Film winding device

Abstract

The utility model relates to a thin film winding device which comprises a machine frame, a flattening roller, a traction mechanism, a transition roller, a tension adjusting mechanism, a winding mechanism, a cutter mechanism, a film covering pressing roller and a gap adjusting mechanism. The flattening roller is arranged at the top of the rack; the traction mechanism and the tension adjusting mechanism are arranged at the upper part of the rack; the gap adjusting mechanism is arranged at the lower part of the rack; the film laminating compression roller and the cutter mechanism are in sliding connection with the gap adjusting mechanism, and the gap adjusting mechanism is arranged to enable the film laminating compression roller and the cutter mechanism to move in the direction close to or away from the overturning frame; the winding mechanism is arranged on the turnover frame and comprises a first winding shaft, a first guide roller, a second winding shaft and a second guide roller, and the first winding shaft, the first guide roller, the second winding shaft and the second guide roller are alternately arranged on the turnover frame; the first winding shaft is electrically connected with a first motor, and the second winding shaft is electrically connected with a second motor. And through the arrangement of the winding mechanism, the winding effect is guaranteed.

Description

Technical Field

[0001] This application relates to the field of film winding equipment technology, specifically to a film winding device. Background Technology

[0002] Chinese patent CN216971448U discloses a novel turret-type dual-station automatic winding machine for LCP liquid crystal thin film materials, including a frame, a flipping frame mounted on the frame, two sets of first and second winding shafts alternately mounted on the flipping frame, a first winding shaft motor adapted to the first winding shaft mounted at the lower end of the frame, a second winding shaft motor adapted to the second winding shaft mounted at the lower end of the frame, a servo edge-correcting mechanism mounted at the lower end of the frame, a surface friction roller, a gap control mechanism, and a traction motor mounted on the frame, the gap control mechanism being controlled by the traction motor, and the distance between the surface friction roller and the flipping frame being controlled by the gap control mechanism.

[0003] The aforementioned patents still have the following drawbacks:

[0004] Because the aforementioned patent alternately sets the first and second winding shafts on the flip frame, the aforementioned patent requires the surface friction roller to come into contact with the first or second winding shaft when switching winding shafts to achieve the winding of LCP liquid crystal film material (i.e., substrate). This winding method is prone to causing wrinkles in the substrate during the winding process, affecting the winding effect. Summary of the Invention

[0005] In order to solve the problems existing in the prior art, the purpose of this application is to provide a film winding device to solve the technical problem of poor winding effect in the prior art.

[0006] The film winding device described in this application includes a frame on which a flipping frame is mounted. The film winding device also includes a flattening roller, a traction mechanism, a tension adjustment mechanism, a winding mechanism, a cutting mechanism, a coating pressure roller, and a gap adjustment mechanism.

[0007] The flattening roller is disposed at the top of the frame and connected to the frame; the traction mechanism and the tension adjusting mechanism are disposed at the upper part of the frame and connected to the frame; the transition roller is disposed at the middle part of the frame and connected to the frame; the gap adjusting mechanism is disposed at the lower part of the frame and connected to the frame; the film-coating roller and the cutting mechanism are slidably connected to the gap adjusting mechanism; the gap adjusting mechanism includes a guide rail and a guide member adapted to the guide rail; the film-coating roller and the cutting mechanism are connected to the guide member; the gap adjusting mechanism is configured to move the film-coating roller and the cutting mechanism toward the flipping frame or away from the flipping frame.

[0008] The winding mechanism is mounted on the flipping frame and includes a first winding shaft, a first guide roller, a second winding shaft, and a second guide roller. The first winding shaft, the first guide roller, the second winding shaft, and the second guide roller are alternately arranged on the flipping frame. The first winding shaft is electrically connected to a first motor, and the second winding shaft is electrically connected to a second motor.

[0009] Preferably, the gap adjustment mechanism further includes a third motor and a transmission component, the third motor being connected to the transmission component, and the guide component being slidably disposed on the guide rail, with one part of the guide component being connected to the transmission component.

[0010] Preferably, the transmission component is a gear, and the guide component has a toothed structure adapted to the gear at the point where it mates with the gear.

[0011] Preferably, the tension adjustment mechanism includes a float roller, a guide roller, and an adjusting member, wherein the float roller is connected to the adjusting member, and the guide roller is connected to the float roller.

[0012] Preferably, the adjusting component is a pneumatic cylinder or a hydraulic cylinder.

[0013] Preferably, the cutting mechanism includes a cutting body, a driving member, and a connecting member. The cutting body is connected to the driving member, the connecting member is connected to the guide member, and the connecting member is also connected to the cutting body.

