Bonding machine for pearl wool production line

By introducing an automated design with positioning and drive units into the EPE foam production line, the problem of alignment error during EPE foam bonding was solved, achieving high bonding efficiency and improved quality.

CN224145378UActive Publication Date: 2026-04-21KUNSHAN AIDEJIA PACKAGING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN AIDEJIA PACKAGING MATERIALS CO LTD
Filing Date
2025-04-30
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing EPE foam production lines often experience human error when aligning two pieces of EPE foam using bonding machines, leading to decreased bonding efficiency and quality.

Method used

The positioning unit is used to accurately position the two pieces of pearl cotton. The transmission belt, combined with the drive unit and telescopic device, realizes the automated operation of the glue application and bonding process. The multi-station design improves the bonding efficiency and quality.

Benefits of technology

The combination of positioning and driving units enables highly efficient automation of pearl cotton bonding, improving bonding efficiency and quality, and has a wide range of applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bonding equipment, and discloses a bonding machine for a pearl wool production line, which comprises two symmetrical conveying support frames, a transmission belt used for reciprocating conveying is arranged between the two conveying support frames, and a rack of which the upper part is matched with the transmission belt is arranged on the side surface of the transmission belt; positioning units used for positioning the first to-be-bonded piece and the second to-be-bonded piece are arranged at the two ends of the transmission belt, a first telescopic device which has a telescopic effect and is located above the middle of the transmission belt is arranged on one side of the rack, an adsorption base is fixedly installed at the telescopic lower end of the first telescopic device, and a plurality of suction cups are arranged on the lower portion of the adsorption base; and a glue dipping groove is formed in the rack. According to the pearl wool bonding device, two pieces of pearl wool are firstly positioned through the positioning unit and then are driven through the transmission belt, one piece of pearl wool is dipped with bonding glue through the cooperation of the driving unit and the first telescopic device, and the efficiency and quality of bonding the pearl wool are improved through double-station operation.
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Description

Technical Field

[0001] This utility model relates to the field of bonding equipment technology, specifically a bonding machine for a pearl cotton production line. Background Technology

[0002] EPE foam is a new type of environmentally friendly packaging and filling material. It has better performance and lower cost than traditional materials. Due to its special advantages, it not only does not pollute the environment, but can also be repeatedly recycled. In the production process of EPE foam, it is usually necessary to bond it into packaging components, which requires the use of bonding machines.

[0003] For example, patent publication number CN217454978U discloses an adhesive bonding machine for a pearl cotton production line, including a main body of the device. The main body of the device includes a support plate, a control panel on one side of the front end of the support plate, a conveyor belt on the top surface of the support plate, pearl cotton on the top of the conveyor belt, a processing box on the top of the support plate, an observation window at the front end of the processing box, a connecting pipe on one side of the top inside the processing box, a pump body sleeved on the outside of the connecting pipe, an integrated plate at the bottom of the connecting pipe, a nozzle at the bottom of the integrated plate, a hydraulic push rod on the other side of the top inside the processing box, a pressure plate at the bottom of the hydraulic push rod, and a mixing box on the top of the processing box. The mixing box has a mixing structure inside that allows the device to heat and stir the adhesive to prevent it from solidifying. Through the mixing structure, the device can stir the adhesive during use, preventing the adhesive from solidifying after a long period of time, thus improving processing efficiency.

[0004] The aforementioned patents have significant beneficial effects, but in practical application, they still have the following shortcomings:

[0005] In the aforementioned comparative document, when bonding EPE foam, adhesive is sprayed onto the upper part of the EPE foam through a nozzle, and a lower pressure plate applies pressure to the EPE foam to achieve bonding. However, in reality, when bonding two pieces of EPE foam, it is essential to align them to ensure the quality of the bonded product. The aforementioned comparative document describes a method where adhesive is sprayed onto one piece of EPE foam first, and then the other piece of EPE foam is placed on the adhesive-coated piece and pressure is applied for bonding. If manual alignment is incorrect, the position between the two pieces of EPE foam cannot be corrected, reducing the bonding efficiency. Therefore, there is an urgent need in the field to improve the bonding machine used in EPE foam production lines to overcome the shortcomings of the existing technology. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a bonding machine for EPE foam production lines, which improves the efficiency and quality of bonding EPE foam.

