Punching-free lap joint walking channel for photovoltaic panel cleaning robot
By using external connectors and U-shaped steel overlapping structures, the risks of destructive connections and falls when the photovoltaic panel cleaning robot crosses photovoltaic panels are solved, achieving stable and low-cost connections between photovoltaic panels and improving the robot's working efficiency and adaptability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENGZHOU DERUI INTELLIGENT TECH CO LTD
- Filing Date
- 2025-04-07
- Publication Date
- 2026-04-21
AI Technical Summary
Existing photovoltaic panel cleaning robots are prone to damaging photovoltaic panels when crossing adjacent panels, and their unstable connection structure poses a risk of falling. Furthermore, the connection cost is high, and they are difficult to adapt to photovoltaic panels with different spacing.
The system employs an outer connector and a U-shaped steel overlapping structure, with bolted connections to achieve a stable connection of the photovoltaic panels. The inner connector works in conjunction with the outer connector to provide a stable walking path, and the toothed structure of the U-shaped steel and toothed steel strips enhances anti-slip performance and climbing ability.
This technology enables a stable and non-destructive connection for photovoltaic panel cleaning robots, adapting to photovoltaic panels with different spacing, improving the robot's working efficiency and safety, and reducing connection costs.
Smart Images

Figure CN224144632U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of photovoltaic equipment technology, specifically a photovoltaic cleaning robot with a drilling-free, interconnected walking channel. Background Technology
[0002] Photovoltaic panels are one of the core components of photovoltaic power generation. The cleanliness of the photovoltaic panel surface has a significant impact on the luminous efficiency and lifespan of the photovoltaic panel. In order to maintain the normal operation of the photovoltaic panel, it is necessary to perform operation and maintenance. Photovoltaic cleaning robots are a type of automated operating robot used to keep the surface of photovoltaic panels clean.
[0003] Currently, photovoltaic power plants typically use a large number of photovoltaic modules to form photovoltaic arrays. The rows of adjacent photovoltaic panels are often not connected. However, photovoltaic panel cleaning robots need to clean an entire row of photovoltaic panels, otherwise, the working efficiency of the cleaning robot will be greatly affected. In the prior art, the means to solve this problem include: (1) installing crossing components on the cleaning robot, such as the scheme disclosed in CN118748536A, in which components installed on the vehicle body cooperate with each other to connect with adjacent photovoltaic panels and then gradually move the vehicle body to achieve crossing of photovoltaic panels; (2) setting up channels between photovoltaic panels for the cleaning robot to pass through, such as the scheme disclosed in CN107681971A, in which an automatic lifting frame is set up between adjacent photovoltaic panels, and the lifting frame is raised after sensing and recognizing the cleaning robot to set up a channel for the cleaning robot to pass through, and the scheme disclosed in CN215818044U, in which adjacent photovoltaic panels are connected by purlins supporting the photovoltaic panels, and overlapping parts are set on the purlins so that the cleaning robot can pass through the overlapping parts. However, for the above-mentioned solutions, setting additional crossing components on the cleaning robot will place a huge load on the robot. An overly heavy robot may also pose a risk of damaging the photovoltaic panels. The fixed connection structure set between the photovoltaic panels does not take into account the thermal expansion and contraction of the materials. Since the photovoltaic panels are important components for power generation, it is generally not allowed to drill holes in any part of the photovoltaic panels. This makes the unstable connection structure potentially lead to the risk of the cleaning robot falling. Moreover, the distance between every two adjacent photovoltaic panels may not be exactly the same. The almost completely customized connection structure will bring a lot of connection costs.
[0004] Therefore, there is an urgent need for a solution that allows photovoltaic panel cleaning robots to connect and walk through a hole-free path. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model proposes a non-drilling, overlapping walking channel for a photovoltaic panel cleaning robot, which effectively ensures a stable connection between the walking channel and the photovoltaic panels and is well-suited for the distance between photovoltaic panels of different widths.