[0014] Preferably, the traction mechanism includes a steel roller and a rubber roller, the steel roller and the rubber roller are arranged opposite to each other, and a traction gap is left between the steel roller and the rubber roller.

[0015] Preferably, the film winding device further includes a connecting frame, which is disposed on the top of the frame and connected to the frame; the end of the flattening roller is connected to the connecting frame.

[0016] The advantages of the film winding device described in this application are as follows:

[0017] By setting up a winding mechanism, which includes a first winding shaft, a first guide roller, a second winding shaft, and a second guide roller, the substrate, after passing through the flattening roller, traction mechanism, transition roller, and tension adjustment mechanism during winding, is further flattened by the cooperation of the coating pressure roller and the first guide roller or by the cooperation of the coating pressure roller and the second guide roller, thus ensuring the winding effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a film winding device described in this application;

[0019] Figure 2 This is a cross-sectional view of a film winding apparatus described in this application.

[0020] Explanation of reference numerals in the attached drawings: 1-Frame, 2-Tilting frame, 3-Flattening roller, 4-Traction mechanism, 41-Steel roller, 42-Rubber roller, 5-Transition roller, 6-Tension adjustment mechanism, 61-Floating roller, 62-Guide roller, 63-Adjusting component, 7-Wrap-up mechanism, 71-First take-up shaft, 72-First guide roller, 73-Second take-up shaft, 74-Second guide roller, 8-Cut mechanism, 81-Cut body, 82-Driver, 83-Connector, 9-Laminating pressure roller, 10-Gap adjustment mechanism, 101-Guide rail, 102-Guide component. Detailed Implementation

[0021] like Figures 1-2 As shown, a film winding device according to this application includes a frame 1, a flipping frame 2 mounted on the frame 1, and the film winding device also includes a flattening roller 3, a traction mechanism 4, a transition roller 5, a tension adjustment mechanism 6, a winding mechanism 7, a cutting mechanism 8, a film coating pressure roller 9, and a gap adjustment mechanism 10.

[0022] Specifically, the flattening roller 3 is located at the top of the frame 1 and connected to the frame 1; the traction mechanism 4 and the tension adjustment mechanism 6 are located at the upper part of the frame 1 and connected to the frame 1; the transition roller 5 is located at the middle part of the frame 1 and connected to the frame 1; the gap adjustment mechanism 10 is located at the lower part of the frame 1 and connected to the frame 1; the film-coating roller 9 and the cutting mechanism 8 are slidably connected to the gap adjustment mechanism 10. The gap adjustment mechanism 10 includes a guide rail 101 and a guide member 102 adapted to the guide rail 101. The film-coating roller 9 and the cutting mechanism 8 are connected to the guide member 102. The gap adjustment mechanism 10 is configured to move the film-coating roller 9 and the cutting mechanism 8 towards the turning frame 2 or away from the turning frame 2.

[0023] The winding mechanism 7 is mounted on the flipping frame 2 and includes a first winding shaft 71, a first guide roller 72, a second winding shaft 73, and a second guide roller 74. The first winding shaft 71, the first guide roller 72, the second winding shaft 73, and the second guide roller 74 are alternately mounted on the flipping frame 2. The first winding shaft 71 is electrically connected to a first motor, and the second winding shaft 73 is electrically connected to a second motor.

[0024] Specifically, since the winding mechanism 7 includes a first winding shaft 71, a first guide roller 72, a second winding shaft 73, and a second guide roller 74, the film winding device described in this application has two winding stations. During winding, it is necessary to adjust the relative position of the winding station and the frame 1. Therefore, a flipping shaft is provided on the flipping frame 2. The flipping shaft is electrically connected to a power component, which can be a motor or other power mechanism capable of driving the flipping shaft. The winding mechanism 7 is connected to the flipping shaft. Driven by the power component, the flipping shaft drives the winding mechanism 7 to flip, thereby adjusting the relative position of the winding station and the frame 1 so that the winding station is in a suitable position when the film winding device described in this application is winding. Furthermore, by rationally setting the dimensions of the winding mechanism 7 and the positions of the first winding shaft 71, the first guide roller 72, the second winding shaft 73, and the second guide roller 74, the maximum roll diameter of the film winding device described in this application is 800 mm, which is the diameter of each roll of substrate after winding. At the same time, due to the characteristics of the substrate, the maximum winding linear speed of the film winding device described in this application can reach 120 m / min during winding, which is fast and thus improves the winding efficiency.