[0007] To achieve the above objectives, this utility model provides the following technical solution: A bonding machine for a pearl cotton production line includes two symmetrical conveyor support frames. A transmission belt for reciprocating conveying is provided between the two conveyor support frames. A frame adapted to the upper part of the transmission belt is provided on the side of the transmission belt. Positioning units for positioning the first and second parts to be bonded are provided at both ends of the transmission belt. A first telescopic device with a telescopic effect is provided on one side of the frame and located above the middle of the transmission belt. An adsorption seat is fixedly installed at the lower end of the telescopic device. Several suction cups capable of adsorbing the first part to be bonded are provided at the lower part of the adsorption seat. A glue-dip tank is provided inside the frame. A drive unit for driving the first telescopic device to move is provided on one side of the frame. A glue storage tank and an adsorption device are provided on the upper part of the conveyor support frame. A glue delivery pipe is fixedly installed between the glue storage tank and the glue-dip tank. A flexible air pipe with elasticity is fixedly installed between the adsorption device and the adsorption seat. A main controller for control is provided on one side of the conveyor support frame.

[0008] Preferably, the positioning unit includes four second telescopic devices fixedly installed on opposite sides of both ends of the conveying support frame. A fixing block is fixedly installed on the upper telescopic end of the second telescopic device. A third telescopic device is fixedly installed on one side of the fixing block, penetrating the fixing block. The telescopic end of the third telescopic device is provided with a first positioning plate adapted to the first and second parts to be bonded. Two second positioning plates adapted to the first and second parts to be bonded are provided on the side of the first positioning plate.

[0009] Preferably, a first drive motor is fixedly installed on one side of the first positioning plate, and a first sliding block is fixedly installed on one side of the second positioning plate. A first sliding groove adapted to the first sliding block is opened on one side of the first positioning plate. A first drive screw with one end fixedly installed to the output end of the first drive motor is rotatably connected in the first sliding groove. When the first drive screw rotates, it drives the two first sliding blocks to move towards each other or away from each other at the same time.

[0010] Preferably, the drive unit includes a second drive motor fixedly installed on one side of the frame, a second sliding block fixedly installed on the upper end of the first telescopic device, a second sliding groove adapted to the second sliding block opened on one side of the frame, a second drive screw rotatably connected in the second sliding groove with one end fixedly installed to the output end of the second drive motor, the second drive screw passing through the second sliding block and threadedly connected to it.

[0011] Preferably, a plug-in block is fixedly installed on the side of the first positioning plate, and a plug-in groove adapted to the plug-in block is opened at the telescopic end of the third telescopic device. A locking bolt with one end threadedly connected to the side of the plug-in block passes through the telescopic end of the third telescopic device.

[0012] Preferably, a support plate is fixedly connected between the two conveyor support frames, and the upper side of the support plate abuts against the inner top wall of the transmission belt.

[0013] Preferably, the adsorption seat is smaller than the adhesive trough and its width is not less than the width of the transmission belt.

[0014] To address the shortcomings of existing technologies, this utility model provides a bonding machine for pearl cotton production lines, overcoming the deficiencies of existing technologies. The beneficial effects of this utility model are as follows:

[0015] 1. In this utility model, the two pieces of pearl cotton are first positioned by the positioning unit, and then driven by the transmission belt. The adhesive is applied to one of the pearl cotton pieces by the cooperation of the drive unit and the first telescopic device. The dual-station operation improves the efficiency and quality of bonding the pearl cotton.

[0016] 2. In this utility model, the first positioning plate is driven to move by the third telescopic device, and the two second positioning plates are driven to move simultaneously towards or away from each other by the first drive motor, which can quickly align the two pieces of pearl cotton and improve the efficiency of bonding pearl cotton.

[0017] 3. In this utility model, the first positioning plate is inserted into the insertion slot by the insertion block and fixed by the locking bolt. The first positioning plate or the second positioning plate can be selected according to the different shapes of the pearl cotton, thereby improving the applicability of the overall device.

[0018] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures pointed out in the description, claims, and drawings. Attached Figure Description

[0019] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a structural schematic diagram of the present invention from another perspective;

[0022] Figure 3 This is a schematic diagram of the positioning unit in this utility model;

[0023] Figure 4 for Figure 2 Enlarged structural diagram at point A in the middle;

[0024] Figure 5 for Figure 3 Enlarged structural diagram at point B;

[0025] Figure 6 for Figure 3 Enlarged structural diagram at point C.

