Cement foaming device

By designing a gearbox and mixing rod, combined with an air compressor and foaming tube, rapid and thorough mixing of cement and foam is achieved, solving the problem of uneven mixing and improving the quality and performance of foamed cement.

CN224145011UActive Publication Date: 2026-04-21LOUDI MINGNENG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LOUDI MINGNENG NEW MATERIAL TECH CO LTD
Filing Date
2025-05-20
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing cement foaming devices often result in insufficient mixing of foam and cement when the mixing time is short, leading to voids. When the mixing time is long, the foam tends to defoam, affecting the density and quality of the foamed cement and resulting in poor thermal insulation, sound insulation, and shock absorption effects.

Method used

It adopts a gearbox, drive motor, stirring rod and blade design. The main gear drives the driven gear and stirring rod to rotate synchronously, realizing the rapid mixing of cement and foam. Combined with air compressor and foaming tube, it can quickly and fully foam.

Benefits of technology

This process ensures thorough mixing of cement and foam, preventing foam defoaming, improving foaming effect, guaranteeing the density and quality of foamed cement, and enhancing thermal insulation, sound insulation, and shock absorption performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cement foaming device which comprises a frame body, a foaming tank is mounted at the top end of one side of the frame body, a mounting plate is mounted at the top end of the foaming tank, a gear box is mounted at the top end of the mounting plate, a driving motor is mounted at the top end of the gear box, and two groups of stirring rods are mounted at the bottom end of the gear box. And blades are mounted on the outer side of the stirring rod. Through the arrangement of the gear box, the driving motor, the foaming pipe, the stirring rod and the blades, the full mixing and better foaming effects are achieved, the foaming pipe can rapidly and fully foam a foaming agent and convey the foaming agent to the interior of the foaming tank, the driving motor operates to drive the main gear and drive the two sets of driven gears, and the stirring rod is driven to rotate. The two groups of stirring rods are controlled to synchronously rotate, the blades are driven to quickly stir and mix cement and foam, and due to the arrangement of the two groups of stirring rods, the mixing effect is improved, the mixing time is shortened, and the defoaming phenomenon of the foam is avoided, so that the foaming effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cement foaming technology, specifically to a cement foaming device. Background Technology

[0002] Foamed cement, also known as foamed concrete or lightweight concrete, is a lightweight microporous concrete material made by preparing foaming agents into foam using physical or chemical methods, then adding the foam to a slurry made of cement, aggregates, admixtures, additives, and water. After mixing, pouring, and curing, it possesses advantages such as lightweight, thermal insulation, sound insulation, fire resistance, and vibration damping. In the processing of foamed cement, a cement foaming device is generally used to mix the foam and cement together. If the mixing time is too short, the foam and cement are not fully mixed, easily forming foam clumps, leading to cavities in the solidified cement and affecting the building quality. Conversely, if the mixing time is too long, the foam is prone to defoaming, affecting the density and quality of the foamed cement, resulting in poorer thermal insulation, sound insulation, and vibration damping effects. Therefore, a cement foaming device is provided. Utility Model Content

[0003] The purpose of this invention is to provide a cement foaming device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a cement foaming device, comprising a frame, a foaming tank mounted on the top of one side of the frame, an mounting plate mounted on the top of the foaming tank, a gearbox mounted on the top of the mounting plate, a drive motor mounted on the top of the gearbox, two sets of stirring rods mounted on the bottom of the gearbox, blades mounted on the outer side of the stirring rods, a feed hopper mounted on the top of one side of the foaming tank, a discharge valve mounted on the bottom of one side of the foaming tank, a control box mounted inside the frame, an air compressor mounted on the top of the other side of the frame, a pump mounted on the bottom of the air compressor, a liquid storage tank mounted on the bottom of the pump, a water suction pipe mounted on the bottom of the pump, and a foaming pipe mounted on the top of the other side of the foaming tank.

[0005] Preferably, a main gear is installed inside the gearbox, and the main gear is located at the center of the gearbox. The gearbox is fixedly connected to the output shaft of the drive motor.

[0006] Preferably, driven gears are movably connected to both sides of the main gear, and a fixed connection is formed between the driven gears and the top end of the stirring rod.

