Photovoltaic module heat dissipation device

By designing a heat dissipation device for photovoltaic modules, and utilizing a multi-layer bearing layer and a cooling fan system, the problem of insufficient heat dissipation in traditional laminators has been solved, achieving rapid cooling and efficient production.

CN224138969UActive Publication Date: 2026-04-17CHINT NEW ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINT NEW ENERGY TECH CO LTD
Filing Date
2025-04-14
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional stand-alone laminators lack a heat dissipation system, resulting in excessively high surface temperatures of the laminated photovoltaic modules, long cooling times, and impacts production progress and module damage rates.

Method used

A photovoltaic module heat dissipation device was designed, including a bracket, a moving part, a supporting mechanism, and a heat dissipation unit. It achieves rapid heat dissipation through multiple supporting layers and a cooling fan. Combined with a control system and battery power supply, it can adapt to the heat dissipation requirements of modules of different sizes.

Benefits of technology

It reduces the cooling time of photovoltaic modules, improves work efficiency, reduces module damage rate, and facilitates module transportation and subsequent processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a photovoltaic module heat dissipation device, which comprises a support, a moving part arranged at the bottom of the support and a bearing mechanism, the bearing mechanism comprises a plurality of bearing layers which are sequentially arranged on the support at intervals in the vertical direction. The photovoltaic module heat dissipation device further comprises multiple layers of heat dissipation units arranged on the support and used for supplying air to the bearing layer and a control system used for controlling the heat dissipation units to be started and stopped. The photovoltaic module heat dissipation device is used for heat dissipation of a photovoltaic module laminated by a laminating machine, and can be moved to the side of the laminating machine during application, a laminated semi-finished product module is manually placed on a bearing layer in time, heat dissipation work is conducted on the semi-finished product module in time, and the service life of the semi-finished product module is prolonged. And meanwhile, in the heat dissipation process, the semi-finished product assembly can be carried to the next procedure needing operation, the cooling time of the semi-finished product assembly can be shortened, the working efficiency can be improved, the semi-finished product assembly can operate more conveniently, and the damage rate of the assembly is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module technology, and in particular to a photovoltaic module heat dissipation device. Background Technology

[0002] Photovoltaic modules are the core components of solar photovoltaic power generation systems. They mainly consist of a backsheet, a first EVA layer, photovoltaic cells, a second EVA layer, and a panel. During production, these structures are stacked sequentially and then laminated in a laminator under high temperature and high pressure.

[0003] In the process of photovoltaic module research and development, the factory's R&D department usually needs to make samples. During the sample making process, various types of laminated samples will be produced, including a large number of test samples. These test samples are of different sizes and have different BOM materials. Therefore, the lamination parameters of the laminator on the production line need to be constantly changed to match the various test samples, which affects the overall production and development progress. At present, most factories' R&D centers purchase a separate offline small laminator for individual sample making.

[0004] However, stand-alone laminators only have one chamber for heating and lamination, and lack a matching heat dissipation system. This results in excessively high surface temperatures of the laminated semi-finished components, requiring a long time to cool them down before inspection and subsequent processes, which affects the work pace of employees and the progress of research and development. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a photovoltaic module heat dissipation device that can reduce the cooling time of semi-finished modules and improve working efficiency.

[0006] To solve the above technical problems, the present invention adopts the following technical solution:

[0007] A photovoltaic module heat dissipation device includes a bracket, a movable component disposed at the bottom of the bracket, and a support mechanism;

[0008] The support mechanism includes multiple support layers that are spaced apart sequentially along the vertical direction on the bracket, and the support layers are used to support photovoltaic modules.

[0009] The photovoltaic module heat dissipation device also includes a heat dissipation unit mounted on the bracket for supplying air to the support layer and a control system for controlling the opening and closing of the heat dissipation unit.

[0010] In the above-mentioned photovoltaic module heat dissipation device, optionally, each of the supporting layers includes a plurality of supporting rods arranged sequentially at intervals along the horizontal direction, with one end of each supporting rod connected to the bracket and the other end suspended in the air.

[0011] Optionally, each of the bearing layers further includes a bearing partition that can be detachably mounted on the bearing rod. The bearing partition has multiple through holes, and the bearing partition can be installed or not depending on actual needs. The through holes also facilitate heat dissipation.

