Intelligent blanking device of diagnostic machine

Abstract

The utility model provides an intelligent blanking device of a diagnostic machine, which belongs to the technical field of blanking of diagnostic machines, and comprises a conveying frame, a height adjusting structure is arranged on the lower side of the conveying frame, two conveying shafts are rotatably connected in the conveying frame, two gears are symmetrically and fixedly connected on the two conveying shafts, and the height adjusting structure is arranged on the lower side of the conveying frame. A conveying belt is in transmission connection between the gears, a servo motor is fixedly connected to the outer side wall of one end of the conveying frame, the servo motor is fixedly connected with the outer end, close to the conveying shaft, of the servo motor, and a discharging plate is fixedly connected into the other end of the conveying frame. Through the arrangement of the infrared emitter, the infrared receiver, the control box, the controller and the buzzer, the material blocking condition is monitored intelligently, an alarm can be given to remind an operator when the material blocking condition occurs, the machine can be stopped in time, the back-and-forth running frequency of the operator is reduced, the service life of equipment is prolonged, and the working efficiency is improved. The problem that in the prior art, the labor intensity is large due to the fact that the material blocking condition is manually and frequently checked is solved.

Description

Technical Field

[0001] This utility model relates to the field of flaw detector unloading technology, and more specifically, to an intelligent unloading device for flaw detectors. Background Technology

[0002] Flaw detectors are used to detect flaws in objects. When the object being tested is subjected to physical stimuli such as magnetic fields or sound waves, the defective parts inside the object will react with these physical fields, thereby generating weak signals. The flaw detector will receive and analyze these signals to determine whether there are defects inside the material. After flaw detection, the flaw detector needs to transport the object and collect it in a ton bag.

[0003] The following problems exist when conveying and unloading objects after flaw detection by the flaw detector:

[0004] (1) During the process of conveying and unloading objects, the objects will enter the ton bag for collection. As the material is unloaded, it will pile up and block the conveyor belt. It requires frequent manual inspection, which increases the labor intensity of the manual labor.

[0005] (2) During the process of feeding materials into the flaw detector, it is difficult to flexibly adjust the height according to the different heights of the flaw detector, resulting in poor applicability.

[0006] Therefore, we have made improvements to this and proposed an intelligent feeding device for flaw detectors. Utility Model Content

[0007] The purpose of this utility model is to address the current problems of inconvenience in monitoring material blockage and adjusting the height.

[0008] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0009] Intelligent feeding device for flaw detectors to improve the above problems.

[0010] The present invention is as follows:

[0011] The system includes a conveyor frame with a height adjustment structure on its lower side. Two conveyor shafts are rotatably connected inside the conveyor frame, and two gears are symmetrically and fixedly connected to each of the two shafts. A conveyor belt drives between the gears. A servo motor is fixedly connected to the outer wall of one end of the conveyor frame, and the servo motor is fixedly connected to its outer end near the conveyor shaft. A feed plate is fixedly connected to the other end of the conveyor frame. An infrared transmitter and an infrared receiver are respectively installed on the front and rear side walls of the conveyor frame near the feed plate. A control box is fixedly connected to the side wall of the conveyor frame, and a controller and a buzzer are installed inside the control box. A panel is fixedly connected inside the control box, and a touch screen is fixedly connected inside the panel. The panel has a sound transmission hole that cooperates with the buzzer. A bag clamping structure is provided at the end of the conveyor frame near the feed plate.

[0012] As a preferred technical solution of this utility model, the height adjustment structure includes a base frame disposed on the lower side of the conveying frame. The upper end of the base frame is symmetrically and fixedly connected to two upright plates. A bidirectional screw is rotatably connected between the two upright plates. Two moving blocks are symmetrically and threadedly connected to the bidirectional screw. A guide rod is slidably connected to the end of each of the two moving blocks away from the bidirectional screw. The two ends of the guide rod are respectively fixedly connected to the upright plates. Two adjusting rods are rotatably connected to each of the two moving blocks. A connecting block is rotatably connected to the top of each adjusting rod. The top of the connecting block is fixedly connected to the lower end face of the conveying frame. One end of the bidirectional screw passes through the upright plate and is fixedly connected to a connecting column. A worm gear is fixedly connected to the connecting column. An assembly frame is fixedly connected to the side wall of the base frame near the worm gear. A rotating rod is rotatably connected inside the assembly frame. A worm gear that meshes with the worm gear is fixedly connected to one end of the rotating rod. A handwheel is fixedly connected to the outer end of the rotating rod.

