Batching device for producing organic fertilizer
By introducing a dust collector and a multi-layer filter system into the batching device, the problem of dust scattering was solved, and environmental protection was achieved in the organic fertilizer production process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGNING YIQING TECH CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-21
AI Technical Summary
Existing organic fertilizer production equipment lacks dust removal and filtration functions, causing dust generated during the mixing process to scatter everywhere and affect the environment.
A mixing device was designed, equipped with components such as a vacuum cleaner, suction pipe, exhaust pipe, dust collection box, pre-filter, high-efficiency activated carbon filter, PP cotton filter and granular activated carbon filter. The vacuum cleaner draws in the dusty airflow and mixes it with the liquid. After filtration by multiple filter elements, the clean airflow is discharged to prevent dust from spreading.
It effectively filters out impurities and harmful substances from dust, ensuring air quality, preventing dust from affecting the surrounding environment, and achieving a clean production process.
Smart Images
Figure CN224142085U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of batching devices for producing organic fertilizer, specifically a batching device for producing organic fertilizer. Background Technology
[0002] Bio-organic fertilizer refers to a type of fertilizer that combines the effects of microbial fertilizer and organic fertilizer by combining specific functional microorganisms with organic materials mainly derived from animal and plant residues (such as livestock and poultry manure, crop straw, etc.) that have undergone harmless treatment and composting. The production of organic fertilizer requires the use of a batching device.
[0003] The existing batching equipment for producing organic fertilizer does not have dust removal and filtration functions. The dust generated during batching will fly around and affect the surrounding environment, which cannot meet the usage requirements.
[0004] Therefore, it is necessary to provide a batching device for producing organic fertilizer to solve the above-mentioned technical problems. The information disclosed in this background section is only intended to enhance the understanding of the overall background of this utility model, and is not necessarily to be regarded as an admission or to imply in any way that the information constitutes prior art known to those skilled in the art. Utility Model Content
[0005] The purpose of this utility model is to provide a batching device for producing organic fertilizer, which solves the problem that the batching device for producing organic fertilizer mentioned in the background art does not have a dust removal and filtration function, and the dust generated during batching will fly around and affect the surrounding environment, thus failing to meet the usage requirements.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a batching device for producing organic fertilizer, comprising a batching box, a dust collection box opened at the rear side of the batching box, a vacuum cleaner installed at the upper end of the dust collection box, an air outlet pipe connected to the left side of the vacuum cleaner, the lower end of the air outlet pipe penetrating the lower end of the inner cavity of the dust collection box, an air suction pipe connected to the upper end of the vacuum cleaner, the side of the air suction pipe away from the vacuum cleaner penetrating the upper rear side of the inner cavity of the batching box, an exhaust pipe connected to the right side of the upper end of the dust collection box, a primary filter element installed in the inner cavity of the exhaust pipe, a high-efficiency activated carbon filter element installed at the upper end of the primary filter element, a PP cotton filter element installed at the right side of the bottom of the inner cavity of the dust collection box, a granular activated carbon filter element installed at the right side of the PP cotton filter element, a drain pipe connected to the lower right side of the dust collection box, and a valve installed at the upper end of the drain pipe.
[0007] Preferably, the lower ends of the PP cotton filter element and the granular activated carbon filter element are fixed to the front side of the lower end of the dust collector chamber by screws.
[0008] Preferably, the upper ends of the PP cotton filter element and the granular activated carbon filter element are fitted with mounting plates by screws, and the front side of the mounting plate is fixed to the front side of the dust collector chamber.
[0009] Preferably, a guide plate is installed at the bottom of the inner cavity of the dust collector, and a maintenance plate is provided on the right side of the back of the dust collector. The front of the maintenance plate is fixed to the back of the dust collector by screws.
[0010] Preferably, mounting posts are installed around the lower end of the mixing box, and anti-slip pads are adhered to the lower ends of the mounting posts.