[0012] Optionally, each of the support rods is inclined in the horizontal direction, and in the vertical direction, one end of each support rod is located below the other end of the support rod to prevent the photovoltaic module from falling.

[0013] Optionally, the angle between each of the bearing rods and the horizontal plane is greater than 0° and less than or equal to 30°.

[0014] Optionally, the bracket includes a base and a support seat vertically disposed on one side of the bracket, the movable component is disposed at the bottom of the base, one end of each of the bearing rods is connected to the support seat and the other end extends to the other side of the base, and the heat dissipation unit of each layer is disposed on the support seat.

[0015] In the above-mentioned photovoltaic module heat dissipation device, optionally, the supporting layer is provided with at least 2 layers, the heat dissipation unit is provided with at least 1 layer, and the heat dissipation unit is located between two adjacent supporting layers.

[0016] Optionally, in the above-mentioned photovoltaic module heat dissipation device, the control system includes a power supply and multiple switches, wherein the power supply, switches and heat dissipation unit are electrically connected, and the switches are used to control the opening and closing of the heat dissipation unit.

[0017] Optionally, the heat dissipation units on the same layer are controlled to open and close by one switch, while the heat dissipation units on different layers are controlled by different switches. The opening of the heat dissipation units can be selected as needed, which is more energy-efficient.

[0018] Optionally, the power supply is a storage battery, which is mounted on the bracket. Using a storage battery as the power supply facilitates the movement of the photovoltaic module heat dissipation device.

[0019] In the above-mentioned photovoltaic module heat dissipation device, optionally, each heat dissipation unit includes a plurality of heat dissipation fans arranged at intervals along the horizontal direction on the bracket, and the heat dissipation fans in each heat dissipation unit are connected in series.

[0020] Optionally, in the aforementioned photovoltaic module heat dissipation device, the moving component includes a plurality of omnidirectional wheels disposed at the bottom of the base.

[0021] Optionally, in the above-mentioned photovoltaic module heat dissipation device, the photovoltaic module heat dissipation device further includes a push-pull handle disposed at one end of the bracket.

[0022] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0023] This utility model discloses a photovoltaic module heat dissipation device for heat dissipation of photovoltaic modules after lamination in a laminator. In application, it can be moved next to the laminator to manually place the semi-finished modules after lamination onto the support layer in a timely manner to dissipate heat from the semi-finished modules. At the same time, during the heat dissipation process, the semi-finished modules can also be transported to the next process that needs to be carried out. This can reduce the cooling time of the semi-finished modules, improve work efficiency, make the handling of semi-finished modules more convenient, and reduce the damage rate of the modules. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0025] Figure 1 This is a three-dimensional structural diagram of a photovoltaic module heat dissipation device according to an embodiment of the present invention;

[0026] Figure 2 for Figure 1 Rear view schematic diagram of the heat dissipation device for photovoltaic modules;

[0027] Figure 3 for Figure 1 A side view of the heat dissipation device for photovoltaic modules;

[0028] Figure 4 for Figure 1 A three-dimensional structural diagram of a photovoltaic module heat dissipation device supporting a large-size photovoltaic module;

[0029] Figure 5 for Figure 1 A three-dimensional structural diagram of a photovoltaic module heat dissipation device supporting a small-sized photovoltaic module;

[0030] Figure label:

[0031] 1. Bracket; 1a. Base; 1b. Support base; 2. Caster wheel assembly; 3. Cooling fan; 4. Support rod; 5. Support partition; 6. Switch; 7. Handrail; 8. Battery; 9. Photovoltaic module; 10. Through hole. Detailed Implementation

[0032] To enable those skilled in the art to better understand the technical solutions in the embodiments of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art should fall within the protection scope of this utility model.

[0033] Traditional stand-alone laminators have only one chamber for heating and lamination, and lack a matching heat dissipation system. This results in excessively high surface temperatures of the laminated semi-finished components, requiring a long time to cool them down before inspection and subsequent processes, which affects the work pace of employees and the progress of research and development.

[0034] Based on this, see Figures 1 to 3 As shown, the photovoltaic module heat dissipation device provided in this embodiment of the present invention reduces the cooling time of semi-finished modules, improves working efficiency, makes the operation of semi-finished products more convenient, and reduces the damage rate of modules.