[0013] As a preferred technical solution of this utility model, support feet are fixedly connected to the four corners of the lower end face of the base frame.

[0014] As a preferred technical solution of this utility model, the bag clamping structure includes a bottom plate disposed on the outside of the feeding plate. The bottom plate is fixedly connected to the conveying frame. A pressure plate is provided on the upper side of the bottom plate. Threaded posts are fixedly connected to both ends of the lower end face of the pressure plate. The threaded posts penetrate the bottom plate and extend to its lower side. Nuts are threadedly connected to each threaded post.

[0015] As a preferred technical solution of this utility model, the inner sidewall of the conveyor frame is fixedly connected with a support plate for supporting the conveyor belt.

[0016] As a preferred technical solution of this utility model, the servo motor, infrared transmitter, infrared receiver, buzzer and touch screen are electrically connected to the controller.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] In the solution of this utility model:

[0019] 1. By setting up an infrared transmitter, infrared receiver, control box, controller and buzzer, intelligent monitoring of material blockage is realized. When material blockage occurs, it can alarm to remind the operator and stop the machine in time, reducing the number of times the personnel run back and forth, extending the service life of the equipment, and solving the problem of high labor intensity caused by frequent manual checking of material blockage in the existing technology;

[0020] 2. By setting up a height adjustment structure, the height of the conveying and unloading can be flexibly adjusted according to flaw detectors of different heights, which can be conveniently adapted to different unloading situations, making it more flexible and applicable, and solving the problem in the existing technology that it is inconvenient to adjust the unloading height according to flaw detectors of different heights. Attached Figure Description

[0021] Figure 1 A schematic diagram of the overall structure of this utility model;

[0022] Figure 2 A schematic diagram of the rear structure provided by this utility model;

[0023] Figure 3 Provided by this utility model Figure 2 Enlarged view of point A in the middle;

[0024] Figure 4 This is a front view structural diagram of the present invention;

[0025] Figure 5 This is a schematic diagram of the internal structure of the control box provided by this utility model;

[0026] Figure 6 A schematic diagram of the clamping bag structure provided by this utility model;

[0027] Figure 7 This is a top view of the structure provided for this utility model.

[0028] The image shows:

[0029] 1. Conveyor frame; 2. Height adjustment structure; 201. Base frame; 202. Vertical plate; 203. Bidirectional screw; 204. Moving block; 205. Guide rod; 206. Adjusting rod; 207. Connecting block; 208. Connecting column; 209. Worm gear; 2010. Assembly frame; 2011. Rotating rod; 2012. Worm gear; 2013. Handwheel; 2014. Support foot; 3. Conveyor shaft; 4. Gear; 5. Conveyor belt; 6. Servo motor; 7. Feeding plate; 8. Infrared transmitter; 9. Infrared receiver; 10. Control box; 11. Controller; 12. Buzzer; 13. Panel; 14. Touch screen; 15. Sound transmission hole; 16. Bag clamping structure; 1601. Base plate; 1602. Pressure plate; 1603. Threaded column; 1604. Nut; 17. Support plate. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, this embodiment proposes an intelligent unloading device for a flaw detector, including a conveyor frame 1. A height adjustment structure 2 is provided on the lower side of the conveyor frame 1. Two conveyor shafts 3 are rotatably connected inside the conveyor frame 1. Two gears 4 are symmetrically and fixedly connected to each of the two conveyor shafts 3. A conveyor belt 5 is drivingly connected between the gears 4. A servo motor 6 is fixedly connected to the outer wall of one end of the conveyor frame 1, and the servo motor 6 is fixedly connected to its outer end near the conveyor shaft 3. A unloading plate 7 is fixedly connected inside the other end of the conveyor frame 1. An infrared transmitter 8 and an infrared receiver 9 are respectively installed on the front and rear side walls of the conveyor frame 1 near the unloading plate 7. A [missing information - likely a continuation of the previous sentence] is fixedly connected to the side wall of the conveyor frame 1. The control box 10 contains a controller 11 and a buzzer 12. A panel 13 is fixedly connected inside the control box 10, and a touch screen 14 is fixedly connected inside the panel 13. The panel 13 has a sound transmission hole 15 that cooperates with the buzzer 12. The end of the conveyor frame 1 near the unloading plate 7 is provided with a bag clamping structure 16. The conveyor shaft 3 is driven to rotate by the servo motor 6, which in turn drives the gear 4 to rotate, thereby making the conveyor belt 5 work. This allows the material after flaw detection by the flaw detector to be conveyed and unloaded. When the material is conveyed to the unloading plate 7, it will naturally slide into the ton bag. It is worth noting that the controller 11 integrates a timer module.

