Coating device for automatic detection and filling of solar base
By designing an automatic detection and coating device, the problem of lack of detection during the coating process of solar base was solved, realizing automatic replenishment of coating material, improving coating efficiency and practicality, and reducing labor costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU RIGHT SLEWING RING
- Filing Date
- 2025-03-28
- Publication Date
- 2026-04-21
AI Technical Summary
Existing solar bases lack detection of the amount of coating material added during the coating process, resulting in the inability to automatically replenish the coating material. Furthermore, they require power-on debugging and maintenance, which is costly and impractical.
An automatic detection and coating device for solar cell bases was designed, comprising components such as a material preparation bin, a collection bin, a trigger, a detector, and a lifter. It automatically detects the content of coating material by weight changes and automatically replenishes it. Combined with guide rails and a control panel, it enables multi-directional coating operations.
It enables automatic detection and replenishment of coating materials for solar cell bases, reducing labor costs and improving coating efficiency and practicality.
Smart Images
Figure CN224142656U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coating technology, specifically to a coating device for automatic detection and application of coatings to solar cell bases. Background Technology
[0002] A solar panel mounting base is a specially designed base for installing solar panels, typically made of high-quality concrete or metal. It plays a crucial role in the entire photovoltaic power plant system, directly affecting the power generation and stability of the plant.
[0003] Existing solar bases lack the ability to detect the amount of coating material added during the coating process, making it impossible to replenish the coating material as needed or to detect the amount using a content detection device. However, this requires powering on the base and performing debugging and maintenance, which is costly and impractical.
[0004] Therefore, it is essential to design a practical and automated coating device for automatic detection and application of coatings to solar cell bases. Utility Model Content
[0005] The purpose of this invention is to provide a coating device for automatic detection and application of coatings to solar cell bases, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a coating device for automatic detection and filling of solar cell base, comprising a base, a first support frame disposed above the base, a conveyor belt disposed on the inner side of the first support frame, a second support frame disposed above the base, a first guide rail disposed above the second support frame, and a second guide rail disposed above the first guide rail.
[0007] According to the above technical solution, a controller is provided on the outer side of the second guide rail, a control plate is slidably connected to the inner side of the second guide rail, a support plate is provided on the front side of the control plate, a lifter is provided on the outer side of the support plate, and a connecting plate is provided on the front side of the lifter.
[0008] According to the above technical solution, a collector is provided on the front side of the connecting plate, a coating device is provided at the bottom of the collector, a first spring is provided above the collector, and a collection chamber is provided above the first spring.
[0009] According to the above technical solution, a detector is provided on the front side of the connecting plate, the collection chamber is slidably connected to the connecting plate, and a trigger is provided above the collection chamber.
[0010] According to the above technical solution, an upper fixing device is provided on the inner side of the first guide rail, a lower fixing device is provided on the inner side of the first guide rail, a fixing rod is provided on the inner side of the lower fixing device and the upper fixing device, a lifting block is provided on the inner side of the fixing rod, and a material storage bin is provided on the outer side of the lifting block.
[0011] According to the above technical solution, a threaded rod is provided at the bottom of the upper fixing device, the lifting block is threadedly engaged with the threaded rod, a filling gauge is provided above the upper fixing device, a second spring is provided above the lower fixing device, and the second spring is fixedly connected to the lifting block.
[0012] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0013] (1) By setting up a material storage bin, the more dye inside the material storage bin, the greater the weight, which will press down the second spring. When the amount of dye inside decreases, the second spring will rebound and drive the lifting block to rise, thereby driving the threaded rod to rotate. The threaded rod is connected to the pointer in the filling table. When the threaded rod rotates, it will drive the pointer in the filling table to rotate. Workers can observe the pointer position by inspection to determine whether it is necessary to add refill, thus realizing automatic detection.
[0014] (2) A trigger is set above the collection chamber. When the dye content in the collection chamber decreases, the weight becomes lighter. At this time, the first spring will rebound and drive the collection chamber to rise. Then the trigger will touch the detector and the dye will be sucked up again.
[0015] (3) By setting up a lifter, the second guide rail can move back and forth inside the first guide rail, thereby realizing the front and back displacement transformation of the coating operation and improving the coating effect. A connecting plate is set on the front side of the lifter. The controller can drive the control plate to move left and right inside the second guide rail and control the lifter to drive the connecting plate to rise and fall, thereby improving the coating effect in multiple ways. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the entire utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of some components of this utility model;
[0018] Figure 3 This is a front structural diagram of some components of this utility model;
[0019] In the diagram: 1. Base; 2. First support frame; 3. Conveyor belt; 4. Second support frame; 5. First guide rail; 6. Second guide rail; 7. Controller; 8. Control board; 9. Support plate; 10. Lifter; 11. Connecting plate; 12. Collection bin; 13. Detector; 14. Trigger; 15. Collector; 16. First spring; 17. Coating device; 18. Upper fixing device; 19. Lifting block; 20. Threaded rod; 21. Filling gauge; 22. Lower fixing device; 23. Second spring; 24. Fixing rod; 25. Material preparation bin. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-3 This utility model provides a technical solution: a coating device for automatic detection and filling of solar cell bases, including a base 1, a first support frame 2 above the base 1, a conveyor belt 3 inside the first support frame 2, a second support frame 4 above the base 1, a first guide rail 5 above the second support frame 4, and a second guide rail 6 above the first guide rail 5. The base is conveyed by the conveyor belt 3, and the second guide rail 6 can move back and forth inside the first guide rail 5, thereby realizing the back and forth displacement change of the coating operation and improving the coating effect.
