Rotary pay-off rack for cable processing

By designing an automated rotary wire feeding frame, the problem of manual operation required by conventional wire feeding frames was solved, realizing automated adjustment of the wire feeding rollers and stability of the device, thus improving work efficiency and safety.

CN224132416UActive Publication Date: 2026-04-17JIANGSU SHENGJIA CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SHENGJIA CABLE CO LTD
Filing Date
2025-04-27
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Conventional rotary cable reel requires manual operation when hanging heavy cable reels, which is time-consuming, labor-intensive, and poses safety hazards.

Method used

A rotary wire feeding frame comprising a wire feeding roller, an adjusting column, a servo motor, and a stabilizing inclined column was designed. The lifting and lowering adjustment of the wire feeding roller is achieved by driving the lead screw and support guide rail with the servo motor. The flexibility and stability of the device are ensured by the detachable structure and the fixing method of the grounding base.

Benefits of technology

The automatic adjustment of the pay-off rollers has been achieved, reducing manual operation, improving work efficiency, and ensuring the stability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary pay-off rack for cable processing, and relates to the technical field of cable processing, the rotary pay-off rack comprises a pay-off roller and adjusting columns, the left end and the right end of the pay-off roller are both provided with the adjusting columns, the tops of the adjusting columns are provided with a supporting frame, and the top of the supporting frame is provided with a servo motor; the middle of the adjusting column is connected with stable inclined columns in a front-back symmetry mode. According to the rotary pay-off rack for cable processing, the adjusting columns are symmetrically arranged and connected to the left end and the right end of the pay-off roller, and by means of the structural arrangement of the adjusting columns, on one hand, stable structural support can be provided for the pay-off roller, and on the other hand, the pay-off roller can be subjected to up-and-down lifting adjustment within a certain range in the vertical direction according to the diameter of a cable roll; and due to the structural arrangement of the stable inclined columns, good front-back structural support can be provided for the two sets of adjusting columns according to needs, so that the use and operation stability of the whole device is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, specifically a rotary cable feeding frame for cable processing. Background Technology

[0002] Cable fabrication refers to the process of manufacturing electrical wires (such as metal conductors, insulation materials, and sheathing materials) into cables that meet specific application requirements according to design specifications. Cable fabrication typically involves multiple steps, each with its specific function and requirements.

[0003] A rotary cable laying stand is a support device for cable reels. It is mainly used to support the main reel of wires when laying them out during line construction. Its lifting height can be flexibly adjusted.

[0004] When using a conventional rotary cable reel, due to its relatively fixed structure, it requires manual operation by workers when a large cable reel needs to be hung on the reel. This is time-consuming and labor-intensive, affecting work efficiency and posing safety hazards. Utility Model Content

[0005] The purpose of this utility model is to provide a rotary cable feeder for cable processing to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rotary wire feeding frame for cable processing, comprising a wire feeding roller and an adjusting column. Adjusting columns are installed at both ends of the wire feeding roller, and a support frame is installed on the top of the adjusting column. A servo motor is installed on the top of the support frame. A stabilizing inclined column is symmetrically connected to the middle of the adjusting column. The adjusting column includes a column body, a stabilizing frame, a coupling, a lead screw, a support guide rail, a connecting seat, and a grounding seat. A stabilizing frame is installed on the top of the column body, and a coupling is installed in the middle of the stabilizing frame. A lead screw is vertically installed at the bottom of the coupling. A support guide rail is vertically installed on the surface of the column body near the lead screw. Connecting seats are symmetrically arranged at the middle of the column body, and a grounding seat is provided at the bottom of the column body.

[0007] Furthermore, the wire feeding roller includes a main roller body, a first guide seat and a second guide seat. The first guide seat is installed at both ends of the main roller body, and the second guide seat is installed on the side of the first guide seat away from the main roller body.

[0008] Furthermore, the main roller body, the first guide seat and the second guide seat are movably connected to each other, and the first guide seat has groove structures on both sides that are opposite to the main roller body.

[0009] Furthermore, the lead screw has a vertical thread that runs through the middle of the first guide seat, and the second guide seat on the side away from the first guide seat is connected to the support guide rail by a slotted embedded structure.

[0010] Furthermore, the lead screw and the support rail are parallel to each other, and the column body, the connecting seat and the grounding seat are integrated into one structure.

[0011] Furthermore, the four opposite corners of the connecting seat and the grounding seat are provided with holes for bolt installation. The support frame and the stabilizer frame are movably connected, and the power output end of the servo motor is connected to the top of the coupling.

[0012] Furthermore, the stabilizing inclined column includes an inclined column body, a first docking seat, and a second docking seat. The inclined column body is provided at the upper end of the inclined column body, and the second docking seat is provided at the end of the inclined column body away from the first docking seat.

[0013] Furthermore, the first and second docking seats are provided with holes for bolt installation at the four opposite corners, and the inclined column body, the first docking seat and the second docking seat are welded together, and the first docking seat and the connecting seat are movably connected.