[0032] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in a preferred embodiment, based on the above method, the height adjustment structure 2 further includes a base frame 201 disposed on the lower side of the conveying frame 1. Two upright plates 202 are symmetrically and fixedly connected to the upper end of the base frame 201. A bidirectional screw 203 is rotatably connected between the two upright plates 202. Two moving blocks 204 are symmetrically and threadedly connected to the bidirectional screw 203. A guide rod 205 is slidably connected to the end of each moving block 204 away from the bidirectional screw 203. Both ends of the guide rod 205 are fixedly connected to the upright plates 202. Two adjusting rods 206 are rotatably connected to each of the two moving blocks 204. A connecting block 207 is rotatably connected to the top of each adjusting rod 206. The top of the connecting block 207 is fixedly connected to the lower end face of the conveying frame 1. One end of the bidirectional screw 203... A connecting column 208 is fixedly connected through the vertical plate 202. A worm gear 209 is fixedly connected to the connecting column 208. An assembly frame 2010 is fixedly connected to the side wall of the base frame 201 near the worm gear 209. A rotating rod 2011 is rotatably connected inside the assembly frame 2010. One end of the rotating rod 2011 is fixedly connected to a worm 2012 that meshes with the worm gear 209. A handwheel 2013 is fixedly connected to the outer end of the rotating rod 2011. By rotating the handwheel 2013, the worm 2012 is driven to rotate. The meshing of the worm 2012 with the worm gear 209 causes the bidirectional screw 203 to rotate, which in turn causes the two moving blocks 204 to move in opposite or the same direction along the guide rod 205. This, in turn, drives the adjusting rod 206 to move, thereby causing the conveyor frame 1 to rise or fall, thus achieving height adjustment.

[0033] like Figure 1 and Figure 2 As shown, in a preferred embodiment, based on the above method, support feet 2014 are fixedly connected to the four corners of the lower end face of the base frame 201 to facilitate support of the base frame 201.

[0034] like Figure 2 and Figure 6 As shown, in a preferred embodiment, based on the above method, the bag clamping structure 16 further includes a bottom plate 1601 disposed on the outside of the feeding plate 7. The bottom plate 1601 is fixedly connected to the conveying frame 1. A pressure plate 1602 is provided on the upper side of the bottom plate 1601. Threaded posts 1603 are fixedly connected to both ends of the lower end face of the pressure plate 1602. The threaded posts 1603 penetrate the bottom plate 1601 and extend to its lower side. Nuts 1604 are threadedly connected to the threaded posts 1603. During the feeding process, the ton bag is fixed to prevent it from slipping or shifting. By adjusting the position of the nuts 1604, the clamping force of the pressure plate 1602 on the material bag can be changed.

[0035] like Figure 1 and Figure 7As shown, in a preferred embodiment, based on the above method, a support plate 17 for supporting the conveyor belt 5 is fixedly connected to the inner side wall of the conveyor frame 1; the support plate 17 is used to support the conveyor belt 5 and prevent it from sagging or deforming during operation.

[0036] like Figure 1 and Figure 5 As shown, in a preferred embodiment, based on the above method, the servo motor 6, infrared transmitter 8, infrared receiver 9, buzzer 12 and touch screen 14 are further electrically connected to the controller 11; this facilitates intelligent control.

[0037] Specifically, when using the intelligent feeding device for this flaw detector: the feeding height is adjusted according to the height of the flaw detector. By turning the handwheel 2013, the worm gear 2012 is driven to rotate. The meshing of the worm gear 2012 and the worm wheel 209 causes the bidirectional screw 203 to rotate, which in turn causes the two moving blocks 204 to move along the guide rod 205 in opposite or the same direction. This, in turn, drives the adjusting rod 206 to move, thereby causing the conveying frame 1 to rise or fall to adjust to a suitable height. The side of the ton bag is placed between the bottom plate 1601 and the pressure plate 1602, and the pressure is applied downwards. Plate 1602, then tighten nut 1604 and threaded post 1603, servo motor 6 drives conveyor shaft 3 to rotate, which in turn causes gear 4 to rotate, thereby making conveyor belt 5 work. After flaw detection, the material is conveyed from conveyor belt 5, and then falls into ton bag through discharge plate 7. When material accumulation occurs, the infrared receiver 9 does not receive the infrared transmitter 8 signal for a long time. After the timer module in controller 11 reaches the preset time, controller 11 controls buzzer 12 to alarm and stops servo motor 6 to work, thus intelligently monitoring material blockage.

