Top covering all-in-one machine

Abstract

The utility model discloses a roof covering all-in-one machine which comprises a base, a rotary support is connected to the base in a rotating mode, a rotary disc is installed at the upper end of the rotary support, a plurality of rollers are arranged on the rotary disc at equal intervals, the rollers are connected through a conveying motor and a chain, a rotary motor is installed in the rotary disc, and the rotary motor is connected with the rotary support in a rotating mode. An output shaft of the rotary motor is connected with the rotary support through a gear, a machine frame is installed on one side of the upper end of the base, a supporting frame is installed on the machine frame, and a roof covering lifting mechanism is installed on the supporting frame. Multiple devices do not need to be used in cooperation, the occupied area of the devices is greatly reduced, the requirement of enterprises for storage space is lowered, the manual operation time and workload are reduced, a large number of goods are packaged within a short time, the production efficiency of the enterprises is improved, and the logistics turnover speed is increased. Packaging parameters can be flexibly adjusted according to the sizes, shapes and packaging requirements of different goods, automatic production is achieved, and packaging adaptability is improved.

Description

Technical Field

[0001] This utility model relates to the field of integrated roof covering machine technology, and in particular to an integrated roof covering machine. Background Technology

[0002] In the modern logistics and warehousing industry, the packaging of goods is crucial, affecting not only the safety of goods during transportation and storage but also logistics efficiency and costs. Traditional top-packing methods have many drawbacks, significantly limiting the industry's development.

[0003] Manual wrapping requires a high level of experience and skill from operators. Inconsistent techniques and pressure from different operators lead to inconsistent packaging precision and quality. Furthermore, manual operation is slow and inefficient, often failing to meet production demands when dealing with large volumes of goods. While semi-automated equipment improves packaging efficiency to some extent, it still requires some manual assistance, such as adjusting packaging positions and changing packaging materials. This not only increases labor costs but also increases the risk of operational errors, affecting packaging consistency.

[0004] Existing capping equipment typically requires the coordinated use of multiple devices, including capping machines and inline machines. These devices are bulky and occupy significant warehouse space, posing a considerable burden for companies with limited space resources. Furthermore, the coordinated operation of multiple devices requires complex processes and strict operating procedures, necessitating specialized training for operators to master the skills. This undoubtedly increases the difficulty of operation, the probability of errors, and reduces overall work efficiency. In addition, due to the low level of information exchange and automation control between devices, it is difficult to achieve fully automated operation of the entire packaging process, failing to meet the rapid and efficient development demands of the modern logistics industry. Therefore, we propose an integrated capping machine to address these issues. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a roof-covering integrated machine.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A capping machine includes a base with a rotatable support rotatably connected to it. A turntable is mounted on the upper end of the rotatable support. Multiple rollers are evenly spaced on the turntable and connected to each other via a conveyor motor and a chain. A rotary motor is installed inside the turntable, and the output shaft of the rotary motor is connected to the rotatable support via gears. A frame is mounted on one side of the upper end of the base, and a support frame is mounted on the frame. A capping lifting mechanism is mounted on the support frame, and a capping machine is mounted on the upper end of the capping lifting mechanism. A film wrapping lifting mechanism is mounted on one side of the frame, and a film frame is mounted on the film wrapping lifting mechanism.

[0008] Preferably, a front conveyor belt is provided on one side of the base.

[0009] Preferably, a photoelectric sensor is installed on the upper end of the turntable.

[0010] Preferably, both the wrapping lifting mechanism and the top covering lifting mechanism adopt a sprocket lifting structure.

[0011] Preferably, the topping machine is equipped with a film cutting mechanism.

[0012] In this utility model, when in use:

[0013] 1. Cargo conveying: The cargo is conveyed to multiple rollers on the turntable via the front conveyor belt. The front conveyor belt will send a signal to trigger the conveyor motor to start, and the rollers will start to rotate, driving the cargo to continue to be conveyed forward. When the photoelectric sensor on the roller senses the cargo, the conveyor motor stops working. At this time, the cargo usually stops at the center position of the capping machine.

[0014] 2. Peripheral wrapping: After the conveyor motor stops, the rotary motor starts and drives the turntable to rotate. The goods rotate accordingly. At the same time, the wrapping lifting mechanism drives the film frame to rise. The wrapping film on the film frame begins to wrap around the periphery of the goods. When the photoelectric sensor on the film frame detects that the periphery of the goods is completely wrapped, the rotary motor stops rotating and the film frame descends to a safe height.

