Multi-medium full-automatic stirring and mixing treatment system

Abstract

The utility model discloses a multi-medium full-automatic stirring and mixing treatment system, and belongs to the field of building machinery. Comprising a medium stirring tank, a clear water tank, a medium mixing storage tank, a curing agent storage tank, a curing agent stirring system and a mixing stirring tank, the medium stirring tank is respectively connected with the clear water tank and the medium mixing storage tank through pipelines and is used for stirring and mixing various media; the medium mixing storage tank is connected with the mixing and stirring tank through a pipeline; the curing agent stirring system is respectively connected with the curing agent storage tank, the clear water tank and the mixing and stirring tank through pipelines; the mixing and stirring tank is used for receiving and stirring the medium mixture from the medium mixing and storing tank and the curing agent mixture from the curing agent stirring system to form a mixture. According to the invention, other media except the curing agent and the curing agent are separately stored and stirred, so that the problem of resource waste caused by long-term placement of the finished product mixture due to the curing agent is solved.

Description

Technical Field

[0001] This utility model belongs to the field of construction machinery technology, specifically a multi-media fully automatic stirring and mixing system. Background Technology

[0002] Concrete consists of water, cement, admixtures, and additives. Each component needs to be batched and mixed before being transported to other equipment or construction sites. In practice, various media such as cement, aggregates, and admixtures are typically mixed with water and cement until homogeneous, then stored in tanks or mixer trucks for later use. However, in reality, the mixed concrete cannot be used quickly. Due to the presence of cement and other hardeners, the concrete hardens over time, reaching its initial strength. This reduces the concrete's fluidity and workability, leading to waste and the need to discard the already mixed concrete, resulting in resource waste. Utility Model Content

[0003] The purpose of this invention is to solve the problem of concrete being left unused for a long time after mixing.

[0004] The curing agents such as cement in concrete harden, causing the concrete to lose its fluidity and workability, making it unusable and resulting in a waste of resources.

[0005] To achieve the above objectives, the technical solution provided by this utility model is as follows:

[0006] This utility model discloses a multi-media fully automatic mixing and processing system, comprising a media mixing tank, a water tank, a media mixing storage tank, a curing agent storage tank, a curing agent mixing system, and a mixing tank. The media mixing tank is connected to the water tank and the media mixing storage tank via pipelines for mixing multiple media. The media mixing storage tank is connected to the mixing tank (600) via pipelines. The curing agent mixing system is connected to the curing agent storage tank, the water tank, and the mixing tank via pipelines. The mixing tank receives and mixes the media mixture from the media mixing storage tank and the curing agent mixture from the curing agent mixing system to form a final product mixture.

[0007] Preferably, the mixing tank is connected to an outlet pipe, and a mud pump is installed on the outlet pipe.

[0008] Preferably, the curing agent stirring system and the mixing tank are each equipped with a weighing device.

[0009] Preferably, a screw conveyor pump is installed on the pipeline connecting the curing agent storage tank and the curing agent mixing system.

[0010] Preferably, a second mud pump is installed on the pipeline connecting the medium mixing tank and the medium mixing storage tank; a fifth mud pump is installed on the pipeline connecting the medium mixing storage tank and the mixing tank.

[0011] Preferably, a mud pump three and an electric valve one are sequentially installed on the pipeline connecting the water tank and the medium mixing tank; a mud pump four and an electric valve two are sequentially installed on the pipeline connecting the water tank and the curing agent mixing system.

[0012] Preferably, a filter screen is provided at the top of the media mixing tank for screening the particle size of the media entering the media mixing tank.

[0013] Preferably, the water tank, the medium mixing and storage tank, and the curing agent stirring system are each equipped with a liquid level sensor.