[0025] During substrate winding, the flipping frame 2 flips the winding mechanism 7, bringing the first guide roller 72 closer to the coating roller 9 and the first winding shaft 71 closer to the tension adjustment mechanism 6. The gap adjustment mechanism 10 adjusts the distance between the coating roller 9 and the first guide roller 72. The cooperation between the coating roller 9 and the first guide roller 72 makes the substrate flatter when it enters the first winding shaft 71. The substrate passes through the flattening roller 3, traction mechanism 4, transition roller 5, tension adjustment mechanism 6 and coating roller 9 set on the frame 1 in sequence before entering the flipping frame 2. It is then wound up by the first winding shaft 71. After winding, the cutting mechanism 8 cuts the substrate. The flipping frame 2 flips the winding mechanism 7, bringing the second guide roller 74 closer to the coating roller 9 and the second winding shaft 73 closer to the tension adjustment mechanism 6. The substrate passes through the flattening roller 3, traction mechanism 4, transition roller 5, tension adjustment mechanism 6 and coating roller 9 set on the frame 1 in sequence before entering the flipping frame 2. It is then wound up by the second winding shaft 73. The substrate is wound up cyclically.

[0026] More specifically, the substrate is wound up sequentially through the flattening roller 3, the traction mechanism 4, the tension adjustment mechanism 6, the coating pressure roller 9, and the winding mechanism 7. The cooperation between the coating pressure roller 9 and the first guide roller 72 / second guide roller 74 further flattens the substrate, preventing wrinkles from reappearing during the winding process, thereby improving the winding effect.

[0027] Furthermore, the gap adjustment mechanism 10 described in this application is used to adjust the gap between the film-coating roller 9 and the first guide roller 72 / second guide roller 74. The gap adjustment mechanism 10 also includes a third motor and a transmission component. The third motor is connected to the transmission component, and the guide component 102 is slidably disposed on the guide rail 101, with one part of the guide component 102 connected to the transmission component.

[0028] Specifically, the guide rail 101 is in the shape of an "I", the bottom of the guide member 102 is adapted to the groove of the guide rail 101, and the bottom of the guide member 102, away from the guide rail 101, extends downward to form a structure connected to the transmission member. For example, the transmission member is a gear, and the guide member 102 is provided with a toothed structure adapted to the gear at the point of engagement with the gear.

[0029] Furthermore, the tension adjustment mechanism 6 includes a float roller 61, a guide roller 62, and an adjustment member 63. The float roller 61 is connected to the adjustment member 63, and the guide roller 62 is connected to the float roller 61.

[0030] Specifically, the float roller 61 is typically made of an elastic material; for example, the float roller 61 can be made of rubber or polyurethane. The main function of the float roller 61 is to provide appropriate support and friction to help the material remain flat during winding; the tension adjustment mechanism 6 ensures smooth movement of the substrate during winding, improving winding quality and efficiency.

[0031] More specifically, the adjusting element 63 is a cylinder or a hydraulic cylinder, preferably a cylinder.

[0032] Furthermore, the cutting mechanism 8 includes a cutting body 81, a driving member 82, and a connecting member 83. The cutting body 81 is connected to the driving member 82, and the connecting member 83 is connected to the guide member 102. The connecting member 83 is also connected to the cutting body 81. That is, the cutting body 81 is connected to the guide member 102 through the connecting member 83.

[0033] Preferably, since the winding process requires adjusting the gap between the coating roller 9 and the first guide roller 72 or the coating roller 9 and the second guide roller 74, and after the gap is adjusted, the cutting mechanism 8 is used to cut the substrate after winding, in order to avoid the frequent use of the gap adjustment mechanism to adjust and affect the winding efficiency, the connecting piece 83 is connected to the coating roller 9 on the same shaft, which is connected to the guide piece 102, connecting the cutting mechanism 8 and the coating roller 9 on the same shaft. After winding is completed, the substrate is directly cut by the cutting mechanism 8, thereby improving the winding efficiency.

[0034] Furthermore, the traction mechanism 4 includes a steel roller 41 and a rubber roller 42, which are arranged opposite to each other, and a traction gap is left between the steel roller 41 and the rubber roller 42.

[0035] Furthermore, the film winding device of this application also includes a connecting frame, which is disposed on the top of the frame 1 and connected to the frame 1; the end of the flattening roller 3 is connected to the connecting frame.

