Continuous production system based on co-production of high-purity sulfuric acid
By using a nitrogen delivery device and a sulfuric acid-resistant coating to isolate air in high-purity sulfuric acid storage tanks, combined with monitoring by sensors and alarms, the problem of purity and quality degradation during the storage of high-purity sulfuric acid has been solved, achieving efficient storage protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGXIA ZHONGTAI FURUI TECH CO LTD
- Filing Date
- 2025-03-25
- Publication Date
- 2026-04-17
AI Technical Summary
High-purity sulfuric acid suffers from purity reduction and quality issues during storage due to the reaction of moisture and oxygen in the air, and existing systems lack effective isolation measures.
The system combines a nitrogen delivery device with a sulfuric acid-resistant coating. Nitrogen is introduced into the storage tank through a vent pipe and a gas delivery pipe to isolate it from air. Combined with liquid level, pH, and concentration sensors and an alarm, the system provides real-time monitoring and timely handling of quality issues.
It effectively isolates oxidation and moisture contamination, maintains the purity and quality of high-purity sulfuric acid, and provides timely alarms to prevent quality degradation.
Smart Images

Figure CN224132736U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of continuous production system based on high-purity sulfuric acid co-production, and more specifically, it relates to a continuous production system based on high-purity sulfuric acid co-production. Background Technology
[0002] A continuous production system for high-purity sulfuric acid is an industrial production method that co-produces sulfuric acid with other byproducts (such as hydrogen chloride and nitric acid) through a continuous reaction process. This system achieves high purity sulfuric acid and high recovery rates of byproducts by optimizing reaction conditions, improving reaction efficiency, and controlling reaction temperature and pressure. Compared with traditional batch production, continuous production systems offer advantages such as higher production efficiency, reduced energy consumption, and reduced environmental pollution, and are widely used in industries such as chemical, metallurgical, and power generation.
[0003] Current continuous production systems based on the co-production of high-purity sulfuric acid store the produced high-purity sulfuric acid in storage tanks for later transportation. However, if air enters the storage tank during storage, the moisture in the air will react with the high-purity sulfuric acid to form sulfuric acid hydrate, resulting in a decrease in sulfuric acid concentration and affecting its purity. At the same time, the reaction of oxygen in the air with the high-purity sulfuric acid may also lead to the oxidation of sulfuric acid, producing byproducts that affect the quality of the sulfuric acid.
[0004] Therefore, in view of this, we will study and improve the existing structure and its shortcomings, and provide a continuous production system based on high-purity sulfuric acid co-production, in order to achieve a more practical value. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a continuous production system for the co-production of high-purity sulfuric acid, which is achieved by the following specific technical means:
[0006] A continuous production system for high-purity sulfuric acid co-production includes a raw material storage unit. A central control system is installed on one side of the raw material storage unit. A sulfur injection combustion furnace is connected to one side of the raw material storage unit via a pipeline. A catalytic reaction tower is connected to one side of the sulfur injection combustion furnace via a pipeline. An absorption tower is connected to one side of the catalytic reaction tower via a pipeline. A high-efficiency distillation tower is connected to one side of the absorption tower via a pipeline. A conveying pipe is connected to one side of the high-efficiency distillation tower. A storage tank is connected to one side of the conveying pipe. An equipment box is installed at the top of the storage tank. A vent pipe is installed on one side of the equipment box. A nitrogen conveying device is installed inside the equipment box. A storage tank is opened inside the storage tank. The nitrogen conveying device is connected to the storage tank. An output pipe is connected to the bottom of the storage tank.
[0007] Furthermore, the storage tank is provided with two pairs of support frames at its bottom.
[0008] Furthermore, the top of the storage tank is provided with a through groove, which is connected to the storage tank. A gas delivery pipe is provided in the through groove and is connected to the nitrogen delivery device.
[0009] Furthermore, the storage tank is equipped with a liquid level sensor, a pH sensor, and a concentration sensor.
[0010] Furthermore, a control device is provided on one side of the storage tank, and an alarm is provided on the top of the storage tank. The liquid level sensor, pH sensor, and concentration sensor are all electrically connected to the alarm.
[0011] Furthermore, the inner wall of the storage tank is coated with a sulfuric acid resistant coating.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] In this invention, the combined use of the equipment box, nitrogen delivery device, through-slot, gas delivery pipe and vent pipe can effectively fill the storage tank with nitrogen, effectively isolate air, and reduce oxidation and moisture contamination. With the combined use of the alarm and control device, it can conveniently issue an alarm to prompt personnel to handle the situation when problems occur with high-purity sulfuric acid. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a side sectional view of the storage tank of this utility model.
[0016] Figure 3 This is a utility model Figure 2 An enlarged schematic diagram of the A structure.