[0011] Preferably, the upper end of the mixing box is connected to the feeding hopper, the lower left end of the mixing box is connected to the discharging hopper, the left side of the front of the mixing box is provided with a door via a hinge, and the right side of the front of the door is provided with a handle.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model uses a vacuum cleaner and suction pipe to draw the dust-laden airflow from the mixing tank. The dust-laden airflow is then transported to the liquid in the dust removal tank through the exhaust pipe. The dust-laden airflow mixes with the liquid, and the filtered airflow rises and is discharged through the exhaust pipe. The pre-filter and high-efficiency activated carbon filter in the exhaust pipe filter out the impurities remaining in the airflow. The pre-filter is usually composed of fiber material, forming a complex mesh structure. When air passes through the filter, larger particles of pollutants are intercepted by the fibers. In addition, the main function of the high-efficiency activated carbon filter is to remove harmful substances in the air through the adsorption of activated carbon, thereby improving air quality. Direct discharge will not affect the surrounding environment.
[0014] 2. The present invention facilitates the installation and fixation of PP cotton filter element and granular activated carbon filter element through the setting of the mounting plate, facilitates the fixation of the mixing box through the setting of the mounting column and anti-slip pad, and facilitates the opening of the dust collection box through the setting of the inspection plate, so as to facilitate the maintenance and repair of the filter elements inside the dust collection box. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a top view of the right side of the structure of the dust collector and the batching box of this utility model;
[0017] Figure 3 This is a cross-sectional view of the dust collector and exhaust pipe structure of this utility model.
[0018] In the diagram: 1. Ingredient box; 2. Dust collection box; 3. Vacuum cleaner; 4. Air outlet pipe; 5. Air suction pipe; 6. Exhaust pipe; 7. Pre-filter; 8. High-efficiency activated carbon filter; 9. PP cotton filter; 10. Granular activated carbon filter; 11. Mounting plate; 12. Inspection plate; 13. Mounting column; 14. Drain pipe. Detailed Implementation
[0019] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of this utility model in any way.
[0020] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0021] It should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0022] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," not that the structure must be completely horizontal, but can be slightly tilted.
[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Please see Figure 1-3An organic fertilizer production batching device includes a batching box 1, a dust collection box 2 with a rear opening on the batching box 1, a vacuum cleaner 3 installed at the upper end of the dust collection box 2, an exhaust pipe 4 connected to the left side of the vacuum cleaner 3, the lower end of the exhaust pipe 4 penetrating the lower end of the inner cavity of the dust collection box 2, an air suction pipe 5 connected to the upper end of the vacuum cleaner 3, the side of the air suction pipe 5 away from the vacuum cleaner 3 penetrating the upper end of the rear side of the inner cavity of the batching box 1, an exhaust pipe 6 connected to the right side of the upper end of the dust collection box 2, a primary filter element 7 installed in the inner cavity of the exhaust pipe 6, a high-efficiency activated carbon filter element 8 installed at the upper end of the primary filter element 7, a PP cotton filter element 9 installed at the right side of the bottom of the inner cavity of the dust collection box 2, a granular activated carbon filter element 10 installed at the right side of the PP cotton filter element 9, a drain pipe 14 connected to the lower right side of the dust collection box 2, and a valve installed at the upper end of the drain pipe 14.
[0025] The lower ends of the PP cotton filter element 9 and the granular activated carbon filter element 10 are fixed to the front side of the lower end of the dust collection box 2 by screws. The vacuum cleaner 3 is started by the external controller. The dust airflow generated in the mixing box 1 during operation is drawn by the vacuum cleaner 3 through the suction pipe 5.
[0026] The upper ends of the PP cotton filter element 9 and the granular activated carbon filter element 10 are fitted with mounting plates 11 by screws. The front side of the mounting plate 11 is fixed to the front side of the inner cavity of the dust collector 2. The dust airflow is transported to the liquid in the dust collector 2 through the air outlet pipe 4. The dust airflow mixes with the liquid to filter the dust airflow. The filtered airflow rises and is discharged through the exhaust pipe 6.
[0027] A baffle plate is installed at the bottom of the inner cavity of the dust collector 2. A maintenance plate 12 is set on the right side of the back of the dust collector 2. The front of the maintenance plate 12 is fixed to the back of the dust collector 2 by screws. The primary filter element 7 and the high-efficiency activated carbon filter element 8 in the exhaust pipe 6 filter the impurities remaining in the airflow. The primary filter element 7 is usually composed of fiber material, forming a complex mesh structure. When air passes through the filter element, larger particles of pollutants will be intercepted by the fibers.
[0028] The bottom of the mixing box 1 is equipped with mounting columns 13 around its perimeter. Anti-slip pads are attached to the bottom of the mounting columns 13. In addition, the high-efficiency activated carbon filter element 8 mainly removes harmful substances in the air through the adsorption of activated carbon, thereby improving air quality. Direct discharge will not affect the surrounding environment.
