Seamless hot welding device for quartz glass boat

By designing a seamless thermal welding device for quartz glass boats, and utilizing a rotation and transmission structure, multi-directional adjustment and flexible fixing are achieved, solving the problems of unevenness and low efficiency in traditional quartz glass boat welding, and improving welding quality and efficiency.

CN224132915UActive Publication Date: 2026-04-17DONGHAI COUNTY AOBO QUARTZ PROD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGHAI COUNTY AOBO QUARTZ PROD
Filing Date
2025-04-14
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional quartz glass boat welding processes suffer from uneven welds and low work efficiency, lacking effective solutions.

Method used

A seamless thermal welding device for quartz glass boats was designed, comprising a thermal welding structure, a rotating structure, an adjusting structure, and a transmission structure. Utilizing components such as a first motor, a threaded rod, a threaded block, an electric telescopic rod, and a thermal welding head, combined with a rotation and transmission system, it achieves multi-directional rotation adjustment and height adjustment, and is flexibly fixed by suction cups to adapt to glass boats of different lengths.

Benefits of technology

It improves the flatness and efficiency of glass boat welding, adapts to glass boats of different lengths, and uses flexible fixing instead of rigid clamping, thus improving welding quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quartz glass boat seamless hot welding device which comprises a hot welding structure, rotating structures are arranged on the two sides of the hot welding structure, an adjusting structure is connected to the rotating structures, the adjusting structure is connected with a transmission structure, the transmission structure is connected with a glass boat, and the glass boat is connected with the rotating structures. The hot welding structure comprises a first motor, a threaded rod, a threaded block, a first electric telescopic rod, a hot welding head and a guide rail, the rotating structure comprises a supporting seat, a direct drive motor and a direct drive end, and the adjusting structure comprises a second electric telescopic rod, a first fixing rod, a second fixing rod, a second motor and an adjusting gear. The utility model has the beneficial effects that the glass boats can be subjected to multi-directional rotation adjustment and height adjustment through the rotation structure and the adjustment and transmission structure, flexible fixed connection is carried out through the suction cups, the glass boats with different lengths can be fixed, and the adjustability is better.
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Description

Technical Field

[0001] This utility model relates to the field of quartz glass boat technology, and more specifically, to a seamless thermal welding device for quartz glass boats. Background Technology

[0002] Quartz boat, also known as quartz glass, is made by melting silicon dioxide-containing materials such as crystal, silica, and silicon tetroxide at high temperatures. Quartz glass has excellent optical properties, not only with particularly good visible light transmittance, but also with ultraviolet and infrared light transmittance.

[0003] Traditional quartz glass boats require manual welding during the welding process, resulting in uneven welds and low work efficiency.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a seamless hot welding device for quartz glass boats to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A seamless hot welding device for a quartz glass boat includes a hot welding structure, rotating structures on both sides of the hot welding structure, an adjustment structure connected to the rotating structure, a transmission structure connected to the adjustment structure, and a glass boat connected to the transmission structure.

[0008] Furthermore, the hot welding structure includes a first motor, a threaded rod, a threaded block, a first electric telescopic rod, a hot welding head, and a guide rail. The drive end of the first motor is connected to the threaded rod, and the threaded block passes through the threaded rod.

[0009] Furthermore, a first electric telescopic rod is fixedly connected to the threaded block, and a hot welding head is fixedly connected to the drive end port of the first electric telescopic rod. Guide rails are provided on both sides of the threaded block.

[0010] Furthermore, the rotating structure includes a support base, a direct drive motor, and a direct drive end. The direct drive motor is fixedly mounted on the support base, and the drive end of the direct drive motor is provided with a direct drive end.

[0011] Furthermore, the adjustment structure includes a second electric telescopic rod, a first fixed rod, a second fixed rod, a second motor, and an adjustment gear, with the first fixed rod fixedly connected between the second electric telescopic rods.

[0012] Furthermore, a second fixing rod is provided on one side of the first fixing rod, and a second motor is fixedly connected to one end of the second fixing rod. An adjusting gear is connected to the drive end of the second motor.

[0013] Furthermore, the transmission structure includes a mounting shell, a rack, a mounting block, a quick-connect socket, and a suction cup. The rack is installed inside the mounting shell, and a mounting block is fixedly connected to one end of the rack. A quick-connect socket is threaded through the mounting block, and a suction cup is fixedly connected to the quick-connect socket. The driving end of the second electric telescopic rod is fixedly connected to the mounting shell.