[0026] In the diagram: 1. Conveying support frame; 2. Transmission belt; 3. Frame; 4. Positioning unit; 5. First telescopic device; 6. Adsorption seat; 7. Adhesive tank; 8. Drive unit; 9. Glue storage tank; 10. Glue delivery pipe; 11. Adsorption device; 12. Flexible air pipe; 13. Second telescopic device; 14. Fixing block; 15. Third telescopic device; 16. First positioning plate; 17. Second positioning plate; 18. First sliding block; 19. First sliding groove; 20. First drive screw; 21. First drive motor; 22. Second drive motor; 23. Second sliding block; 24. Second sliding groove; 25. Second drive screw; 26. Insertion block; 27. Insertion groove; 28. Locking bolt; 29. ​​First part to be bonded; 30. Second part to be bonded; 31. Main controller. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1

[0029] Please see Figures 1-6A bonding machine for a pearl cotton production line includes two symmetrical conveyor support frames 1. A transmission belt 2 for reciprocating conveying is provided between the two conveyor support frames 1. A frame 3 adapted to the upper part of the transmission belt 2 is provided on the side of the transmission belt 2. Positioning units 4 are provided at both ends of the transmission belt 2 for positioning a first part 29 to be bonded and a second part 30 to be bonded. A first telescopic device 5 with a telescopic effect is provided on one side of the frame 3 and is located above the middle of the transmission belt 2. An adsorption seat 6 is fixedly installed at the lower telescopic end of the first telescopic device 5. The lower part of the adsorption seat 6 is provided with several suction cups that can adsorb the first part 29 to be bonded. The frame 3 is equipped with a glue-dipping tank 7. A drive unit 8 for moving the first telescopic device 5 is located on one side of the frame 3. A glue storage tank 9 and an adsorption device 11 are located on the upper part of the conveying support frame 1. A glue delivery pipe 10 is fixedly installed between the glue storage tank 9 and the glue-dipping tank 7. A flexible air pipe 12 with elasticity is fixedly installed between the adsorption device 11 and the adsorption seat 6. A main controller 31 for control is located on one side of the conveying support frame 1. The positioning unit 4 includes four second telescopic devices 13 fixedly installed on opposite sides at both ends of the conveying support frame 1. A fixing block 14 is fixedly installed on the upper telescopic end of each second telescopic device 13. A fixing block 14 is located on one side of each fixing block 14. A third telescopic device 15 is fixedly installed through the fixed block 14. The telescopic end of the third telescopic device 15 is provided with a first positioning plate 16 adapted to the first part to be bonded 29 and the second part to be bonded 30. The side of the first positioning plate 16 is provided with two second positioning plates 17 adapted to the first part to be bonded 29 and the second part to be bonded 30. A first drive motor 21 is fixedly installed on one side of the first positioning plate 16, and a first sliding block 18 is fixedly installed on one side of the second positioning plate 17. A first sliding groove 19 adapted to the first sliding block 18 is opened on one side of the first positioning plate 16, and a one-end is rotatably connected in the first sliding groove 19. A first drive screw 20 is fixedly installed at the output end of the first drive motor 21. When the first drive screw 20 rotates, it drives two first sliding blocks 18 to move simultaneously toward or away from each other. The drive unit 8 includes a second drive motor 22 fixedly installed on one side of the frame 3. A second sliding block 23 is fixedly installed on the upper end of the first telescopic device 5. A second sliding groove 24 adapted to the second sliding block 23 is opened on one side of the frame 3. A second drive screw 25 with one end fixedly installed at the output end of the second drive motor 22 is rotatably connected in the second sliding groove 24. The second drive screw 25 passes through the second sliding block 23 and is threadedly connected to it.