[0029] The upper end of the mixing box 1 is connected to the feeding hopper, and the lower left end of the mixing box 1 is connected to the discharging hopper. The left side of the front of the mixing box 1 is equipped with a door via a hinge, and the right side of the front of the door is equipped with a handle. Impurities remaining in the liquid are filtered through the PP cotton filter element 9 and the granular activated carbon filter element 10 to filter the wastewater, preventing impurities in the water from being directly discharged and affecting the surrounding environment.
[0030] In use, the vacuum cleaner 3 is started via the external controller. The dust airflow generated during operation in the mixing tank 1 is drawn by the vacuum cleaner 3 through the suction pipe 5. The dust airflow is then transported to the liquid in the dust collection tank 2 through the exhaust pipe 4. The dust airflow mixes with the liquid, filtering the dust airflow. The filtered airflow rises and is discharged through the exhaust pipe 6. The pre-filter 7 and the high-efficiency activated carbon filter 8 in the exhaust pipe 6 filter the impurities remaining in the airflow. The pre-filter 7 is usually composed of fiber material, forming a complex mesh structure. When air passes through the filter, larger particles of pollutants are intercepted by the fibers. In addition, the high-efficiency activated carbon filter 8 mainly removes harmful substances from the air through the adsorption of activated carbon, improving air quality. Direct discharge will not affect the surrounding environment. Impurities remaining in the liquid are filtered through the PP cotton filter 9 and the granular activated carbon filter 10 to filter the wastewater, preventing impurities in the water from being directly discharged and affecting the surrounding environment.
[0031] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, this utility model will not explain the control method and circuit connection in detail. The external controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and the external controller is a conventional known device.
[0032] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A production of organic fertilizer with a batching device, comprising a batching box (1), characterized in that: A dust collection box (2) is provided on the rear side of the mixing box (1). A vacuum cleaner (3) is installed on the upper end of the dust collection box (2). An air outlet pipe (4) is connected to the left side of the vacuum cleaner (3). The lower end of the air outlet pipe (4) passes through the lower end of the inner cavity of the dust collection box (2). An air suction pipe (5) is connected to the upper end of the vacuum cleaner (3). The side of the air suction pipe (5) away from the vacuum cleaner (3) passes through the upper end of the rear side of the inner cavity of the mixing box (1). The upper right side of the dust collection box (2) An exhaust pipe (6) is connected to the side of the dust collector (2). A primary filter element (7) is installed in the inner cavity of the exhaust pipe (6). A high-efficiency activated carbon filter element (8) is installed at the upper end of the primary filter element (7). A PP cotton filter element (9) is installed on the right side of the bottom of the dust collector (2). A granular activated carbon filter element (10) is installed on the right side of the PP cotton filter element (9). A drain pipe (14) is connected to the lower end of the right side of the dust collector (2). A valve is installed at the upper end of the drain pipe (14).
2. A device for producing a mixture for organic fertilizers according to claim 1, characterized in that: The lower ends of the PP cotton filter element (9) and the granular activated carbon filter element (10) are fixed to the front side of the lower end of the dust collector (2) by screws.
3. The production of organic fertilizer with a device for batching according to claim 1, characterized in that: The upper ends of the PP cotton filter element (9) and the granular activated carbon filter element (10) are fitted with mounting plates (11) by screws, and the front side of the mounting plate (11) is fixed to the front side of the inner cavity of the dust collector (2).
4. The production of organic fertilizer with ingredients device according to claim 1, characterized in that: A guide plate is installed at the bottom of the inner cavity of the dust collector (2), and a maintenance plate (12) is provided on the right side of the back of the dust collector (2). The front of the maintenance plate (12) is fixed to the back of the dust collector (2) by screws.
5. The apparatus for producing organic fertilizer according to claim 1, wherein: The lower end of the mixing box (1) is equipped with mounting posts (13) around its perimeter, and the lower end of the mounting posts (13) is attached with anti-slip pads.
6. A device for producing a mixture for organic fertilizers according to claim 1, characterized in that: The upper end of the mixing box (1) is connected to the feeding hopper, the lower left end of the mixing box (1) is connected to the discharging hopper, the left side of the front of the mixing box (1) is provided with a door by a hinge, and a handle is installed on the right side of the front of the door.