[0017] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0018] 1. Raw material storage unit; 2. Central control system; 3. Sulfur injection combustion furnace; 4. Catalytic reaction tower; 5. Absorption tower; 6. High-efficiency distillation tower; 7. Conveying pipe; 8. Storage tank; 9. Equipment box; 10. Venting pipe; 11. Nitrogen conveying device; 12. Storage tank; 13. Output pipe; 14. Support frame; 15. Through channel; 16. Gas transmission pipe; 17. Control device; 18. Alarm; 19. Sulfuric acid resistant coating. Detailed Implementation
[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0020] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Example:
[0023] As attached Figure 1 To be continued Figure 3 As shown:
[0024] This utility model provides a continuous production system for high-purity sulfuric acid co-production, including a raw material storage unit 1. A central control system 2 is installed on one side of the raw material storage unit 1. A sulfur injection combustion furnace 3 is connected to one side of the raw material storage unit 1 via a pipeline. A catalytic reaction tower 4 is connected to one side of the sulfur injection combustion furnace 3 via a pipeline. An absorption tower 5 is connected to one side of the catalytic reaction tower 4 via a pipeline. A high-efficiency distillation tower 6 is connected to one side of the absorption tower 5 via a pipeline. A conveying pipe 7 is connected to one side of the high-efficiency distillation tower 6. A storage tank 8 is connected to one side of the conveying pipe 7. An equipment box 9 is installed at the top of the storage tank 8. A vent pipe 10 is installed on one side of the equipment box 9. A nitrogen conveying device 11 is installed inside the equipment box 9. A storage tank 12 is opened inside the storage tank 8. The nitrogen conveying device 11 is connected to the storage tank 12. An output pipe 13 is connected to the bottom of the storage tank 8.
[0025] The storage tank 8 is equipped with two pairs of support frames 14 at its bottom, which can stably support the entire device.
[0026] The storage tank 8 has a through groove 15 at the top, which is connected to the storage tank 12. A gas delivery pipe 16 is installed in the through groove 15 and is connected to the nitrogen delivery device 11. The gas delivery pipe 16 facilitates the delivery of nitrogen.
[0027] The storage tank 12 is equipped with a liquid level sensor, a pH sensor and a concentration sensor.
[0028] The storage tank 8 is equipped with a control device 17 on one side and an alarm 18 on the top. The liquid level sensor, pH sensor and concentration sensor are all electrically connected to the alarm 18. The alarm 18 can conveniently issue an alarm to prompt personnel to handle the problem when there is a problem with the high-purity sulfuric acid.
[0029] The inner wall of the storage tank 12 is coated with a sulfuric acid resistant coating 19, which can effectively prevent high-purity sulfuric acid from corroding the inner wall of the storage tank 12 and extend the service life of the storage tank 8.
[0030] The working principle of this embodiment is as follows: When this utility model is in use, the raw material storage unit 1 will transport the stored raw materials such as sulfur, oxygen and pure water to the sulfur injection combustion furnace 3. The sulfur injection combustion furnace 3 will perform high-temperature atomization combustion to improve the SO2 conversion rate. Subsequently, the catalytic reaction tower 4 will be filled with vanadium pentoxide catalyst to carry out catalytic reaction. The absorption tower 5 will perform dry and wet absorption to effectively improve the absorption efficiency. The high-efficiency distillation tower 6 can separate water and low-boiling-point impurities. Then, the conveying pipe 7 will send the produced high-purity sulfuric acid into the storage tank 12. At this time, the nitrogen conveying device 11 will transport nitrogen into the storage tank 12 through the gas conveying pipe 16 to effectively isolate air and reduce oxidation and moisture pollution. When there is a problem with the high-purity sulfuric acid, the alarm 18 can promptly issue an alarm to prompt personnel to handle the situation.
[0031] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A continuous production system based on high purity sulfuric acid co-production, comprising a raw material storage unit (1), characterized in that: A central control system (2) is provided on one side of the raw material storage unit (1). A sulfur injection combustion furnace (3) is connected to one side of the raw material storage unit (1) via a pipe. A catalytic reaction tower (4) is connected to one side of the sulfur injection combustion furnace (3) via a pipe. An absorption tower (5) is connected to one side of the catalytic reaction tower (4) via a pipe. A high-efficiency distillation tower (6) is connected to one side of the absorption tower (5) via a pipe. A conveying pipe (7) is connected to one side of the high-efficiency distillation tower (6). A storage tank (8) is connected to one side of the conveying pipe (7). An equipment box (9) is provided at the top of the storage tank (8). A vent pipe (10) is provided on one side of the equipment box (9). A nitrogen conveying device (11) is provided inside the equipment box (9). A storage tank (12) is opened inside the storage tank (8). The nitrogen conveying device (11) is connected to the storage tank (12). An output pipe (13) is connected to the bottom of the storage tank (8).
2. The continuous production system based on high-purity sulfuric acid co-production as described in claim 1, characterized in that: The storage tank (8) is provided with two pairs of support frames (14) at its bottom.
3. The system for co-production of high purity sulfuric acid based on continuous production system as claimed in claim 1 wherein: The top of the storage tank (8) is provided with a through groove (15), and the through groove (15) is connected to the storage tank (12). A gas delivery pipe (16) is provided in the through groove (15), and the gas delivery pipe (16) is connected to the nitrogen delivery device (11).
4. The system for co-production of high purity sulfuric acid based on continuous production system as claimed in claim 1 wherein: The storage tank (12) is equipped with a liquid level sensor, a pH sensor and a concentration sensor.
5. The system for co-production of high purity sulfuric acid based on continuous production system according to claim 4, characterized in that: A control device (17) is provided on one side of the storage tank (8), and an alarm (18) is provided on the top of the storage tank (8). The liquid level sensor, pH sensor and concentration sensor are all electrically connected to the alarm (18).
6. The system for co-production of high purity sulfuric acid based on continuous production system as claimed in claim 1 wherein: The inner wall of the storage tank (12) is coated with a sulfuric acid resistant coating (19).