[0007] Preferably, the blades are arranged in several groups, and the blades are distributed at equal intervals on both sides of the stirring rod.

[0008] Preferably, the foaming tube includes a straight tube, and a liquid inlet is provided on one side of the straight tube, and a pipe is installed between the liquid inlet and the output end of the pump.

[0009] Preferably, a check valve is installed at the bottom end of the straight pipe, and a pipe is installed between the check valve and the output end of the air compressor.

[0010] Preferably, a handrail is installed on one side of the frame, and casters are installed at the four corners at the bottom of the frame.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] (1) By setting up a gearbox, drive motor, foaming tube, stirring rod and blades, full mixing and better foaming effect are achieved. The foaming tube can quickly and fully foam the foaming agent and deliver it into the foaming tank. The operation of the drive motor will drive the main gear, drive two sets of driven gears, control the two sets of stirring rods to rotate synchronously, and drive the blades to quickly mix the cement and foam. The setting of two sets of stirring rods improves the mixing effect, shortens the mixing time, and avoids the foam defoaming phenomenon, thereby improving the foaming effect.

[0013] (2) By setting up a frame, handrails and casters, the cement foaming device can be moved flexibly. The handrails make it easy for people to grab and apply force, and the distribution of four sets of casters makes it easy to push the cement foaming device to slide and transfer it to the target area, thereby improving the flexibility of use. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a front view structural diagram of the present utility model;

[0016] Figure 2 This is a frontal cross-sectional view of the present invention.

[0017] Figure 3 This is a side view of the structure of this utility model;

[0018] Figure 4 This is a partial cross-sectional view of the gearbox structure of this utility model from the front view;

[0019] Figure 5This is a partial front view of the foaming tube of this utility model.

[0020] Explanation of the reference numerals in the figure:

[0021] 1. Frame; 2. Discharge valve; 3. Foaming tank; 4. Feed hopper; 5. Mounting plate; 6. Gearbox; 7. Drive motor; 8. Foaming tube; 801. Straight pipe; 802. Check valve; 803. Liquid inlet; 9. Air compressor; 10. Pump; 11. Handrail; 12. Water suction pipe; 13. Storage tank; 14. Casters; 15. Control box; 16. Stirring rod; 17. Blade; 18. Main gear; 19. Driven gear. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Please see Figure 1-5 This utility model provides an embodiment of a cement foaming device, comprising a frame 1, a foaming tank 3 installed at the top of one side of the frame 1, an mounting plate 5 installed at the top of the foaming tank 3, a gearbox 6 installed at the top of the mounting plate 5, a drive motor 7 installed at the top of the gearbox 6, two sets of stirring rods 16 installed at the bottom of the gearbox 6, blades 17 installed on the outer side of the stirring rods 16, a main gear 18 installed inside the gearbox 6, the main gear 18 being located at the center of the gearbox 6, the gearbox 6 being fixedly connected to the output shaft of the drive motor 7, driven gears 19 being movably connected to both sides of the main gear 18, and the driven gears 19 being fixedly connected to the top of the stirring rods 16, and several sets of blades 17 being provided, the blades 17 being evenly distributed on both sides of the stirring rods 16, which improves the mixing effect, shortens the mixing time, and avoids foam defoaming.

[0025] Specifically, as shown in the figure, during use, the foaming agent can be quickly and fully foamed through the foaming tube 8 and delivered into the foaming tank 3. The operation of the drive motor 7 will drive the main gear 18, drive the two sets of driven gears 19, control the two sets of stirring rods 16 to rotate synchronously, and drive the blades 17 to quickly stir and mix the cement and foam.

[0026] A feed hopper 4 is installed at the top of one side of the foaming tank 3, and a discharge valve 2 is installed at the bottom of one side of the foaming tank 3. A control box 15 is installed inside the frame 1. An air compressor 9 is installed at the top of the other side of the frame 1, and a pump 10 is installed at the bottom of the air compressor 9. A liquid storage tank 13 is installed at the bottom of the pump 10, and a water suction pipe 12 is installed at the bottom of the pump 10. A foaming pipe 8 is installed at the top of the other side of the foaming tank 3. The foaming pipe 8 includes a straight pipe 801, and an inlet 803 is installed on one side of the straight pipe 801. A pipe is installed between the inlet 803 and the output end of the pump 10. A check valve 802 is installed at the bottom of the straight pipe 801, and a pipe is installed between the check valve 802 and the output end of the air compressor 9.