[0014] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0015] This utility model discloses a multi-media fully automatic mixing and processing system, comprising a media mixing and storage tank and a curing agent mixing system. The media mixing tank and the media mixing system are connected to a clean water tank via pipelines. The media mixing and storage tank is connected to the media mixing tank via pipelines and is used to mix and stir multiple media delivered from the media mixing tank. The curing agent mixing system is connected to a curing agent storage tank via pipelines and is used to store the curing agent. The media mixing and storage tank and the curing agent mixing system are connected to a mixing tank via pipelines, which is used to mix and store the media mixture and curing agent delivered to the mixing tank via pipelines. This application solves the problem of finished mixtures being unusable due to prolonged storage caused by the curing agent by storing and mixing other media (excluding the curing agent) separately, thus avoiding resource waste. When the finished mixture is needed, the mixed media mixture and curing agent are transported to the mixing tank for mixing and forming the final finished mixture, facilitating subsequent use. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a multi-media fully automatic stirring and mixing system according to this utility model.

[0017] Explanation of the labels in the diagram:

[0018] 100. Medium mixing tank; 200. Clean water tank; 300. Medium mixing and storage tank; 400. Curing agent storage tank; 500. Curing agent mixing system; 600. Mixing tank; 700. Mud pump one; 710. Mud pump two; 720. Mud pump three; 730. Screw conveyor pump; 740. Mud pump four; 750. Mud pump five; 800. Electric valve one; 810. Electric valve two. Detailed Implementation

[0019] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0020] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0021] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0022] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0023] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0024] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0025] See attached document Figure 1 This embodiment of a multi-media fully automatic mixing and processing system includes a media mixing tank 100, a clean water tank 200, and a curing agent storage tank 400. The curing agent storage tank 400 is used to store curing agents, such as cement. The media mixing tank 100 is a device for mixing various media other than curing agents, such as sand, coarse aggregate, and fine aggregate in concrete. A filter screen is provided at the top inlet of the media mixing tank 100 to screen the particle size of the media entering the media mixing tank 100, so as to prevent large particles of aggregate that do not meet the requirements from entering and affecting the mixing quality.

[0026] The curing agent storage tank 400 is connected to a curing agent stirring system 500 via a pipeline for conveying the curing agent stored in the curing agent storage tank 400 to the curing agent stirring system 500 for stirring. A screw conveying pump 730 is provided on the pipeline connecting the curing agent storage tank 400 and the curing agent stirring system 500 for conveying the curing agent. The screw conveying pump 730 is preferably an auger screw conveying pump with a driving power of 18kw.

[0027] The clean water tank 200 is connected to the medium mixing tank 100 and the curing agent mixing system 500 via pipelines, and is used to transport clean water to the medium mixing tank 100 and the curing agent mixing system 500 for mixing. A mud pump 3 720 and an electric valve 1 800 are sequentially installed on the pipeline connecting the clean water tank 200 and the medium mixing tank 100, and a mud pump 4 740 and an electric valve 2 810 are sequentially installed on the pipeline connecting the clean water tank 200 and the curing agent mixing system 500. The driving power of the mud pump 3 720 and the mud pump 4 740 is 7.5 kW.

[0028] The media mixing tank 100 is connected to a media mixing storage tank 300 via a pipeline. A second mud pump 710 is installed on the pipeline to transport the mixed media mixture in the media mixing tank 100 to the media mixing storage tank 300 for storage. The second mud pump 710 has a driving power of 15 kW. The media mixing storage tank 300 is equipped with a stirring system to stir the transported media mixture and prevent separation and sedimentation. A liquid level sensor is installed in the media mixing storage tank 300. When the media mixing storage tank 300 reaches the designated position, the second mud pump 710 stops.

[0029] The medium mixing storage tank 300 is connected to a mixing and stirring tank 600 via a pipeline. A mud pump 750 is installed on the pipeline to transport the medium mixture stored in the medium mixing storage tank 300 to the mixing and stirring tank 600 for stirring. The driving power of the mud pump 750 is 15kw.