[0036] The working process of the film winding device described in this application is as follows:

[0037] Taking the winding process via the first take-up shaft 71 as an example, the flipping frame 2 flips the winding mechanism 7, bringing the first guide roller 72 closer to the coating roller 9 and the first take-up shaft 71 closer to the tension adjustment mechanism 6. The gap adjustment mechanism 10 adjusts the distance between the coating roller 9 and the first guide roller 72. The cooperation between the coating roller 9 and the first guide roller 72 makes the substrate flatter when it enters the first take-up shaft 71. The substrate then passes sequentially through the flattening roller 3, the traction mechanism 4, the transition roller 5, the tension adjustment mechanism 6, and the tension adjustment mechanism 6, all mounted on the frame 1. After the coating roller 9 enters the flipping frame 2, it is wound up by the first winding shaft 71. After winding, the cutting mechanism 8 cuts the substrate, and the flipping frame 2 flips the winding mechanism 7 so that the second guide roller 74 is close to the coating roller 9 and the second winding shaft 73 is close to the tension adjustment mechanism 6. The substrate passes through the flattening roller 3, traction mechanism 4, transition roller 5, tension adjustment mechanism 6 and coating roller 9 set on the frame 1 in sequence before entering the flipping frame 2 and being wound up by the second winding shaft 73. The substrate is wound up cyclically.

[0038] In the description of this application, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application.

[0039] For those skilled in the art, various other corresponding changes and modifications can be made based on the technical solutions and concepts described above, and all such changes and modifications should fall within the protection scope of the claims of this application.

Claims

1. A film winding device, characterized in that, The device includes a frame (1), on which a flipping frame (2) is mounted. The film winding device also includes a flattening roller (3), a traction mechanism (4), a transition roller (5), a tension adjustment mechanism (6), a winding mechanism (7), a cutting mechanism (8), a film coating pressure roller (9), and a gap adjustment mechanism (10). The flattening roller (3) is located at the top of the frame (1) and connected to the frame (1); the traction mechanism (4) and the tension adjusting mechanism (6) are located at the upper part of the frame (1) and connected to the frame (1); the transition roller (5) is located at the middle part of the frame (1) and connected to the frame (1); the gap adjusting mechanism (10) is located at the lower part of the frame (1) and connected to the frame (1); the film-coating roller (9) and the cutter... The structure (8) is slidably connected to the gap adjustment mechanism (10), the gap adjustment mechanism (10) includes a guide rail (101) and a guide member (102) adapted to the guide rail (101), the film-coating roller (9) is connected to the cutter mechanism (8) and the guide member (102), and the gap adjustment mechanism (10) is configured to move the film-coating roller (9) and the cutter mechanism (8) toward the flipping frame (2) or away from the flipping frame (2); The winding mechanism (7) is mounted on the flipping frame (2) and includes a first winding shaft (71), a first guide roller (72), a second winding shaft (73), and a second guide roller (74). The first winding shaft (71), the first guide roller (72), the second winding shaft (73), and the second guide roller (74) are alternately mounted on the flipping frame (2). The first winding shaft (71) is electrically connected to a first motor, and the second winding shaft (73) is electrically connected to a second motor.

2. The film winding apparatus according to claim 1, wherein The gap adjustment mechanism (10) further includes a third motor and a transmission component. The third motor is connected to the transmission component. The guide component (102) is slidably disposed on the guide rail (101) and one part of the guide component (102) is connected to the transmission component.

3. The film winding apparatus of claim 2, wherein The transmission component is a gear, and the guide (102) has a toothed structure that is adapted to the gear at the point where it mates with the gear.

4. The film winding apparatus of claim 1, wherein The tension adjustment mechanism (6) includes a float roller (61), a guide roller (62), and an adjusting member (63). The float roller (61) is connected to the adjusting member (63), and the guide roller (62) is connected to the float roller (61).

5. The film winding apparatus of claim 4, wherein The adjusting component (63) is a pneumatic cylinder or a hydraulic cylinder.

6. The film winding apparatus of claim 1 wherein, The cutting mechanism (8) includes a cutting body (81), a driving member (82) and a connecting member (83). The cutting body (81) is connected to the driving member (82), the connecting member (83) is connected to the guide member (102), and the connecting member (83) is connected to the cutting body (81).

7. The film winding apparatus of claim 1 wherein, The traction mechanism (4) includes a steel roller (41) and a rubber roller (42), which are arranged opposite to each other, and a traction gap is left between the steel roller (41) and the rubber roller (42).

8. The film winding apparatus of claim 1, wherein It also includes a connecting frame, which is disposed on the top of the frame (1) and connected to the frame (1); the end of the flattening roller (3) is connected to the connecting frame.

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