[0014] This utility model provides a rotary wire feeding frame for cable processing, which has the following advantages:

[0015] 1. This utility model features symmetrically installed adjusting columns at both ends of the pay-off roller. The first guide seat is threadedly connected to the first guide seat, while the second mating seat is slidably connected to the support guide rail. Therefore, when the servo motor starts operating, it drives the lead screw to rotate vertically in the vertical direction via a coupling. This allows the entire pay-off roller to move up and down along the surface of the lead screw and support guide rail. This structure allows for appropriate adjustment of the relative distance between the pay-off roller and the ground based on the diameter of the cable roll, preventing unnecessary structural friction between the cable roll and the ground. It also ensures effective operation during cable roll feeding and take-up, and guarantees effective connection between the cable roll and the underlying equipment, thus ensuring the flexibility of the device.

[0016] 2. In this utility model, the entire wire feeding roller is composed of a main roller body, a first guide seat, and a second guide seat, which are detachable from each other. This allows for relatively convenient disassembly of the main roller body, facilitating the attachment of the cable reel to the surface of the main roller body. This provides convenience for the use of the device, ensures structural flexibility, and facilitates structural maintenance. In addition, by symmetrically arranging connecting seats at the front and rear of the middle section of the column body, the inclined column body is connected to the connecting seats using the first docking seat and bolts. This fixes the stable inclined column to the front and rear sides of the adjusting column. The use of the above structure can maximize the grounding of the entire device, thereby ensuring the overall structural support of the device. Furthermore, the holes opened at the four diagonal corners of the grounding seat and the second docking seat, combined with bolts, can fix the entire device to the ground, thereby ensuring the stability of the entire device structure and preventing the device from tilting due to the weight of the cable. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the axial side view of the main body of a rotary wire feeding frame for cable processing according to the present invention;

[0018] Figure 2 This is a schematic diagram of the wire feeding roller structure of a rotary wire feeding frame for cable processing according to this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the adjusting column of a rotary wire feeding frame for cable processing according to the present invention;

[0020] Figure 4 This is a schematic diagram of the stable inclined column three-dimensional structure of a rotary wire feeding frame for cable processing according to this utility model.

[0021] In the diagram: 1. Pay-off roller; 101. Main roller body; 102. First guide seat; 103. Second guide seat; 2. Adjusting column; 201. Column body; 202. Stabilizer; 203. Coupling; 204. Lead screw; 205. Support rail; 206. Connecting seat; 207. Grounding seat; 3. Support frame; 4. Servo motor; 5. Stabilizing inclined column; 501. Inclined column body; 502. First docking seat; 503. Second docking seat. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0023] like Figures 1 to 4As shown, a rotary wire feeding frame for cable processing includes a wire feeding roller 1 and an adjusting column 2. Adjusting columns 2 are installed at both ends of the wire feeding roller 1, and a support frame 3 is installed on the top of the adjusting column 2. A servo motor 4 is installed on the top of the support frame 3. Stabilizing inclined columns 5 are symmetrically connected to the middle of the adjusting column 2. The adjusting column 2 includes a column body 201, a stabilizing frame 202, a coupling 203, a lead screw 204, a support guide rail 205, a connecting seat 206, and a grounding seat 207. The stabilizing frame 202 is installed on the top of the column body 201, and the coupling 203 is installed in the middle of the stabilizing frame 202. The lead screw 204 is vertically installed at the bottom of the coupling 203, and the support guide rail 205 is vertically installed on the side of the column body 201 closest to the lead screw 204. The column... The main body 201 has symmetrically arranged connecting seats 206 in the middle front and back, and a grounding seat 207 is arranged at the bottom of the column main body 201. The lead screw 204 and the support guide rail 205 are parallel to each other. The column main body 201, the connecting seat 206 and the grounding seat 207 are integrated into one structure. The four opposite corners of the connecting seat 206 and the grounding seat 207 are provided with holes for bolt installation. The support frame 3 and the stabilizer 202 are movably connected, and the power output end of the servo motor 4 is connected to the top of the coupling 203. When the servo motor 4 starts to operate, it will drive the lead screw 204 to rotate vertically in the vertical direction through the coupling 203, so that the entire feed roller 1 can move up and down and translate along the surface of the lead screw 204 and the support guide rail 205.

[0024] like Figures 1 to 4As shown, the pay-off roller 1 includes a main roller body 101, a first guide seat 102, and a second guide seat 103. The first guide seat 102 is installed at both ends of the main roller body 101, and the second guide seat 103 is installed on the side of the first guide seat 102 away from the main roller body 101. The main roller body 101, the first guide seat 102, and the second guide seat 103 are movably connected to each other. The first guide seat 102 has grooves on both sides that align with the main roller body 101. The lead screw 204 is threaded vertically through the middle of the first guide seat 102. The side of the second guide seat 103 away from the first guide seat 102 is connected to the support guide rail 205 via a slotted embedded structure. The stabilizing inclined column 5 includes an inclined column body 501 and a first docking seat 502. The second docking seat 503 is provided at the upper end of the inclined column body 501, and the second docking seat 503 is provided at the end of the inclined column body 501 away from the first docking seat 502. The first docking seat 502 and the second docking seat 503 are provided with holes for bolt installation at the four opposite corners. The inclined column body 501, the first docking seat 502 and the second docking seat 503 are welded together. The first docking seat 502 and the connecting seat 206 are movably connected. Since the entire wire feeding roller 1 is composed of the main roller body 101, the first guide seat 102 and the second guide seat 103 with a detachable structure, the main roller body 101 can be relatively easily disassembled to facilitate the cable roll to be sleeved on the surface of the main roller body 101.