[0030] The curing agent mixing system 500 is connected to the mixing tank 600 via a pipeline, and is used to transport the curing agent mixed in the curing agent mixing system 500 to the mixing tank 600. The mixing tank 600 is used to further mix the transported medium mixture and curing agent to form a final finished mixture for storage. The mixing tank 600 is connected to an outlet pipe, and a mud pump 700 is installed on the outlet pipe to transport the finished mixture mixed in the mixing tank 600 to a predetermined working position for subsequent use. The driving power of the mud pump 700 is 18 kW.

[0031] Weighing devices are respectively installed on the curing agent stirring system 500 and the mixing tank 600 for weight control. Liquid level sensors are respectively installed on the clear water tank 200 and the curing agent stirring system 500 for volume control.

[0032] In actual production, all media except the curing agent are placed in the media mixing tank 100 and stirred. After stirring, the stirred media mixture is transported to the media mixing storage tank 300 for storage. At this time, since no curing agent such as cement is added to the stirred media mixture, the curing agent cannot solidify the media mixture. The media mixture will not become unusable due to long-term storage, and the curing agent stored in the curing agent storage tank 400 will also not become unusable due to long-term storage, thus avoiding resource waste. When the final finished product mixture is needed, the curing agent stirring system 500 stirs the curing agent transported from the curing agent storage tank 400 and transports it to the mixing tank 600. The mixing tank 600 stirs the media mixture transported from the media mixing storage tank 300 with the curing agent transported from the curing agent stirring system 500 to form the final finished product mixture, which is then transported to the predetermined working position. During the production process, the mixing system avoids both the waste of various media due to long-term storage after stirring and the delay in use due to the lack of advance preparation of the finished product mixture.

[0033] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A multi-media fully automated agitated mixing and processing system, characterized by: The system includes a media mixing tank (100), a water tank (200), a media mixing storage tank (300), a curing agent storage tank (400), a curing agent mixing system (500), and a mixing tank (600). The media mixing tank (100) is connected to the water tank (200) and the media mixing storage tank (300) via pipes for mixing multiple media. The media mixing storage tank (300) is connected to the mixing tank (600) via pipes. The curing agent mixing system (500) is connected to the curing agent storage tank (400), the water tank (200), and the mixing tank (600) via pipes. The mixing tank (600) is used to receive and mix the media mixture from the media mixing storage tank (300) and the curing agent mixture from the curing agent mixing system (500) to form a final product mixture.

2. The multi-media fully automatic mixing and processing system according to claim 1, wherein: The mixing tank (600) is connected to an outlet pipe, and a mud pump (700) is installed on the outlet pipe.

3. The multi-media fully automatic stirring and mixing system according to claim 2, characterized in that: Weighing devices are respectively provided on the curing agent stirring system (500) and the mixing tank (600).

4. The multi-media fully automatic mixing and processing system according to claim 3, wherein: A screw conveyor pump (730) is installed on the pipeline connecting the curing agent storage tank (400) and the curing agent mixing system (500).

5. The multi-media fully automatic mixing and processing system according to claim 4, wherein: A second mud pump (710) is installed on the pipeline connecting the medium mixing tank (100) and the medium mixing storage tank (300); a fifth mud pump (750) is installed on the pipeline connecting the medium mixing storage tank (300) and the mixing tank (600).

6. A multi-media fully automatic mixing and processing system according to claim 5, characterized in that: The pipe connecting the water tank (200) and the medium mixing tank (100) is equipped with a mud pump three (720) and an electric valve one (800) in sequence; the pipe connecting the water tank (200) and the curing agent mixing system (500) is equipped with a mud pump four (740) and an electric valve two (810) in sequence.

7. A multi-media fully automatic mixing and processing system according to claim 6, characterized in that: The top of the media mixing tank (100) is equipped with a filter screen for screening the particle size of the media entering the media mixing tank (100).

8. The multi-media fully automatic mixing and processing system according to claim 7, wherein: Liquid level sensors are respectively installed on the water tank (200), the medium mixing and storage tank (300), and the curing agent stirring system (500).

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