[0014] The beneficial effects of this utility model are as follows: This utility model can perform multi-directional rotation and height adjustment of the glass boat through the provided rotation structure, adjustment and transmission structure. At the same time, it can be flexibly fixed and connected by suction cups, and can fix glass boats of different lengths, with good adjustability. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the main structure of a seamless hot welding device for a quartz glass boat according to an embodiment of the present utility model;

[0017] Figure 2 This is a schematic diagram of the hot welding structure of a seamless hot welding device for a quartz glass boat according to an embodiment of the present utility model;

[0018] Figure 3 This is a schematic diagram of the rotating structure of a seamless hot welding device for a quartz glass boat according to an embodiment of the present utility model;

[0019] Figure 4 This is a schematic diagram of the glass boat placement of a seamless hot welding device for quartz glass boats according to an embodiment of the present utility model;

[0020] Figure 5 This is a schematic diagram of the adjustment structure of a seamless hot welding device for a quartz glass boat according to an embodiment of the present utility model;

[0021] Figure 6 This is a schematic diagram of the transmission structure of a seamless hot welding device for a quartz glass boat according to an embodiment of the present utility model.

[0022] In the picture:

[0023] 1. Hot-welding structure; 101. First motor; 102. Threaded rod; 103. Threaded block; 104. First electric telescopic rod; 105. Hot-welding head; 106. Guide rail; 2. Rotating structure; 201. Support base; 202. Direct drive motor; 203. Direct drive end; 3. Adjustment structure; 301. Second electric telescopic rod; 302. First fixed rod; 303. Second fixed rod; 304. Second motor; 305. Adjusting gear; 4. Transmission structure; 401. Mounting shell; 402. Rack; 403. Mounting block; 404. Quick-connect socket; 405. Suction cup; 5. Glass boat. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] According to an embodiment of the present invention, a seamless thermal welding device for quartz glass boats is provided.

[0026] Example 1;

[0027] like Figure 1-6 As shown, the seamless hot welding device for quartz glass boats according to an embodiment of the present invention includes a hot welding structure 1, a rotating structure 2 on both sides of the hot welding structure 1, an adjusting structure 3 connected to the rotating structure 2, a transmission structure 4 connected to the adjusting structure 3, and a glass boat 5 connected to the transmission structure 4.

[0028] The hot welding structure 1 can be adjusted to move laterally and heat the joint of the glass boat 5. The rotating structure 2 rotates the adjusting structure 3, the transmission structure 4 and the glass boat 5 as a whole, so that the joint of the glass boat 5 is aligned with the hot welding structure 1.

[0029] The hot-welding structure 1 includes a first motor 101, a threaded rod 102, a threaded block 103, a first electric telescopic rod 104, a hot-welding head 105, and a guide rail 106. The drive end of the first motor 101 is connected to the threaded rod 102, the threaded block 103 is threaded through the threaded rod 102, the first electric telescopic rod 104 is fixedly connected to the threaded block 103, the hot-welding head 105 is fixedly connected to the drive end of the first electric telescopic rod 104, and guide rails 106 are provided on both sides of the threaded block 103.

[0030] The first motor 101 drives the threaded rod 102 to rotate, and the threaded rod 102 drives the threaded block 103 to perform linear transmission within the guide rail 106. The first electric telescopic rod 104 adjusts the height of the hot welding head 105 so that the hot welding head 105 can maintain a suitable heating distance from the glass boat 5.

[0031] The rotating structure 2 includes a support base 201, a direct drive motor 202, and a direct drive end 203. The direct drive motor 202 is fixedly installed on the support base 201, and the drive end of the direct drive motor 202 is provided with the direct drive end 203.

[0032] The direct drive motor 202 of the rotating structure 2 rotates the entire adjusting structure 3 through the direct drive end 203. Since the direct drive motor 202 has the characteristics of servo adjustment, it can rotate and adjust at a specific angle as needed.

[0033] The adjustment structure 3 includes a second electric telescopic rod 301, a first fixed rod 302, a second fixed rod 303, a second motor 304, and an adjustment gear 305. The first fixed rod 302 is fixedly connected to the second electric telescopic rod 301. The second fixed rod 303 is provided on one side of the first fixed rod 302. The second motor 304 is fixedly connected to one end of the second fixed rod 303. The driving end of the second motor 304 is connected to the adjustment gear 305.

[0034] The second electric telescopic rod 301 is fixedly installed on the direct drive end 203 of the direct drive motor 202 via the first fixed rod 302. The second fixed rod 303 is fixedly connected between the drive ends of the second electric telescopic rod 301. The position of the second electric telescopic rod 301 is adjusted by the second fixed rod 303 at the drive end and the transmission structure 4. The distance between the second fixed rod 303 and the mounting shell 401 of the transmission structure 4 remains unchanged. The second motor 304 drives the adjusting gear 305 to adjust the rack 402 of the transmission structure 4. Since the rack 402 is designed with a central symmetry, the racks 402 in the same group can be adjusted in opposite directions by a single adjusting gear 305. This allows the quick-connect socket 404 and suction cup 405 on the mounting block 403 to be spaced according to the size of the glass boat 5, adapting to different sizes of glass boats 5.

[0035] The transmission structure 4 includes a mounting shell 401, a rack 402, a mounting block 403, a quick-connect socket 404, and a suction cup 405. The rack 402 is installed inside the mounting shell 401. The mounting block 403 is fixedly connected to one end of the rack 402. The quick-connect socket 404 is threaded through the mounting block 403. The suction cup 405 is fixedly connected to the quick-connect socket 404. The drive end of the second electric telescopic rod 301 is fixedly connected to the mounting shell 401.