[0015] 3. Covering operation: The film pulling motor of the covering machine starts and pulls the covering film above the goods. Then, the film cutting mechanism cuts the covering film. Next, the covering lifting mechanism drives the covering machine to descend to perform the covering operation. The descent height of the covering machine is controlled by its photoelectric sensor. When there is a piece of goods blocking the signal of the photoelectric sensor, the photoelectric sensor's signal transmission and reception are blocked, the covering machine stops descending and places the covering film on top of the goods. After that, the covering machine rises back to the initial position.

[0016] 4. Secondary winding: After the topping machine sends a signal, the turntable continues to rotate, the film carriage rises again to the highest point of the goods, then continues to wind and descends to the original point. Finally, the film clamping and cutting action is performed to complete the entire packaging process. Alternatively, a forklift or trailer can be used to place the goods in the center of the turntable as needed, and the subsequent operation process is the same as above.

[0017] This utility model has the following advantages:

[0018] 1. By integrating functions such as covering and wrapping, multiple devices are no longer needed, greatly reducing the floor space occupied by the equipment and lowering the company's demand for storage space;

[0019] 2. Automated packaging processes greatly improve packaging speed, reduce manual operation time and workload, and enable continuous and efficient handling of goods transportation, wrapping, and covering. This allows for the completion of large-volume packaging tasks in a short time, improving enterprise production efficiency and logistics turnover speed.

[0020] 3. It can achieve real-time monitoring and precise control of the packaging process, and can flexibly adjust packaging parameters according to the size, shape and packaging requirements of different goods to achieve automated production and improve the adaptability of packaging;

[0021] In summary, this utility model eliminates the need for multiple devices to work together, significantly reducing the floor space required by the equipment, lowering the company's demand for storage space, reducing the time and workload of manual operation, completing the packaging of a large number of goods in a short time, improving the company's production efficiency and logistics turnover speed, and also allowing for flexible adjustment of packaging parameters according to the size, shape and packaging requirements of different goods to achieve automated production and improve the adaptability of packaging. Attached Figure Description

[0022] Figure 1 This is a structural diagram of the front conveyor belt used in this utility model;

[0023] Figure 2 This is a structural diagram of the rotary motor installation of this utility model;

[0024] Figure 3 This is a top view of the present invention;

[0025] Figure 4 This is a structural diagram of the present invention;

[0026] Figure 5 This is a diagram of the forklift conveying structure used in this utility model.

[0027] In the diagram: 1. Rotary motor, 2. Roller, 3. Conveyor motor, 4. Film cutting mechanism, 5. Front conveyor belt, 6. Frame, 7. Base, 8. Rotary support, 9. Turntable, 10. Top covering lifting mechanism, 11. Support frame, 12. Film wrapping lifting mechanism, 13. Film frame, 14. Top covering machine, 15. Photoelectric sensor. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0029] Reference Figure 1-5 A top-covering integrated machine includes a base 7, a rotary support 8 rotatably connected to the base 7, and a turntable 9 installed at the upper end of the rotary support 8. The surface of the turntable 9 is finely polished, which can not only reduce the friction between the turntable and the goods, but also avoid scratching the surface of the goods. In addition, its circumferential design ensures the stability of the goods during rotation.

[0030] Multiple rollers 2 are evenly spaced on the turntable 9. During the cargo transportation process, the operator can monitor the operating status of the conveyor motor 3 and the rotation speed of the rollers 2 in real time through the control panel to ensure the stability of cargo transportation.

[0031] The rollers 2 are connected by a conveyor motor 3 and a chain. The conveyor motor 3 is a high-performance variable frequency motor, which can accurately control the speed of the rollers 2 according to the weight of the goods and the conveying requirements, so as to ensure the smooth conveying of the goods.

[0032] A rotary motor 1 is installed inside the turntable 9. The output shaft of the rotary motor 1 is connected to the rotary support 8 through gears. A frame 6 is installed on one side of the upper end of the base 7. A support frame 11 is installed on the frame 6. A covering lifting mechanism 10 is installed on the support frame 11. A covering machine 14 is installed on the upper end of the covering lifting mechanism 10. A wrapping lifting mechanism 12 is installed on one side of the frame 6. A film frame 13 is installed on the wrapping lifting mechanism 12 for installing wrapping film. The frame 6 adopts a steel structure frame design, which has good rigidity and stability and can withstand the weight of the covering lifting mechanism 10 and the wrapping lifting mechanism 12 and the impact force generated during movement.