[0035] Depend on Figures 1 to 2 As can be seen, the photovoltaic module heat dissipation device provided in this utility model embodiment includes a bracket 1 and a movable component disposed at the bottom of the bracket 1. The bracket 1 includes a base 1a and a support seat 1b vertically disposed on one side of the base 1a. The movable component can be multiple outward-facing wheel sets 2. Multiple universal wheel sets 2 are distributed at intervals along the circumference of the base 1a at the bottom of the base 1a, which facilitates the photovoltaic module heat dissipation device to be pushed in various directions. For example, four universal wheel sets 2 are provided, respectively located at the four corners of the base 1a.

[0036] Depend on Figures 1 to 2 As can be seen, the photovoltaic module heat dissipation device also includes a support mechanism. This support mechanism comprises multiple support layers spaced sequentially along the vertical direction on the support base 1b. These support layers support the photovoltaic modules. The support layers can have 2, 3, 4, 5, or more layers. Each support layer includes multiple support rods 4 spaced sequentially along the horizontal direction and a detachable support partition 5 mounted on the support rod 4. The support partition 5 has multiple through holes 10, which facilitate heat dissipation for the photovoltaic modules placed on it. The support partition 5 facilitates the placement of small-sized photovoltaic modules. Depending on the actual situation, the support partition 5 can be installed on the support rod 4 or removed from it. Placing the photovoltaic modules directly on the support rod 4 results in better heat dissipation.

[0037] Specifically, one end of each support rod 4 is connected to the support base 1b, and the other end extends to the other side of the base 1a and is suspended in the air. In order to prevent the photovoltaic module from falling off the support layer, each support rod 4 is inclined in the horizontal direction, and in the vertical direction, the end of each support rod 4 connected to the support base 1b is lower than the other end of each support rod 4.

[0038] Depend on Figure 3 visible, Figure 3 This is a side view of the photovoltaic module heat dissipation device. As can be seen from the figure, the angle between each support rod 4 and the horizontal plane is greater than 0° and less than or equal to 30°. In some embodiments, the angle is greater than 1° and less than or equal to 10°, specifically 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9°, 10°, etc. Each support rod 4 has a certain degree of inclination, so that the support layer supporting the photovoltaic module also has a certain degree of inclination, avoiding the risk of the photovoltaic module falling during the process of pushing it.

[0039] The photovoltaic module heat dissipation device also includes multi-layer heat dissipation units respectively installed on the support base 1b for supplying air to each load-bearing layer, and a control system for controlling the opening and closing of the heat dissipation units.

[0040] Specifically, the heat dissipation unit has one, two, three, four, or more layers, and each layer of heat dissipation unit is located between two adjacent support layers, so that even without a heat dissipation unit on the uppermost support layer, it can still receive heat dissipation from the airflow from the heat dissipation unit. Each layer of heat dissipation unit includes multiple cooling fans 3 arranged horizontally at intervals on the support base 1b, and all cooling fans 3 in each layer of heat dissipation unit blow air towards the support layer. In this example, if there are four support layers and three heat dissipation units, each layer of heat dissipation unit has three cooling fans. In other embodiments, the number of cooling fans in each layer of heat dissipation unit can be two, four, or more.

[0041] The control system includes a power supply and multiple switches 6 electrically connected to the power supply. The power supply, switches 6, and heat dissipation units are all electrically connected via circuits. Switches 6 are used to control the opening and closing of the heat dissipation units. The heat dissipation units of each layer are connected in parallel, while the cooling fans 3 in each heat dissipation unit are connected in series. The same layer of heat dissipation unit is controlled to open or close by one switch 6, while different layers of heat dissipation units are controlled to open or close by different switches 6. In this example, three switches 6 control the opening and closing of three layers of heat dissipation units. Compared to one switch controlling the opening and closing of all heat dissipation units, the cooling fans can be turned on according to actual needs, which is more energy-efficient.

[0042] Then by Figures 2-3 As can be seen, the power supply is the battery 8 installed on the support base 1b, which avoids the use of municipal power and facilitates the movement of the photovoltaic module heat dissipation device.

[0043] To facilitate the implementation of the photovoltaic module heat dissipation device, the photovoltaic module heat dissipation device also includes a push-pull handle 7 located at one end of the support base 1b. Two push-pull handles 7 are provided, each extending in the vertical direction, and the push-pull handle 7 is located in the middle of the support base 1b.