[0036] The quick-connect connector 404 of the transmission structure 4 is connected to a vacuum pump, which can provide negative pressure to the suction cup 405, thereby flexibly adsorbing and fixing the glass boat 5, replacing the rigid clamping fixture, and improving the surface flatness of the quartz boat.

[0037] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0038] In practical applications, the hot welding structure 1 can be adjusted to move laterally and heat the joint gap of the glass boat 5. The rotating structure 2 rotates the adjusting structure 3, the transmission structure 4, and the glass boat 5 as a whole, so that the joint of the glass boat 5 faces the hot welding structure 1. The first motor 101 drives the threaded rod 102 to rotate, and the threaded rod 102 drives the threaded block 103 to perform linear transmission within the guide rail 106. The first electric telescopic rod 104 adjusts the height of the hot welding head 105 so that the hot welding head 105 can maintain a suitable heating distance from the glass boat 5. The direct drive motor 202 of the rotating structure 2 rotates the adjusting structure 3 as a whole through the direct drive end 203. Since the direct drive motor 202 has servo adjustment characteristics, it can perform rotation adjustment at a specific angle as needed. The second electric telescopic rod 301 is fixedly installed on the direct drive end 203 of the direct drive motor 202 through the first fixing rod 302. The second fixed rod 303 is fixedly connected to the drive end of the electric telescopic rod 301. The position of the second electric telescopic rod 301 is adjusted by the second fixed rod 303 and the transmission structure 4. The distance between the second fixed rod 303 and the mounting shell 401 of the transmission structure 4 remains unchanged. The second motor 304 drives the adjusting gear 305 to adjust the rack 402 of the transmission structure 4. Since the rack 402 is designed with a central symmetry, it can be adjusted by the mutual transmission and equal distance of the racks 402 in the same group through a single adjusting gear 305. This allows the quick-connect socket 404 on the mounting block 403 and the suction cup 405 to be spaced according to the size of the glass boat 5, adapting to different sizes of glass boats 5. The quick-connect socket 404 of the transmission structure 4 is connected to a vacuum pump, which can provide negative pressure to the suction cup 405, thereby flexibly adsorbing and fixing the glass boat 5, replacing the rigid clamping fixture, and improving the surface flatness of the quartz boat.

[0039] In summary, by utilizing the above-described technical solution of this utility model, through

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A quartz glass boat seamless heat welding device characterized by, It includes a hot-welding structure (1), with rotating structures (2) on both sides of the hot-welding structure (1), an adjustment structure (3) connected to the rotating structure (2), a transmission structure (4) connected to the adjustment structure (3), and a glass boat (5) connected to the transmission structure (4).

2. A quartz glass boat seamless heat welding device according to claim 1, characterized by, The hot welding structure (1) includes a first motor (101), a threaded rod (102), a threaded block (103), a first electric telescopic rod (104), a hot welding head (105), and a guide rail (106). The drive end of the first motor (101) is connected to the threaded rod (102), and the threaded block (103) is threaded through the threaded rod (102).

3. A quartz glass boat seamless heat welding device according to claim 2, characterized in that, A first electric telescopic rod (104) is fixedly connected to the threaded block (103), and a hot welding head (105) is fixedly connected to the drive end port of the first electric telescopic rod (104). Guide rails (106) are provided on both sides of the threaded block (103).

4. The apparatus for seamless hot welding of quartz glass boats according to claim 3, characterized in that The rotating structure (2) includes a support base (201), a direct drive motor (202), and a direct drive end (203). The direct drive motor (202) is fixedly installed on the support base (201), and the drive end of the direct drive motor (202) is provided with a direct drive end (203).

5. A quartz glass boat seamless heat welding device according to claim 4, characterized in that, The adjustment structure (3) includes a second electric telescopic rod (301), a first fixed rod (302), a second fixed rod (303), a second motor (304), and an adjustment gear (305). The first fixed rod (302) is fixedly connected to the second electric telescopic rod (301).

6. A quartz glass boat seamless heat welding device according to claim 5, characterized by A second fixing rod (303) is provided on one side of the first fixing rod (302). A second motor (304) is fixedly connected to one end of the second fixing rod (303), and an adjusting gear (305) is connected to the drive end of the second motor (304).

7. A quartz glass boat seamless heat welding device according to claim 6, characterized by The transmission structure (4) includes a mounting shell (401), a rack (402), a mounting block (403), a quick-connect socket (404), and a suction cup (405). The rack (402) is installed inside the mounting shell (401). The mounting block (403) is fixedly connected to one end of the rack (402). The quick-connect socket (404) is threaded through the mounting block (403). The suction cup (405) is fixedly connected to the quick-connect socket (404). The driving end of the second electric telescopic rod (301) is fixedly connected to the mounting shell (401).