[0022] A controller 7 is provided on the outer side of the second guide rail 6, and a control plate 8 is slidably connected to the inner side of the second guide rail 6. A support plate 9 is provided on the front side of the control plate 8, and a lifter 10 is provided on the outer side of the support plate 9. A connecting plate 11 is provided on the front side of the lifter 10. The controller 7 can drive the control plate 8 to move left and right on the inner side of the second guide rail 6, and control the lifter 10 to drive the connecting plate 11 to rise and fall, thereby improving the coating effect in multiple directions.
[0023] A collector 15 is provided on the front side of the connecting plate 11, a coater 17 is provided at the bottom of the collector 15, a first spring 16 is provided above the collector 15, and a collection chamber 12 is provided above the first spring 16. The collector 15 can absorb and coat the dye through the coater 17. The collection chamber 12 is used to temporarily store the dye to prevent excessive collection at one time from causing excessive load on the displacement device and affecting the displacement. When the collection chamber 12 stores an appropriate amount of dye, the first spring 16 will be pressed down by gravity.
[0024] A detector 13 is provided on the front side of the connecting plate 11. The collection chamber 12 is slidably connected to the connecting plate 11. A trigger 14 is provided above the collection chamber 12. When the dye content in the collection chamber 12 decreases, the weight becomes lighter. At this time, the first spring 16 will rebound and drive the collection chamber 12 to rise. Then the trigger 14 will touch the detector 13, and the dye will be re-absorbed.
[0025] An upper retainer 18 is provided on the inner side of the first guide rail 5, and a lower retainer 22 is provided on the inner side of the first guide rail 5. A fixing rod 24 is provided on the inner side of the lower retainer 22 and the upper retainer 18. A lifting block 19 is provided on the inner side of the fixing rod 24. A material storage bin 25 is provided on the outer side of the lifting block 19. The material storage bin 25 stores a large amount of dye for replenishing the collector 15. At the same time, the material storage bin 25 can slide up and down on the fixing rod 24 through the lifting block 19.
[0026] A threaded rod 20 is provided at the bottom of the upper fixture 18, and the lifting block 19 is threadedly engaged with the threaded rod 20. A filling gauge 21 is provided above the upper fixture 18, and a second spring 23 is provided above the lower fixture 22. The second spring 23 is fixedly connected to the lifting block 19. The more dye inside the material storage bin 25, the greater the weight, which presses down the second spring 23. When the amount of dye inside decreases, the second spring 23 rebounds, causing the lifting block 19 to rise, thereby causing the threaded rod 20 to rotate. The threaded rod 20 is connected to the pointer in the filling gauge 21. When the threaded rod 20 rotates, it will cause the pointer in the filling gauge 21 to rotate. Workers can observe the pointer position by inspection to determine whether refilling is needed, thus achieving automatic detection.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A coating device for automatic detection and application of coatings to solar cell bases, comprising a base (1), characterized in that: A first support frame (2) is provided above the base (1), a conveyor belt (3) is provided inside the first support frame (2), a second support frame (4) is provided above the base (1), a first guide rail (5) is provided above the second support frame (4), and a second guide rail (6) is provided above the first guide rail (5).
2. The coating apparatus for automatic detection and filling of solar bases according to claim 1, characterized in that: A controller (7) is provided on the outer side of the second guide rail (6), and a control plate (8) is slidably connected to the inner side of the second guide rail (6). A support plate (9) is provided on the front side of the control plate (8), and a lifter (10) is provided on the outer side of the support plate (9). A connecting plate (11) is provided on the front side of the lifter (10).
3. The coating apparatus for automatic detection and filling of solar bases according to claim 2, characterized in that: A collector (15) is provided on the front side of the connecting plate (11), a coater (17) is provided at the bottom of the collector (15), a first spring (16) is provided above the collector (15), and a collection chamber (12) is provided above the first spring (16).
4. The coating apparatus for automatic detection and filling of solar bases according to claim 3, characterized in that: A detector (13) is provided on the front side of the connecting plate (11), the collection chamber (12) is slidably connected to the connecting plate (11), and a trigger (14) is provided above the collection chamber (12).
5. The coating apparatus for automatic detection and filling of solar bases according to claim 4, characterized in that: An upper retainer (18) is provided on the inner side of the first guide rail (5), a lower retainer (22) is provided on the inner side of the first guide rail (5), a fixing rod (24) is provided on the inner side of the lower retainer (22) and the upper retainer (18), a lifting block (19) is provided on the inner side of the fixing rod (24), and a material storage bin (25) is provided on the outer side of the lifting block (19).
6. The coating apparatus for automatic detection and filling of solar bases according to claim 5, characterized in that: The upper fixture (18) is provided with a threaded rod (20) at its bottom. The lifting block (19) is threadedly engaged with the threaded rod (20). A filling gauge (21) is provided above the upper fixture (18). A second spring (23) is provided above the lower fixture (22). The second spring (23) is fixedly connected to the lifting block (19).