[0030] In this specific implementation embodiment: When bonding two pieces of pearl cotton, the second piece to be bonded 30 and the first piece to be bonded 29 are overlapped and placed on the transmission belt 2, roughly aligned with the position of the positioning unit 4. The positioning unit 4 aligns the first piece to be bonded 29 and the second piece to be bonded 30. The main controller 31 activates the second telescopic device 13, and the telescopic end of the second telescopic device 13 drives the fixing block 14 to move down. The lower side of the first positioning plate 16 abuts against the upper part of the transmission belt 2. Then, the third telescopic device 15 is activated, and the telescopic end of the third telescopic device 15 drives the first positioning plate 16 to move. The two first positioning plates 16 align the opposite sides of the first piece to be bonded 29 and the second piece to be bonded 30. Then, the first drive is activated. Motor 21, the output end of the first drive motor 21 drives the first drive screw 20 to rotate. The threads of the first drive screw 20 located on the inner side of the first sliding groove 19 are symmetrical and opposite. When the first drive screw 20 rotates, it drives the two first sliding blocks 18 to move towards each other in the first sliding groove 19. The two second positioning plates 17 align the two outer sides of the first part to be bonded 29 and the second part to be bonded 30. The sides of the first positioning plates 16 and the second positioning plates 17 are in contact with the first part to be bonded 29 and the second part to be bonded 30. After the first part to be bonded 29 and the second part to be bonded 30 are aligned, several second positioning plates 17 and two first positioning plates 16 move in opposite directions. The second telescopic device 13 drives the third telescopic device 15 to move upward, opening the transmission belt 2. The transmission belt 2 drives the aligned first bonding component 29 and second bonding component 30 to move below the adsorption seat 6. The first telescopic device 5 is activated, causing the adsorption seat 6 to move downwards. The adsorption device 11 is activated, and the adsorption device 11, through the flexible air tube 12 and several suction cups below the adsorption seat 6, adsorbs the first bonding component 29. Adhesive is supplied in the glue tank 7 through the glue storage box 9 and the glue delivery tube 10. After adsorbing the first bonding component 29, the adsorption seat 6 moves upwards and is driven by the drive unit 8 to move into the frame 3. The second drive motor 22 is activated, and the output end of the second drive motor 22 drives the second drive screw 25 to rotate. When the second drive screw 25 rotates, it drives the second sliding block 23 to move in the second sliding groove 24. The second sliding block 23 carries... The movable adsorption seat 6 moves into the frame 3, and the telescopic end of the first telescopic device 5 moves down to apply the adhesive in the adhesive dip trough 7 to the lower side of the first part to be bonded 29. Then, the first part to be bonded 29 is moved again to above the second part to be bonded 30. The first telescopic device 5 drives the adsorption seat 6 to move down to bond the first part to be bonded 29 and the second part to be bonded 30. During this process, the first part to be bonded 29 and the second part to be bonded 30 can be placed again in another set of positioning units 4. When the first part to be bonded 29 and the second part to be bonded 30 are bonded, the transmission belt 2 drives in the direction of transmission, so that the two stations can bond pearl cotton at the same time. By positioning the two pearl cotton blocks before bonding, the efficiency and quality of bonding pearl cotton are improved.

[0031] Example 2

[0032] Please see Figure 6 This embodiment includes the above embodiment, and further includes: a plug block 26 is fixedly installed on the side of the first positioning plate 16, the telescopic end of the third telescopic device 15 is provided with a plug groove 27 adapted to the plug block 26, and a locking bolt 28 is threaded through the telescopic end of the third telescopic device 15, one end of which is threadedly connected to the side of the plug block 26.

[0033] In this embodiment, when the first positioning plate 16 and the second positioning plate 17 are not compatible with the shapes of the first part to be bonded 29 and the second part to be bonded 30, for example, when the first part to be bonded 29 and the second part to be bonded 30 are circular, the first positioning plate 16 can be replaced with a shape that is compatible with the first part to be bonded 29 and the second part to be bonded 30. The insertion block 26 on the first positioning plate 16 with the compatible shape is inserted into the insertion groove 27, and one end of the locking bolt 28 is threaded through the end side of the third telescopic device 15 and connected to the side of the insertion block 26. This facilitates the installation or later replacement of the first positioning plate 16 and improves the applicability of the bonding device.

[0034] Example 3

[0035] Please see Figure 1 and Figure 2 This embodiment includes all the above embodiments, and further includes: a support plate is fixedly connected between the two conveyor support frames 1, the upper side of the support plate abuts against the inner top wall of the transmission belt 2, and the adsorption seat 6 is smaller than the glue dipping groove 7 and its width is not less than the width of the transmission belt 2.

[0036] In this embodiment, the support plate is located between two conveyor support frames 1. It is not shown in the figure because it is blocked by the transmission belt 2. The support plate is adapted to the position of the adsorption seat 6. It is mainly used to support the transmission belt 2 and prevent the elasticity of the transmission belt 2 from reducing the contact force between the first part to be bonded 29 and the second part to be bonded 30. The adsorption seat 6 is smaller than the glue tank 7 and its width is not less than the width of the transmission belt 2, ensuring that it can adsorb the pearl cotton block. As long as the pearl cotton block can be placed on the transmission belt 2, the adsorption seat 6 can adsorb the pearl cotton through the suction cup at its lower part, thereby improving the applicability of the bonding device.

