Pearl wool leftover material recycling equipment

By introducing a motor-driven crushing system and an air pump filter structure into the equipment for recycling and reusing pearl cotton scraps, the problems of feed blockage and uneven crushing have been solved, achieving efficient and uniform crushing and impurity removal, and improving resource utilization.

CN224145113UActive Publication Date: 2026-04-21ANHUI GUANTAI PACKAGING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI GUANTAI PACKAGING TECH CO LTD
Filing Date
2025-05-26
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing equipment for recycling and reusing pearl cotton scraps is prone to clogging during feeding and uneven crushing, resulting in excessively large sizes that affect subsequent processing.

Method used

A device comprising a crushing barrel and a cleaning mechanism has been designed. The crushing barrel is equipped with motor-driven crushing blades, which achieve efficient crushing through gear transmission. After crushing, impurities are removed by a cleaning mechanism consisting of an air pump and a filter screen to ensure the quality of the fragments.

Benefits of technology

It achieves uniform crushing and impurity removal of pearl cotton scraps, improves work efficiency, prevents resource waste, and meets subsequent processing needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pearl wool leftover material processing, and discloses pearl wool leftover material recycling equipment which comprises a smashing barrel, a supporting frame is fixedly connected to the top of the inner side of the smashing barrel, a motor is fixedly connected to the top of the supporting frame, and the output end of the motor is fixedly connected with a driving shaft. Rotating blocks are fixedly connected to the bottom of the outer wall of the driving shaft, circular gears are rotationally connected to the sides, away from each other, of the rotating blocks, inner gear rings are connected to the outer walls of the circular gears in a meshed mode, rotating columns are fixedly connected to the middles of the circular gears, and a plurality of smashing cutters are fixedly connected to the outer walls of the rotating columns. According to the pearl wool smashing device, after the motor is started, the driving shaft rotates, then the rotating block, the circular gear and the rotating shaft column rotate in sequence, the smashing cutter rotates along with the rotating block to smash pearl wool leftover materials, finally the leftover materials are discharged through the discharging pipe, rapid smashing of pearl wool is achieved, and working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of pearl cotton scrap processing technology, and in particular to equipment for recycling and reusing pearl cotton scrap. Background Technology

[0002] EPE foam is composed of countless independent air bubbles created through physical foaming of low-density polyethylene resin. These bubbles are independent and closed, giving it a unique structure and properties. The dense, independent bubble structure endows EPE foam with good elasticity and toughness, effectively absorbing and dispersing impact forces, providing excellent cushioning and shock absorption for the protected items. It can prevent damage to items due to collisions and vibrations during transportation and handling, and is widely used in the packaging of electronic products, handicrafts, and furniture. Its low density and light weight make it easy to handle and transport, giving it a significant advantage in packaging scenarios where weight is a concern, thus reducing transportation costs. Because the bubbles are filled with air, and air is a poor conductor of heat, EPE foam has good thermal insulation properties, and is often used in building insulation and refrigerated transportation. To process and reuse EPE foam scraps, EPE foam scrap recycling equipment is needed.

[0003] Currently available equipment for recycling and reusing EPE foam scraps mainly consists of a feeding device, a filtering device, and a driving device. Packaging material manufacturers generate a large amount of scraps during the production of EPE foam packaging products. By using recycling and reusing equipment, companies can reprocess these scraps into new EPE foam products, reducing raw material procurement costs, improving resource utilization, and increasing economic benefits. However, the irregular shapes and tangled nature of EPE foam scraps cause blockages at the feeding inlet. To solve this problem, existing technologies only perform simple pretreatment on the EPE foam scraps before feeding, without improving the EPE foam crushing structure. This results in uneven crushing and excessively large sizes of the EPE foam scraps, affecting subsequent processing and failing to meet usage requirements. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a recycling and reuse device for pearl cotton scraps, which aims to improve the problem that the existing technology has not improved the pearl cotton crushing structure, resulting in uneven crushing and excessively large size of pearl cotton scraps, which affects subsequent processing.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a device for recycling and reusing pearl cotton scraps, including a crushing barrel. A support frame is fixedly connected to the top inner side of the crushing barrel. A motor is fixedly connected to the top of the support frame. A drive shaft is fixedly connected to the output end of the motor. A rotating block is fixedly connected to the bottom outer wall of the drive shaft. Circular gears are rotatably connected to the opposite sides of the rotating block. An internal gear ring is meshed with the outer wall of the circular gear. A rotating column is fixedly connected to the middle of the circular gear. Multiple crushing blades are fixedly connected to the outer wall of the rotating column. A discharge pipe is connected to the bottom right side of the crushing barrel. A cleaning mechanism is provided on the right side of the discharge pipe. The cleaning mechanism is used to filter the crushed pearl cotton fragments.