[0006] The technical problem to be solved by this utility model is achieved through the following technical solution:
[0007] A photovoltaic panel cleaning robot with a drill-free, interconnected walking channel includes an outer connector and U-shaped steel. The outer connector includes a photovoltaic panel connecting part and a steel connecting part. The photovoltaic panel connecting part is U-shaped with side openings, and its U-shaped openings are inserted into the opposite sides of adjacent photovoltaic panels. The upper and lower edges of the U-shaped openings are located on the upper and lower surfaces of the photovoltaic panels, respectively. The steel connecting part is fixedly connected to the photovoltaic panel connecting part or is an integral structure. There are two symmetrically arranged U-shaped steels, which are respectively connected to two adjacent photovoltaic panels and are located on both sides of the photovoltaic panels. Their U-shaped openings are arranged opposite each other. The steel connecting part extends into the U-shaped opening of the U-shaped steel and is connected to at least one side of the U-shaped opening of the U-shaped steel by bolts. Correspondingly, at least one side of the U-shaped steel is provided with bolt holes, which are evenly distributed along the length of the U-shaped steel.
[0008] In this invention, the width of the upper side of the U-shaped opening of the photovoltaic panel connection part of the outer connector is not less than the distance between adjacent bolt holes of the U-shaped steel.
[0009] In this utility model, the lower side of the U-shaped opening of the photovoltaic panel connecting part of the outer connector is bent downward, and the bent part is provided with a connecting hole. Correspondingly, an inner connector is provided at the edge of the photovoltaic panel. The inner connector is a bent part, one side of which is inserted into the installation gap on the lower side of the photovoltaic panel, and the other side is fixedly connected to the connecting hole of the photovoltaic connecting part of the outer connector by bolts.
[0010] Furthermore, the inner connector is a long, bent piece, the other side of which is connected to two outer connectors located on both sides of the photovoltaic panel.
[0011] In this invention, the U-shaped steel has continuously distributed teeth at the opening edge on the upper side of the photovoltaic panel.
[0012] Furthermore, the outer side of the bottom surface of the U-shaped steel is provided with a toothed strip, the toothed strip has a threaded hole that mates with the U-shaped steel and is fixedly connected to it by bolts, and the upper side edge of the toothed strip has continuously distributed teeth.
[0013] In this application, both the screw hole and the connecting hole are elongated holes.
[0014] Compared with the prior art, the present invention has the following advantages:
[0015] (1) This application connects to the photovoltaic panel by overlapping, avoiding destructive connection (drilling) to the photovoltaic panel. At the same time, the overlapping connection method has a simple structure and few parts, which greatly facilitates installation and disassembly;
[0016] (2) By opening multiple bolt holes on the U-shaped steel to connect with the outer connector, this application enables the solution to adapt to different photovoltaic panel spacings. The wider upper side of the outer connector effectively ensures the stability of the overlap even when the photovoltaic panel spacing and the length corresponding to the bolt holes are not accurately positioned.
[0017] (3) This application effectively secures the outer connector to the photovoltaic panel by cooperating with the inner connector and the outer connector. At the same time, the inner connector connects and fixes the outer connectors on both sides of the photovoltaic panel, which can realize the limiting and connection of the U-shaped steel on both sides;
[0018] (4) This application provides two tracks for the sweeping robot's wheels to pass through by using the teeth of the U-shaped steel and the teeth of the toothed steel strip. The tooth structure also improves the anti-slip performance and effectively enhances the robot's climbing ability, enabling it to adapt to two adjacent photovoltaic panels at different heights. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 for Figure 1 Enlarged view of a portion of the image;
[0021] Figure 3 This is a bottom view of the present invention;
[0022] Figure 4 for Figure 3 Schematic diagram of the outer connecting component structure;
[0023] Figure 5 for Figure 3 Front view of the inner connector;
[0024] Figure 6 for Figure 5 Side view;
[0025] Figure 7 This is a side view of the U-shaped steel of this utility model;
[0026] Figure 8 This is a schematic diagram of the toothed steel strip structure of this utility model.