[0044] The working principle of the photovoltaic module heat dissipation device described above:

[0045] This photovoltaic module heat dissipation device is used to dissipate heat from photovoltaic modules after lamination in a laminator.

[0046] After the laminator has laminated the test sample, push the photovoltaic module heat dissipation device next to the laminator and manually place the laminated semi-finished photovoltaic module on the support rod 4 or the support partition 5. The support rod 4 or the support partition 5 is selected according to the size of the semi-finished photovoltaic module.

[0047] See Figure 4 When the semi-finished photovoltaic module 9 is large enough to span more than two support rods 4, the semi-finished photovoltaic module is placed directly on the support rod 4; see [link / reference]. Figure 5 When the size of the semi-finished photovoltaic module 9 is small and cannot span two support rods 4, a support partition 5 is installed on the support rod 4, the semi-finished photovoltaic module is placed on the support partition 5, and then the cooling fan 3 of the corresponding layer is turned on to dissipate heat from the placed semi-finished photovoltaic module, thereby reducing the cooling time of the semi-finished photovoltaic module and improving work efficiency.

[0048] Meanwhile, during the heat dissipation process of the semi-finished photovoltaic modules, they can also be transported to the next step of the operation, making the operation of the semi-finished photovoltaic modules more convenient and reducing the damage rate of the photovoltaic modules.

[0049] In the description of this utility model, it should be understood that the terms "upper", "lower", "horizontal", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0050] The above embodiments are only used to illustrate the present utility model, and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.

Claims

1. A heat dissipation device for photovoltaic modules, characterized in that, Includes a support frame, a movable component disposed at the bottom of the support frame, and a load-bearing mechanism; The support mechanism includes multiple support layers that are spaced apart sequentially along the vertical direction on the bracket, and the support layers are used to support photovoltaic modules. The photovoltaic module heat dissipation device also includes a heat dissipation unit mounted on the bracket for supplying air to the support layer and a control system for controlling the opening and closing of the heat dissipation unit.

2. The photovoltaic module heat sink of claim 1, wherein, Each of the bearing layers includes a plurality of bearing rods arranged at intervals along the horizontal direction, with one end of each bearing rod connected to the bracket and the other end suspended in the air.

3. The photovoltaic module heat sink of claim 2, wherein, Each of the bearing layers also includes a bearing partition that can be detachably mounted on the bearing rod, and the bearing partition has multiple through holes.

4. The photovoltaic module heat sink of claim 2, wherein, Each of the aforementioned support rods is inclined in the horizontal direction, and in the vertical direction, one end of each of the aforementioned support rods is located below the other end of the support rod; The angle between each of the bearing rods and the horizontal plane is greater than 0° and less than or equal to 30°.

5. The photovoltaic module heat sink of claim 2, wherein, The bracket includes a base and a support seat vertically disposed on one side of the bracket. The moving component is disposed at the bottom of the base. One end of each of the bearing rods is connected to the support seat, and the other end extends to the other side of the base. The heat dissipation unit is disposed on the support seat; and / or, The photovoltaic module heat dissipation device also includes a push-pull handle located at one end of the bracket.

6. The photovoltaic module heat sink of claim 5, wherein, The moving component includes a set of multiple casters located at the bottom of the base.

7. The photovoltaic module heat dissipation device according to claim 1, characterized in that, The bearing layer is provided with at least two layers, and the heat dissipation unit is provided with at least one layer, with the heat dissipation unit disposed between two adjacent bearing layers.

8. The photovoltaic module heat sink of claim 1, wherein, The control system includes a power supply and multiple switches. The power supply, switches, and heat dissipation unit are all electrically connected. The switches are used to control the opening and closing of the heat dissipation unit.

9. The photovoltaic module heat dissipation device of claim 8, wherein, The heat dissipation unit is provided in at least one layer, and the heat dissipation unit in the same layer is controlled to open and close by one switch, while the heat dissipation units in different layers are controlled by different switches; and / or The power supply is a storage battery, which is mounted on the bracket.

10. The photovoltaic module heat sink of claim 1, wherein, Each heat dissipation unit includes multiple cooling fans that are spaced apart in the horizontal direction on the bracket, and the cooling fans in each heat dissipation unit are connected in series.