[0006] As a further description of the above technical solution:

[0007] The cleaning mechanism includes a treatment box, an air pump is fixedly connected to the middle of the rear side of the treatment box, air supply pipes are connected to both the left and right sides of the air pump, the other side of the air supply pipes is connected to the rear side of the treatment box, a filter screen is fixedly connected inside the treatment box, a door is rotatably connected to the right side of the treatment box, and a handle is fixedly connected to the rear right side of the door.

[0008] As a further description of the above technical solution:

[0009] The outer wall of the motor is fixedly connected to a protective shell, and the top of the protective shell is provided with heat dissipation holes.

[0010] As a further description of the above technical solution:

[0011] The crushing barrel is rotatably connected to a cover plate, and the rear left and right sides of the cover plate are rotatably connected to a rotating shaft.

[0012] As a further description of the above technical solution:

[0013] A rotating handle is fixedly connected to the top front side of the cover plate, and an anti-slip sleeve is fixedly connected to the middle of the outer wall of the rotating handle.

[0014] As a further description of the above technical solution:

[0015] A mounting plate is fixedly connected to the left side of the crushing barrel, a battery is fixedly connected to the rear right side of the mounting plate, and a controller is fixedly connected to the front right side of the mounting plate.

[0016] As a further description of the above technical solution:

[0017] The bottom of each crushing barrel is fixedly connected to multiple support legs, and the bottom of each support leg is fixedly connected to an anti-slip pad.

[0018] As a further description of the above technical solution:

[0019] The top of each processing box is fixedly connected with multiple protective strips, and the bottom of each processing box is fixedly connected with multiple anti-slip strips.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, after the motor is started, the drive shaft rotates, which in turn causes the rotating block, circular gear and rotating shaft column to rotate in sequence. The crushing blade rotates accordingly to crush the pearl cotton scraps, which are then discharged through the discharge pipe, thus achieving rapid crushing of pearl cotton and improving work efficiency.

[0022] 2. In this utility model, after the pearl cotton is crushed, it is sent into the processing box, the air pump is started to generate gas, and the fragments are processed through the air pipe. Dust and impurities are removed by the filter screen. The processed pearl cotton fragments are taken out and reused, which effectively removes impurities and prevents them from affecting subsequent processing and wasting resources. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the crushing barrel of the pearl cotton scrap recycling and reuse equipment proposed in this utility model.

[0024] Figure 2 This is a structural diagram of the processing box of the pearl cotton scrap recycling and reuse equipment proposed in this utility model;

[0025] Figure 3 This is a structural diagram of the motor of the pearl cotton scrap recycling and reuse equipment proposed in this utility model;

[0026] Figure 4 This is a schematic diagram of the protective shell structure of the equipment for recycling and reusing pearl cotton scraps proposed in this utility model;

[0027] Figure 5 This is a schematic diagram of the discharge pipe structure of the pearl cotton scrap recycling and reuse equipment proposed in this utility model.

[0028] Legend:

[0029] 1. Crushing bucket; 2. Cleaning mechanism; 201. Processing box; 202. Air pump; 203. Air supply pipe; 204. Filter screen; 205. Box door; 206. Handle; 3. Support frame; 4. Motor; 5. Drive shaft; 6. Rotating block; 7. Circular gear; 8. Internal gear ring; 9. Rotating column; 10. Crushing blade; 11. Discharge pipe; 12. Protective shell; 13. Heat dissipation hole; 14. Cover plate; 15. Rotating shaft; 16. Rotating handle; 17. Anti-slip sleeve; 18. Mounting plate; 19. Battery; 20. Controller; 21. Support leg; 22. Anti-slip pad; 23. Protective strip; 24. Anti-slip strip. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 - Appendix Figure 3 This utility model provides an embodiment of a device for recycling and reusing pearl cotton scraps, including a crushing barrel 1. A support frame 3 is fixedly connected to the top inner side of the crushing barrel 1 to ensure the stability of the crushing barrel 1. A motor 4 is fixedly connected to the top of the support frame 3, serving as the power source for the entire crushing device. A drive shaft 5 is fixedly connected to the output end of the motor 4. A rotating block 6 is fixedly connected to the bottom outer wall of the drive shaft 5. Circular gears 7 are rotatably connected to the opposite sides of the rotating block 6. An internal gear ring 8 is meshed with the outer wall of the circular gears 7, ensuring smooth rotation between the gears and thus improving crushing efficiency. A rotating column 9 is fixedly connected to the middle of the circular gear 7. Multiple crushing blades 10 are fixedly connected to the outer wall of the rotating column 9. These crushing blades 10 can effectively crush the material when rotating. A discharge pipe 11 is connected to the bottom right side of the crushing barrel 1, facilitating the discharge of the crushed material and improving work efficiency. A cleaning mechanism 2 is provided on the right side of the discharge pipe 11, which is used to filter the crushed pearl cotton fragments.

[0032] Specifically, the inner top of the crushing barrel 1 is designed to be fixedly connected to a support frame 3, which ensures the stability of the crushing barrel 1. The top of the support frame 3 is fixedly connected to a motor 4, which serves as the power source for the entire crushing device. The output end of the motor 4 is fixedly connected to a drive shaft 5. The bottom of the outer wall of the drive shaft 5 is fixedly connected to a rotating block 6. Circular gears 7 are rotatably connected to the opposite sides of the rotating block 6. An internal gear ring 8 is meshed with the outer wall of the circular gears 7, which ensures smooth rotation between the gears and thus improves crushing efficiency. A rotating column 9 is fixedly connected to the middle of the circular gear 7. Multiple crushing blades 10 are fixedly connected to the outer wall of the rotating column 9. These crushing blades 10 can effectively crush the material when rotating. The bottom right side of the crushing barrel 1 is connected to a discharge pipe 11, which facilitates the discharge of the crushed material and improves working efficiency.

[0033] Please see the appendix Figure 2 - Appendix Figure 3The cleaning mechanism 2 includes a treatment box 201. An air pump 202 is fixedly connected to the middle of the rear side of the treatment box 201. The function of the air pump 202 is to provide the necessary airflow for the entire system. In order to ensure the uniform distribution and efficient transmission of airflow, air supply pipes 203 are connected to both the left and right sides of the air pump 202. The other side of the air supply pipes 203 is connected to the rear side of the treatment box 201 to form a closed airflow circulation system. A filter screen 204 is fixedly connected inside the treatment box 201. The filter screen 204 can effectively intercept and filter out impurities and particulate matter in the air. A door 205 is rotatably connected to the right side of the treatment box 201. Users can easily open the door 205 to check or replace the filter screen 204 and remove the pearl cotton fragments. A handle 206 is fixedly connected to the rear right side of the door 205, so that users can easily open or close the door 205.

[0034] Specifically, an air pump 202 is fixedly connected to the middle of the rear side of the treatment box 201. The function of the air pump 202 is to provide the necessary airflow for the entire system. To ensure uniform distribution and efficient transmission of airflow, air supply pipes 203 are connected to both sides of the air pump 202. The other end of these air supply pipes 203 is connected to the rear side of the treatment box 201, forming a closed airflow circulation system. To ensure the cleanliness and filtration effect inside the treatment box 201, a filter screen 204 is also fixedly connected inside. The filter screen 204 can effectively intercept and filter out impurities and particulate matter in the air. For ease of operation and maintenance, a door 205 is rotatably connected to the right side of the treatment box 201. In this way, the user can easily open the door 205 to check or replace the filter screen 204 and remove the pearl cotton fragments. For user convenience, a handle 206 is also fixedly connected to the rear right side of the door 205, allowing the user to easily open or close the door 205.