[0038] All technical features in this embodiment can be freely combined according to actual needs.

[0039] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. An intelligent unloading device of a flaw detector, comprising a conveying frame (1), characterized in that, The lower side of the conveying frame (1) is provided with a height adjustment structure (2). Two conveying shafts (3) are rotatably connected inside the conveying frame (1). Two gears (4) are symmetrically and fixedly connected on each of the two conveying shafts (3). A conveyor belt (5) is connected between the gears (4). A servo motor (6) is fixedly connected to the outer wall of one end of the conveying frame (1). The servo motor (6) is fixedly connected to its outer end near the conveying shaft (3). A feeding plate (7) is fixedly connected inside the other end of the conveying frame (1). The end of the conveying frame (1) near the feeding plate (7) is... An infrared transmitter (8) and an infrared receiver (9) are respectively installed on the front and rear side walls. A control box (10) is fixedly connected to the side wall of the conveying frame (1). A controller (11) and a buzzer (12) are respectively installed in the control box (10). A panel (13) is fixedly connected in the control box (10). A touch screen (14) is fixedly connected in the panel (13). A sound transmission hole (15) that cooperates with the buzzer (12) is opened on the panel (13). A bag clamping structure (16) is provided at one end of the conveying frame (1) near the unloading plate (7).

2. The intelligent blanking device of a flaw detector according to claim 1, characterized in that, The height adjustment structure (2) includes a base frame (201) disposed on the lower side of the conveying frame (1). The upper end of the base frame (201) is symmetrically and fixedly connected to two upright plates (202). A bidirectional screw (203) is rotatably connected between the two upright plates (202). Two moving blocks (204) are symmetrically and threadedly connected to the bidirectional screw (203). A guide rod (205) is slidably connected to one end of each moving block (204) away from the bidirectional screw (203). The two ends of the guide rod (205) are fixedly connected to the upright plates (202) respectively. Two adjusting rods (206) are rotatably connected to each of the two moving blocks (204). The top ends of the adjusting rods (206) are rotatably connected. A connecting block (207) is connected, the top end of which is fixedly connected to the lower end face of the conveying frame (1). One end of the bidirectional screw (203) passes through the vertical plate (202) and is fixedly connected to a connecting column (208). A worm gear (209) is fixedly connected to the connecting column (208). An assembly frame (2010) is fixedly connected to the side wall of the base frame (201) near the worm gear (209). A rotating rod (2011) is rotatably connected inside the assembly frame (2010). One end of the rotating rod (2011) is fixedly connected to a worm (2012) that meshes with the worm gear (209). A handwheel (2013) is fixedly connected to the outer end of the rotating rod (2011).

3. The intelligent blanking device of a flaw detector according to claim 2, characterized in that, Support feet (2014) are fixedly connected to the four corners of the lower end face of the base frame (201).

4. The intelligent blanking device of a flaw detector according to claim 1, characterized in that, The bag clamping structure (16) includes a bottom plate (1601) disposed on the outside of the feeding plate (7). The bottom plate (1601) is fixedly connected to the conveying frame (1). A pressure plate (1602) is provided on the upper side of the bottom plate (1601). Threaded posts (1603) are fixedly connected to both ends of the lower end face of the pressure plate (1602). The threaded posts (1603) penetrate the bottom plate (1601) and extend to its lower side. Nuts (1604) are threadedly connected to the threaded posts (1603).

5. The intelligent feeding device for a flaw detector according to claim 1, characterized in that, Each of the inner walls of the conveyor frame (1) is fixedly connected with a support plate (17) for supporting the conveyor belt (5).

6. The intelligent blanking device of a flaw detector according to claim 1, characterized in that, The servo motor (6), infrared transmitter (8), infrared receiver (9), buzzer (12) and touch screen (14) are electrically connected to the controller (11).

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