[0033] The base 7 is equipped with a front conveyor belt 5 on one side. The front conveyor belt 5 adopts a belt conveying method. The belt surface has good friction to ensure that the goods will not slip during the conveying process. At the same time, it is also equipped with a speed adjustment device, which can adjust the conveying speed according to actual production needs.

[0034] A photoelectric sensor 15 is pre-installed on the upper end of the turntable 9. The photoelectric sensor 15 has the characteristics of high sensitivity and fast response, and can accurately detect the position and status of the goods, providing accurate signals for subsequent operations.

[0035] Both the film wrapping lifting mechanism 12 and the top covering lifting mechanism 10 adopt the sprocket lifting mechanism. The sprocket lifting mechanism has the advantages of smooth transmission and strong load-bearing capacity. The sprocket and chain have high matching precision, which can ensure the accurate lifting of the film frame 13 and the top covering machine 14.

[0036] The covering machine 14 is equipped with a film cutting mechanism 4. The film pulling motor adopts a worm gear, which can accurately control the length and speed of film pulling to ensure the covering effect of the covering film. When cutting the covering film, the film cutting mechanism 4 will automatically adjust the cutting parameters according to the thickness and material of the film to ensure the cutting quality.

[0037] In this utility model, when in use:

[0038] 1. Cargo conveying: The cargo is conveyed to multiple rollers 2 on the turntable 9 via the front conveyor belt 5. The front conveyor belt 5 will send a signal to trigger the conveyor motor 3 to start. The rollers 2 start to rotate, driving the cargo to continue to be conveyed forward. When the photoelectric sensor 15 on the rollers 2 senses the cargo, the conveyor motor 3 stops working. At this time, the cargo usually stops at the center position of the capping machine 14.

[0039] 2. Peripheral wrapping: After the conveyor motor 3 stops, the rotary motor 1 starts and drives the turntable 9 to rotate, and the goods rotate accordingly. At the same time, the wrapping lifting mechanism 12 drives the film frame 13 to rise, and the wrapping film on the film frame 13 begins to wrap around the periphery of the goods. When the photoelectric sensor on the film frame 13 detects that the periphery of the goods is completely wrapped, the rotary motor 1 stops rotating, and the film frame 13 descends to a safe height.

[0040] 3. Covering operation: The film pulling motor of the covering machine 14 is started, and the covering film is pulled above the goods. Then the film cutting mechanism 4 is used to cut the covering film. Then the covering lifting mechanism 10 drives the covering machine 14 to descend to perform the covering operation. The descent height of the covering machine 14 is controlled by its photoelectric sensor. When there is a blockage in the middle of the photoelectric sensor signal, the photoelectric sensor’s signal transmission and reception are blocked, the covering machine 14 stops descending, places the covering film on top of the goods, and then the covering machine 14 rises back to the initial position.

[0041] 4. Secondary winding: After the top covering machine 14 sends a signal, the turntable 9 continues to rotate, the film holder 13 rises again to the highest point of the goods, then continues to wind and descends to the original point. Finally, the film clamping and cutting action is performed to complete the entire packaging process. Alternatively, a forklift or trailer can be used to place the goods in the center of the turntable 9 as needed, and the subsequent operation process is the same as above.

[0042] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A roof-integrated machine comprising a base (7), characterized in that, A rotary support (8) is rotatably connected to the base (7). A turntable (9) is installed on the upper end of the rotary support (8). Multiple rollers (2) are evenly spaced on the turntable (9). The rollers (2) are connected to each other by a conveyor motor (3) and a chain. A rotary motor (1) is installed inside the turntable (9). The output shaft of the rotary motor (1) is connected to the rotary support (8) by a gear. A frame (6) is installed on one side of the upper end of the base (7). A support frame (11) is installed on the frame (6). A top covering lifting mechanism (10) is installed on the support frame (11). A top covering machine (14) is installed on the upper end of the top covering lifting mechanism (10). A film wrapping lifting mechanism (12) is installed on one side of the frame (6). A film frame (13) is installed on the film wrapping lifting mechanism (12).

2. The roof covering and integration machine according to claim 1, characterized in that: The base (7) is provided with a front conveyor belt (5) on one side.

3. The roof covering and integration machine according to claim 1, characterized in that: A photoelectric sensor (15) is presumably installed on the upper end of the turntable (9).

4. The roof covering and integration machine according to claim 1, characterized in that: Both the wrapping lifting mechanism (12) and the top covering lifting mechanism (10) adopt a sprocket lifting structure.

5. The roof covering and integration machine according to claim 1, characterized in that: The film cutting mechanism (4) is installed on the top covering machine (14).

Images