[0035] Please see the appendix Figure 3 - Appendix Figure 4 A protective shell 12 is fixedly connected to the outer wall of the motor 4. The top of the protective shell 12 is provided with heat dissipation holes 13 to ensure that the heat generated by the motor 4 during operation can be effectively dissipated, thereby ensuring the normal operation of the motor 4 and extending its service life. The crushing barrel 1 is rotatably connected to a cover plate 14, which allows the crushing barrel 1 to be operated flexibly. The rear left and right sides of the cover plate 14 are rotatably connected to rotating shafts 15. These rotating shafts 15 allow the cover plate 14 to rotate around them, making it convenient for users to open or close the crushing barrel 1. A rotating handle 16 is fixedly connected to the top front side of the cover plate 14. Users can easily control the opening and closing of the cover plate 14 by rotating this handle. An anti-slip sleeve 17 is fixedly connected to the middle of the outer wall of the rotating handle 16, so that users can get a better grip when operating, and at the same time prevent their hands from slipping, ensuring safe operation.

[0036] Specifically, the outer wall of the motor 4 is designed to be fixedly connected to the protective shell 12. The top of this protective shell 12 is specially designed with heat dissipation holes 13 to ensure that the heat generated by the motor 4 during operation can be effectively dissipated, thereby ensuring the normal operation of the motor 4 and extending its service life. The rotating part of the crushing barrel 1 is connected to the cover plate 14, which allows the crushing barrel 1 to be operated flexibly. The rear left and right sides of the cover plate 14 are designed with rotating shafts 15. These rotating shafts 15 allow the cover plate 14 to rotate around them, making it convenient for users to open or close the crushing barrel 1. In order to facilitate user operation, a rotating handle 16 is also fixedly connected to the front top of the cover plate 14. Users can easily control the opening and closing of the cover plate 14 by rotating this handle. In order to improve the comfort and safety during use, an anti-slip sleeve 17 is also fixedly connected to the middle of the outer wall of the rotating handle 16. This allows users to have a better grip during operation and also prevents hand slippage, ensuring safe operation.

[0037] Please see the appendix Figure 3 - Appendix Figure 5 A mounting plate 18 is fixedly connected to the left side of the crushing barrel 1, ensuring the stability and safety of the crushing barrel 1. A battery 19 is fixedly connected to the rear right side of the mounting plate 18, providing the necessary power source for the crushing barrel 1. A controller 20 is fixedly connected to the front right side of the mounting plate 18, allowing the operator to easily control the working status of the crushing barrel 1. Multiple support legs 21 are fixedly connected to the bottom of the crushing barrel 1. These support legs 21 not only increase the stability of the crushing barrel 1, but also adapt to the needs of different ground surfaces. Anti-slip pads 22 are fixedly connected to the bottom of the support legs 21, further enhancing the stability of the crushing barrel 1 in various working environments and preventing accidents that may be caused by slipping. Multiple protective strips 23 are fixedly connected to the top of the processing box 201. These protective strips 23 can protect the crushing barrel 1 from impacts from external objects during use, extending the service life of the crushing barrel 1. Multiple anti-slip strips 24 are fixedly connected to the bottom of the processing box 201. These anti-slip strips 24 cooperate with the anti-slip pads 22 on the support legs 21 to ensure the stability and safety of the entire crushing barrel 1 equipment during operation.

[0038] Specifically, the left side of the crushing bucket 1 is fixedly connected to the mounting plate 18, ensuring the stability and safety of the crushing bucket 1. The rear right side of the mounting plate 18 is securely connected to a battery 19, providing the necessary power source for the crushing bucket 1. A controller 20 is also fixedly connected to the front right side of the mounting plate 18, allowing the operator to easily control the working status of the crushing bucket 1. Multiple support legs 21 are evenly fixedly connected to the bottom of the crushing bucket 1. These support legs 21 not only increase the stability of the crushing bucket 1 but also adapt to different ground surfaces. Each support leg 21... The bottom of each crushing barrel 1 is fixedly connected with anti-slip pads 22, which further enhances the stability of the crushing barrel 1 in various working environments and prevents accidents that may be caused by slipping. Multiple protective strips 23 are evenly fixedly connected to the top of the processing box 201. These protective strips 23 can protect the crushing barrel 1 from impacts from external objects during use and extend the service life of the crushing barrel 1. Multiple anti-slip strips 24 are also evenly fixedly connected to the bottom of the processing box 201. These anti-slip strips 24 cooperate with the anti-slip pads 22 on the support legs 21 to ensure the stability and safety of the entire crushing barrel 1 equipment during operation.