[0025] In summary, as Figures 1 to 4 As shown, the rotary wire feeding frame for cable processing is used by first horizontally inserting the main roller 101 through the middle of the cable roll to be processed, and then connecting the main roller 101 to the first guide seat 102 connected with the second guide seat 103 by bolts.

[0026] Then, under the operation of the servo motor 4 installed on the top of the support frame 3, the lead screw 204 connected to the power output end of the coupling 203 starts to rotate synchronously, and the lead screw 204 rotates axially in the vertical direction, thereby driving the lead screw 204 connected to the lead screw 204, together with the second docking seat 503 connected on one side, to achieve structural lifting and lowering adjustment along the surface of the lead screw 204 and the support guide rail 205, thereby driving the cable roll on the surface of the main roller 101 to move synchronously;

[0027] When using the entire device, the adjusting column 2 is fixed to the ground by means of the holes set at the four diagonal corners of the grounding seat 207 at the bottom of the column body 201 and the use of bolts. If it is necessary to further ensure the stability of the entire device, the inclined column body 501 is fixedly connected to the side of the connecting seat 206 by means of the first docking seat 502 at the upper end and the use of bolts. At the same time, the lower end of the entire stable inclined column 5 is fixed to the ground by means of the holes set at the four diagonal corners of the second docking seat 503 and the use of bolts, thereby providing sufficient structural support for the entire device.

[0028] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A rotary pay-off stand for cable processing, comprising a pay-off roll (1) and an adjustment column (2), characterized in that: Adjusting columns (2) are installed at both the left and right ends of the wire feeding roller (1), and a support frame (3) is installed on the top of the adjusting column (2). A servo motor (4) is installed on the top of the support frame (3). A stabilizing inclined column (5) is symmetrically connected to the middle of the adjusting column (2). The adjusting column (2) includes a column body (201), a stabilizing frame (202), a coupling (203), a lead screw (204), a support guide rail (205), a connecting seat (206), and a grounding seat (207). A stabilizing frame (202) is installed on the top of the column body (201), and a coupling (203) is installed in the middle of the stabilizing frame (202). A lead screw (204) is vertically installed at the bottom of the coupling (203), and a support guide rail (205) is vertically installed on the side surface of the column body (201) near the lead screw (204). Meanwhile, connecting seats (206) are symmetrically arranged in the middle of the column body (201), and a grounding seat (207) is provided at the bottom of the column body (201).

2. The rotary pay-off stand for cable processing according to claim 1, characterized in that The wire feeding roller (1) includes a main roller body (101), a first guide seat (102) and a second guide seat (103). The first guide seat (102) is installed at both ends of the main roller body (101), and the second guide seat (103) is installed on the side of the first guide seat (102) away from the main roller body (101).

3. The rotary pay-off stand for cable processing according to claim 2, characterized in that The main roller body (101), the first guide seat (102) and the second guide seat (103) are movably connected to each other, and the first guide seat (102) has groove structures on both sides that are connected to the main roller body (101).

4. The rotary pay-off stand for cable processing according to claim 1, characterized in that The lead screw (204) is vertically threaded through the middle of the first guide seat (102), and the second guide seat (103) on the side away from the first guide seat (102) is connected to the support guide rail (205) by a slotted embedded structure.

5. The rotary pay-off stand for cable processing according to claim 1, characterized in that The lead screw (204) and the support rail (205) are parallel to each other, and the column body (201), the connecting seat (206) and the grounding seat (207) are integrated into one structure.

6. The rotary pay-off stand for cable processing according to claim 1, characterized in that The four opposite corners of the connecting seat (206) and the grounding seat (207) are provided with holes for bolt installation. The support frame (3) and the stabilizer frame (202) are movably connected, and the power output end of the servo motor (4) is connected to the top of the coupling (203).

7. The rotary pay-off stand for cable processing according to claim 1, characterized in that The stabilizing inclined column (5) includes an inclined column body (501), a first docking seat (502), and a second docking seat (503). The inclined column body (501) is provided at its upper end, and the second docking seat (503) is provided at the end of the inclined column body (501) away from the first docking seat (502).

8. The rotary pay-off stand for cable processing according to claim 7, characterized in that The first docking seat (502) and the second docking seat (503) are provided with holes for bolt installation at the four opposite corners. The inclined column body (501), the first docking seat (502) and the second docking seat (503) are welded together, and the first docking seat (502) and the connecting seat (206) are movably connected.