[0027] In the diagram: 1. Photovoltaic panel; 2. Outer connector; 3. U-shaped steel; 4. Toothed steel strip; 5. Threaded hole; 6. Tooth; 7. Inner connector; 8. Bolt; 9. Photovoltaic panel connection; 10. Steel section connection; 11. Bending part; 12. Connecting hole; 13. Nut. Detailed Implementation
[0028] The present invention will be further described below with reference to the accompanying drawings and specific preferred embodiments, but this does not limit the scope of protection of the present invention. Example
[0029] A photovoltaic panel cleaning robot can connect to a walkway without drilling, such as... Figure 1 As shown, it includes an outer connector 2 and a U-shaped steel 3. The outer connector 2 is located on the left and right sides of the opposite sides of the adjacent photovoltaic panels 1. The outer connector 2 includes a photovoltaic panel connecting part 9 and a steel connecting part 10. The photovoltaic panel connecting part 9 is a U-shape with a side opening. Its U-shaped opening is inserted into the side of the adjacent photovoltaic panel 1. The upper and lower sides of the U-shaped opening are located on the upper and lower surfaces of the photovoltaic panel 1, respectively. The U-shaped steel 3 is located on the left and right sides of the adjacent photovoltaic panels 1 and is connected to the two photovoltaic panels 1 on the same side. Its U-shaped opening is arranged opposite to each other. The steel connecting part 10 extends into the U-shaped opening of the U-shaped steel 3 and is connected to both sides of the U-shaped opening of the U-shaped steel 3 by bolts 8. Correspondingly, the three sides of the U-shaped steel 3 are provided with bolt holes 5. The bolt holes 5 are evenly distributed along the length of the U-shaped steel 3. The steel connecting part 10 and the photovoltaic panel connecting part 9 are an integral structure.
[0030] The width of the upper side of the U-shaped opening of the photovoltaic panel connection part 9 of the outer connector 2 is not less than the distance between the adjacent bolt holes 5 of the U-shaped steel 3.
[0031] exist Figure 7 In the middle, the U-shaped steel 3 is provided with continuously distributed teeth 6 at the opening edge on the upper side of the photovoltaic panel 1. The teeth 6 cooperate with the walking wheels of the cleaning robot. Example
[0032] A photovoltaic panel cleaning robot features a drill-free, overlapping walking path, comprising an outer connector 2 and a U-shaped steel 3, such as... Figure 3 and Figure 4 As shown, unlike Embodiment 1, the lower side of the U-shaped opening of the photovoltaic panel connecting portion 9 of the outer connector 2 is bent downwards, and the bent portion 11 is provided with a connecting hole 12. Correspondingly, an inner connector 7 is provided at the edge of the photovoltaic panel 1, such as... Figure 5 and Figure 6 As shown, the inner connector 7 is a bent part. One side of it is inserted into the installation gap on the lower side of the photovoltaic panel 1, and the other side is provided with a nut 13, which cooperates with the connection hole 12 of the photovoltaic connection part of the outer connector 2 and is fixedly connected by bolts 8. Example
[0033] A photovoltaic panel cleaning robot with a drill-free, interconnected walking channel includes an outer connector 2 and a U-shaped steel 3. Unlike embodiment 2, the inner connector 7 is a long, bent piece. One side of the inner connector 7 is inserted into the installation gap on the lower side of the photovoltaic panel 1, and the other side is connected to two outer connectors 2 located on both sides of the photovoltaic panel 1. Example
[0034] A photovoltaic panel cleaning robot features a drill-free, overlapping walking path, comprising an outer connector 2 and a U-shaped steel 3. Unlike embodiment 3, the U-shaped steel 3 has a toothed steel strip 4 on its outer bottom surface. Figure 2 and Figure 8 As shown, the toothed strip 4 has a threaded hole 5 that mates with the U-shaped steel 3 and is fixedly connected to it by bolts 8. The upper side edge of the toothed strip 4 has continuously distributed teeth 6. The teeth 6 of the toothed strip 4 and the teeth 6 of the U-shaped steel 3 work together to mate with the walking wheels of the cleaning robot.