[0027] Specifically, as shown in the figure, during use, the foaming agent inside the storage tank 13 is delivered to the inside of the straight pipe 801 by the operation of the pump 10, and the operation of the air compressor 9 will deliver gas to the inside of the straight pipe 801, using air pressure to quickly and fully foam.

[0028] A handrail 11 is installed on one side of the frame 1, and casters 14 are installed at the four corners at the bottom of the frame 1. The handrail 11 makes it easy for people to grab and apply force, and the four sets of casters 14 make it easy to push the cement foaming device to slide and transfer it to the target area.

[0029] Working principle: In use, first, transport the cement foaming device to the target area and connect it to an external power source. Introduce the foaming agent into the storage tank 13, then pour cement and water into the foaming tank 3. Operate the control box 15 to control the drive motor 7, which drives the main gear 18, which in turn drives two sets of driven gears 19, controlling the two sets of stirring rods 16 to rotate synchronously. This drives the blades 17 to rapidly stir the cement. Subsequently, operate the control box 15 to control the air compressor 9 and pump 10 to operate, discharging the foaming agent from the storage tank 13. The air is delivered into the straight pipe 801, and the operation of the air compressor 9 will deliver the gas into the straight pipe 801. The air pressure is used to quickly and fully foam the cement. The foam is delivered into the foaming tank 3. Under the rotation of the stirring rod 16, the cement and foam are quickly stirred and mixed. The setting of two sets of stirring rods 16 improves the mixing effect, shortens the mixing time, and avoids the foam defoaming phenomenon. After the mixing is completed, the control device stops operating and opens the discharge valve 2 to discharge the cement, thus completing the use of the cement foaming device.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A cement foaming device comprising a frame (1), characterised in that: A foaming tank (3) is installed at the top of one side of the frame (1), and an mounting plate (5) is installed at the top of the foaming tank (3). A gearbox (6) is installed at the top of the mounting plate (5), and a drive motor (7) is installed at the top of the gearbox (6). Two sets of stirring rods (16) are installed at the bottom of the gearbox (6), and blades (17) are installed on the outer side of the stirring rods (16). A feed hopper (4) is installed at the top of one side of the foaming tank (3). A discharge valve (2) is installed at the bottom of one side of the foaming tank (3). A control box (15) is installed inside the frame (1). An air compressor (9) is installed at the top of the other side of the frame (1). A pump (10) is installed at the bottom of the air compressor (9). A liquid storage tank (13) is installed at the bottom of the pump (10). A water pumping pipe (12) is installed at the bottom of the pump (10). A foaming pipe (8) is installed at the top of the other side of the foaming tank (3).

2. A cement foaming device as claimed in claim 1, wherein: The gearbox (6) is equipped with a main gear (18) inside, and the main gear (18) is located at the center of the gearbox (6). The gearbox (6) is fixedly connected to the output shaft of the drive motor (7).

3. A cement foaming device according to claim 2, wherein: Both sides of the main gear (18) are movably connected to driven gears (19), and the driven gears (19) are fixedly connected to the top of the stirring rod (16).

4. A cement foaming device as claimed in claim 1, wherein: The blades (17) are arranged in several groups, and the blades (17) are distributed at equal intervals on both sides of the stirring rod (16).

5. A cement foaming device as claimed in claim 1, wherein: The foaming tube (8) includes a straight tube (801), and an inlet (803) is provided on one side of the straight tube (801). A pipe is installed between the inlet (803) and the output end of the pump (10).

6. A cement foaming device according to claim 5, wherein: A check valve (802) is installed at the bottom end of the straight pipe (801), and a pipe is installed between the check valve (802) and the output end of the air compressor (9).

7. A cement foaming device as claimed in claim 1, wherein: A handrail (11) is installed on one side of the frame (1), and casters (14) are installed at the four corners at the bottom of the frame (1).