[0037] All of the electrical products mentioned above can be purchased from the market. They are mature technologies and have been fully disclosed. Therefore, they will not be repeated in the instruction manual. All of the electrical products mentioned above are equipped with power connection cords, and they are electrically connected to the main controller 31 and the 220V phase voltage (or 380V line voltage) through the power connection cords. The main controller 31 can be a conventional known device such as a computer that plays a control role.

[0038] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0039] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A bonding machine for a pearl cotton production line, comprising two symmetrical conveyor support frames (1), and a transmission belt (2) for reciprocating conveying is provided between the two conveyor support frames (1), characterized in that, The transmission belt (2) has a frame (3) on its side that is adapted to the transmission belt (2). Both ends of the transmission belt (2) are provided with positioning units (4) for positioning the first part to be bonded (29) and the second part to be bonded (30). The frame (3) has a first telescopic device (5) with telescopic effect located above the middle of the transmission belt (2). The lower end of the telescopic device (5) is fixedly installed with an adsorption seat (6). The lower part of the adsorption seat (6) is provided with several adsorption units that can adsorb the first part to be bonded (29). The suction cup of the machine frame (3) has a glue-dip tank (7) inside. A drive unit (8) for driving the first telescopic device (5) to move is provided on one side of the machine frame (3). A glue storage tank (9) and an adsorption device (11) are provided on the upper part of the conveying support frame (1). A glue delivery pipe (10) is fixedly installed between the glue storage tank (9) and the glue-dip tank (7). A flexible air pipe (12) with elasticity is fixedly installed between the adsorption device (11) and the adsorption seat (6). A main controller (31) for control is provided on one side of the conveying support frame (1).

2. The bonding machine for a pearl wool production line according to claim 1, characterized in that, The positioning unit (4) includes four second telescopic devices (13) fixedly installed on opposite sides of the two ends of the conveying support frame (1). A fixing block (14) is fixedly installed on the upper telescopic end of the second telescopic device (13). A third telescopic device (15) is fixedly installed on one side of the fixing block (14) and passes through the fixing block (14). The telescopic end of the third telescopic device (15) is provided with a first positioning plate (16) adapted to the first part to be bonded (29) and the second part to be bonded (30). Two second positioning plates (17) adapted to the first part to be bonded (29) and the second part to be bonded (30) are provided on the side of the first positioning plate (16).

3. The machine according to claim 2, characterized in that, A first drive motor (21) is fixedly installed on one side of the first positioning plate (16), and a first sliding block (18) is fixedly installed on one side of the second positioning plate (17). A first sliding groove (19) adapted to the first sliding block (18) is opened on one side of the first positioning plate (16). A first drive screw (20) with one end fixedly installed to the output end of the first drive motor (21) is rotatably connected in the first sliding groove (19). When the first drive screw (20) rotates, it drives the two first sliding blocks (18) to move towards each other or away from each other at the same time.

4. The machine according to claim 3, characterized in that, The drive unit (8) includes a second drive motor (22) fixedly installed on one side of the frame (3), a second sliding block (23) fixedly installed on the upper end of the first telescopic device (5), a second sliding groove (24) adapted to the second sliding block (23) is opened on one side of the frame (3), and a second drive screw (25) with one end fixedly installed to the output end of the second drive motor (22) is rotatably connected in the second sliding groove (24), and the second drive screw (25) passes through the second sliding block (23) and is threadedly connected to it.

5. The machine according to claim 2, characterized in that, The first positioning plate (16) has a plug-in block (26) fixedly installed on its side. The telescopic end of the third telescopic device (15) has a plug-in groove (27) that is compatible with the plug-in block (26). A locking bolt (28) with one end threadedly connected to the side of the plug-in block (26) passes through the telescopic end of the third telescopic device (15).

6. The machine according to claim 1, characterized in that, The support plate is fixedly connected between the two conveying support frames (1), and the upper side of the support plate is in abutment with the inner top wall of the transmission belt (2).

7. The bonding machine for a pearl cotton production line according to claim 1, characterized in that, The adsorption seat (6) is smaller than the glue dipping groove (7) and has a width not less than the width of the transmission belt (2).

Citation Information

Patent Citations

  • Bonding machine for pearl wool production line

    CN217454978U