[0035] In practical application, taking the embodiment as an example, the inner connecting piece 7 and the outer connecting piece 2 are respectively connected to the side of the photovoltaic panel 1 and initially connected with bolts 8. According to the spacing between adjacent photovoltaic panels 1, U-shaped steel 3 and toothed steel strip 4 of different lengths are matched, or different screw holes 5 of U-shaped steel 3 and toothed steel strip 4 are matched. The outer connecting piece 2 is inserted into the corresponding screw holes 5 of U-shaped steel 3 and toothed steel strip 4 through bolts 8, and then the bolts 8 in the screw holes 5 and connecting holes 12 are tightened. Thus, the connection channel between photovoltaic panels 1 is completed. The photovoltaic panel 1 cleaning robot can clean along a row of photovoltaic panels 1 in sequence. When it travels between adjacent photovoltaic panels 1, its wheels travel along the teeth 6 of U-shaped steel 3 and toothed steel strip 4 to move from one photovoltaic panel 1 to the next, realizing efficient and stable cleaning of photovoltaic panels 1.
Claims
1. A photovoltaic panel cleaning robot with a non-drilling, overlapping walking path, characterized in that... The device includes an outer connector and a U-shaped steel section. The outer connector comprises a photovoltaic panel connector and a steel section connector. The photovoltaic panel connector is a U-shaped section with side openings. The U-shaped openings are inserted into the opposite sides of adjacent photovoltaic panels. The upper and lower edges of the U-shaped openings are located on the upper and lower surfaces of the photovoltaic panels, respectively. The steel section connector is fixedly connected to the photovoltaic panel connector or is an integral structure. There are two symmetrically arranged U-shaped steel sections, which connect to two adjacent photovoltaic panels respectively. They are located on both sides of the photovoltaic panels, and their U-shaped openings are arranged opposite each other. The steel section connector extends into the U-shaped opening of the U-shaped steel section and is connected to at least one side of the U-shaped opening of the U-shaped steel section by bolts. Correspondingly, at least one side of the U-shaped steel section is provided with bolt holes, which are evenly distributed along the length of the U-shaped steel section.
2. The non-punching lap joint walking path of the photovoltaic panel cleaning robot according to claim 1, wherein The width of the upper side of the U-shaped opening of the photovoltaic panel connection part of the outer connector shall not be less than the distance between adjacent bolt holes of the U-shaped steel.
3. The non-punching lapping walking path of the photovoltaic panel cleaning robot according to claim 1, wherein The photovoltaic panel connecting part of the outer connector has its lower side of the U-shaped opening bent downwards, and the bent part is provided with a connecting hole. Correspondingly, an inner connector is provided at the edge of the photovoltaic panel. The inner connector is a bent part, one side of which is inserted into the installation gap on the lower side of the photovoltaic panel, and the other side is fixedly connected to the connecting hole of the photovoltaic connecting part of the outer connector by bolts.
4. The non-punching lapping walking path of the photovoltaic panel cleaning robot according to claim 3, wherein The inner connector is a long, bent piece, the other side of which is connected to two outer connectors located on both sides of the photovoltaic panel.
5. The punchless lapped travel path for photovoltaic panel cleaning robots of claim 1, wherein The U-shaped steel has continuously distributed teeth at the opening edge on the upper side of the photovoltaic panel.
6. The punch-free lapped walkway of a photovoltaic panel cleaning robot according to claim 5, wherein The bottom outer side of the U-shaped steel is provided with a toothed steel strip, which has a threaded hole that matches the U-shaped steel and is fixedly connected to it by bolts. The upper side edge of the toothed steel strip is provided with continuously distributed teeth.
Citation Information
Patent Citations
Solar photovoltaic panel bridge crossing automatic crane and photovoltaic power station
CN107681971A
Photovoltaic panel cleaning robot and column crossing method based on robot
CN118748536A
Photovoltaic panel lapping device for photovoltaic panel cleaning robot
CN215818044U