next, the handle 25 is pulled upward, causing the movable frame 24 to move upward. The movable frame 24 then moves the horizontal plate 28 and the vertical plate 26 upward, while the second spring 31 is compressed. The four leads of the terminal are then placed from the left side of the welding seat 14 into the four placement slots 33, ensuring the rear side of the terminal fixing clamping plate 11 is in contact. Finally, the force on the push rod 8 is slowly released, and the movable clamping plate 3 moves forward under the elastic action of the first spring 6. The movable clamp 3 clamps and fixes the terminal between the movable clamp 3 and the fixed clamp 11. At this time, the upward pulling force of the handle 25 is maintained. Then, the four data cables are placed from the right side of the soldering base 14 into the four placement slots 33. The four data cables and the leads of the terminal are in contact with each other. Then, the force of the handle 25 is slowly released. The movable frame 24 moves downward under the elastic action of the second spring 31. The movable frame 24 drives the vertical plate 26 to move downward to press and fix the data cables. Then, the flux is poured into the movable frame 24 and flows into the placement slots 33 to solder the leads of the terminal and the data cables. The flux flowing out of the placement slots 33 flows into the guide shroud 15. Under the action of the guide plate 16, the excess flux flows into the sink 18 and then into the collection box 17, thereby collecting the excess flux and avoiding material waste.
[0035] When cleaning the flux inside the collection box 17, first pull the handle 25 upwards. The handle 25 moves the movable frame 24 upwards, which in turn moves the horizontal plate 28 and the vertical plate 26 upwards. At the same time, the second spring 31 is compressed, and the horizontal plate 28 moves upwards away from the fixed rod 21. Then, grasp the horizontal part of the fixed rod 21 and move it upwards. The fixed rod 21 moves the slider 19 in the inner cavity of the groove 20 and in the inner cavity of the slot 22. The slider 19 moves the collection box 17 upwards. After the slider 19 moves upwards into the inner cavity of the rectangular groove 23, move the fixed rod 21 forward. The fixed rod 21 moves the slider 19 and the collection box 17, and the slider 19 moves away from the rectangular groove. 23. In this way, the collection box 17 is removed, and the flux inside the collection box 17 is poured out. When installing the collection box 17, the collection box 17 is moved by the fixing rod 21, and the slider 19 is moved into the inner cavity of the rectangular groove 23. At this time, the fixing rod 21 is located in the inner cavity of the slot 22. Then the fixing rod 21 is moved downward, and the slider 19 and the collection box 17 move downward until the collection box 17 moves to fit against the top of the welding seat 14. Then the fixing rod 21 is moved down slowly. Then the force of the handle 25 is released, and the movable frame 24 moves downward under the elastic action of the second spring 31. The movable frame 24 drives the horizontal plate 28 to move downward to press and fix the fixing rod 21, thereby fixing the collection box 17.
[0036] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0037] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0038] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0039] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0040] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0041] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. Data line terminal welding mechanism comprising a worktable (1), characterized in that: A through slot (10) is provided on the workbench (1) near the left side. A movable clamp (3) is movably inserted into the inner cavity of the through slot (10). A first through hole (4) is provided on the movable clamp (3). A limiting rod (5) is movably inserted through the inner cavity of the first through hole (4). A first spring (6) is movably sleeved on the outer edge of the limiting rod (5) near the rear end. A push rod (8) is fixedly connected to the front side of the movable clamp (3) near the bottom. Two fixing plates (7) are fixedly connected to the bottom of the workbench (1) near the left side. A fixing clamp (11) is provided on the front side of the movable clamp (3). A welding seat (14) is fixedly connected to the top of the workbench (1) near the center position. Four placement slots (33) are provided on the top of the welding seat (14). A movable frame (24) is provided on the top of the welding seat (14).
2. The data line terminal soldering mechanism of claim 1, wherein: The bottom of the workbench (1) is fixedly connected to four support legs (2), which are arranged in a rectangular array.
3. The data line terminal soldering mechanism of claim 1, wherein: The limiting rod (5) is fixedly connected to the inner cavity of the through groove (10), the first spring (6) is fixedly connected to the rear wall of the inner cavity of the through groove (10), and the front end of the first spring (6) is fixedly connected to the movable clamp (3).
4. The data line terminal soldering mechanism of claim 1, wherein: The fixed clamp (11) is fixedly connected to the top of the workbench (1), and anti-slip pads (12) are fixedly connected to the front side of the movable clamp (3) and the rear side of the fixed clamp (11).
5. The data line terminal soldering mechanism of claim 1, wherein: The fixing plate (7) has a second through hole (13), and the front end of the push rod (8) moves through the two second through holes (13) and is fixedly fitted with an anti-slip sleeve (9).
6. The data line terminal soldering mechanism of claim 1, wherein: The top of the movable frame (24) is fixedly connected to a handle (25). The bottom of the movable frame (24) is fixedly connected to four vertical plates (26) near the left and right sides. The bottom of the vertical plates (26) is provided with a groove (27). The vertical plates (26) are movably inserted into the inner cavity of the adjacent placement slot (33). The front and rear sides of the movable frame (24) are fixedly connected to horizontal plates (28). The horizontal plates (28) are provided with through holes (29). The inner cavity of the through holes (29) is movably connected to a vertical rod (30). The vertical rod (30) is fixedly connected to the top of the welding seat (14). The outer edge of the vertical rod (30) is movably fitted with a second spring (31) near the top. The top of the vertical rod (30) is fixedly connected to a limiting plate (32). The second spring (31) is fixedly connected to the top of the horizontal plate (28). The top of the second spring (31) is fixedly connected to the limiting plate (32).
7. The data cable terminal welding mechanism as described in claim 1, characterized in that: a flow guide (15) is fixedly connected to both the left and right sides of the welding seat (14), a flow guide plate (16) is fixedly connected to the inner side of the flow guide (15), a collection box (17) is provided on the front side of the welding seat (14), two inflow grooves (18) are opened on the top of the collection box (17) near the rear side, the inflow grooves (18) correspond to the flow guide (15), a slider (19) is fixedly connected to the rear side of the collection box (17), and a sliding groove is opened on the front side of the welding seat (14) near the bottom. 20) A rectangular groove (23) and a slot (22), wherein the rectangular groove (23) is located above the slide groove (20) and the slot (22) is located above the rectangular groove (23). The slider (19) is movably connected to the inner cavity of the slide groove (20). The slider (19) is matched with the slide groove (20) and the rectangular groove (23) respectively. A fixing rod (21) is fixedly connected to the top of the slider (19). The cross-section of the fixing rod (21) is L-shaped. The fixing rod (21) is matched with the slot (22). The top of the fixing rod (21) is in contact with the bottom of the adjacent horizontal plate (28).