[0039] Working principle: When in use, the starting motor 4 outputs power to drive the drive shaft 5 to rotate. The rotation of the drive shaft 5 drives the rotating block 6 to rotate. The rotation of the rotating block 6 drives the circular gear 7 to mesh and rotate inside the inner gear ring 8. The rotation of the circular gear 7 drives the rotating column 9 to rotate. The rotation of the rotating column 9 drives the crushing blade 10 to rotate. The crushing blade 10 crushes the pearl cotton scraps put into the crushing barrel 1. Then, it is discharged through the discharge pipe 11, thereby realizing the rapid crushing of pearl cotton and improving work efficiency.

[0040] When the pearl cotton is crushed and discharged into the processing box 201, the air pump 202 is started to generate gas, which enters the processing box 201 through the air pipe 203 to process the pearl cotton fragments. Dust and impurities are filtered out through the filter screen 204. The processed pearl cotton fragments are then taken out and reused after the box door 205 is opened. This process removes impurities from the pearl cotton and prevents them from affecting subsequent processing and causing resource waste.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. Pearl wool offcut recycling equipment, comprising a pulverizing barrel (1), characterized in that: A support frame (3) is fixedly connected to the top of the inner side of the crushing barrel (1). A motor (4) is fixedly connected to the top of the support frame (3). A drive shaft (5) is fixedly connected to the output end of the motor (4). A rotating block (6) is fixedly connected to the bottom of the outer wall of the drive shaft (5). A circular gear (7) is rotatably connected to the opposite side of the rotating block (6). An internal gear ring (8) is meshed with the outer wall of the circular gear (7). A rotating column (9) is fixedly connected to the middle of the circular gear (7). Multiple crushing blades (10) are fixedly connected to the outer wall of the rotating column (9). A discharge pipe (11) is connected to the bottom right side of the crushing barrel (1). A cleaning mechanism (2) is provided on the right side of the discharge pipe (11). The cleaning mechanism (2) is used to filter the crushed pearl cotton fragments.

2. The pearl cotton offcut recycling equipment according to claim 1, characterized in that: The cleaning mechanism (2) includes a processing box (201), an air pump (202) is fixedly connected to the middle of the rear side of the processing box (201), and air supply pipes (203) are connected to both the left and right sides of the air pump (202). The other side of the air supply pipes (203) is connected to the rear side of the processing box (201). A filter screen (204) is fixedly connected inside the processing box (201). A door (205) is rotatably connected to the right side of the processing box (201), and a handle (206) is fixedly connected to the rear right side of the door (205).

3. The expanded polystyrene offcut recycling device according to claim 1, wherein: The outer wall of the motor (4) is fixedly connected to a protective shell (12), and the top of the protective shell (12) is provided with heat dissipation holes (13).

4. The expanded polystyrene offcut recycling device according to claim 1, wherein: The crushing barrel (1) is rotatably connected to a cover plate (14), and the rear left and right sides of the cover plate (14) are rotatably connected to a rotating shaft (15).

5. The expanded polystyrene corn er scrap recycling equipment according to claim 4, characterized in that: A rotating handle (16) is fixedly connected to the top front side of the cover plate (14), and an anti-slip sleeve (17) is fixedly connected to the middle of the outer wall of the rotating handle (16).

6. The expanded polystyrene peanuts scrap recycling apparatus of claim 1, wherein: A mounting plate (18) is fixedly connected to the left side of the crushing barrel (1), a storage battery (19) is fixedly connected to the rear right side of the mounting plate (18), and a controller (20) is fixedly connected to the front right side of the mounting plate (18).

7. The expanded polystyrene peanuts scrap recycling apparatus of claim 1, wherein: The bottom of the crushing barrel (1) is fixedly connected to multiple support legs (21), and the bottom of the support legs (21) is fixedly connected to anti-slip pads (22).

8. The expanded polystyrene peanuts scrap recycling device according to claim 2, wherein: The top of each processing box (201) is fixedly connected with multiple protective strips (23), and the bottom of each processing box (201) is fixedly connected with multiple anti-slip strips (24).