Heating and humidifying double-spool yarn outlet device

Abstract

The utility model discloses a heating and humidifying double-spool wire outlet device, which relates to the technical field of spool wire outlet equipment, and comprises a barrel body and a barrel cover, the barrel body is waist-shaped and is internally provided with a base, the base comprises two base plates which are combined into a hull structure, a suspension groove is arranged between the base plates, the edge of the suspension groove is provided with a flange, and the flange is arranged on the bottom plate. A heater and a liquid cavity are arranged below the base, the heater is located in the liquid cavity, liquid is arranged in the liquid cavity, heat is transferred between the heater and the liquid, and the ship body structure is suspended on the liquid. The utility model provides a heating and humidifying double-spool yarn outlet device, which optimizes temperature and humidity conditions, improves equipment performance and improves fiber treatment process so as to solve electrostatic phenomenon, enhance toughness of fibers and cohesive force among the fibers, prevent the fibers from being fragile and broken, and can reduce the probability that yarns are wetted in the humidifying process.

Description

Technical Field

[0001] This utility model relates to the technical field of yarn tube exit equipment, specifically to a heating and humidifying double yarn tube exit device. Background Technology

[0002] In current yarn production processes, existing yarn exit equipment exhibits several problems, primarily concentrated in three areas: static electricity, fiber fragility and breakage, and weak fiber cohesion. First, frequent static electricity not only affects yarn quality but also reduces production efficiency. Second, fiber fragility and breakage are significant, likely caused by improper temperature and humidity control, making fibers susceptible to damage during processing and consequently impacting the strength and uniformity of the final product. Finally, weak fiber cohesion further exacerbates these problems, as insufficient cohesion hinders the formation of a tight structure between fibers, thus affecting the overall quality of the yarn. These combined issues not only reduce yarn quality but also pose challenges to the continuity and stability of production. Therefore, optimizing temperature and humidity conditions, improving equipment performance, and refining fiber processing techniques are crucial. Utility Model Content

[0003] Technical problem to be solved by the utility model

[0004] The technical problem to be solved by this utility model is to provide a heating and humidifying double yarn tube output device, which optimizes temperature and humidity conditions, improves equipment performance, and enhances fiber processing technology to solve static electricity, enhance fiber toughness and cohesion between fibers, prevent fiber breakage, and reduce the chance of yarn getting wet during humidification.

[0005] Technical solution

[0006] To solve the above problems, the technical solution provided by this utility model is as follows:

[0007] A heated and humidified double-spindle yarn outlet device includes a barrel body and a barrel lid. The barrel body is waist-shaped and has a base inside. The base includes two chassis forming a hull structure. A suspension channel is provided between the chassis. The edge of the suspension channel is provided with a baffle. A heater and a liquid chamber are provided below the base. The heater is located in the liquid chamber, which contains liquid. The heater transfers heat to the liquid. The hull structure is suspended on the liquid.

[0008] The base adopts a hull structure, comprising two chassis with a suspension channel between them. The suspension channel has baffles at its edges to ensure stability. Beneath the base are a heater and a liquid chamber. The heater, placed within the liquid chamber, regulates temperature by heating the liquid. The heated liquid generates steam, increasing ambient humidity. The hull structure allows it to levitate above the liquid, reducing the likelihood of the yarn getting wet. Maintaining appropriate humidity levels reduces static electricity, as moderate humidity aids conductivity and reduces static buildup. Suitable temperature and humidity conditions help maintain fiber elasticity and strength, reducing the risk of breakage during processing. Improved temperature and humidity conditions also enhance fiber bonding, resulting in a tighter and more durable yarn.

[0009] Optionally, the top opening of the chassis is provided with a fastening ring, and an elastic fitting is provided between the chassis and the fastening ring.

[0010] The yarn pulling process involves pauses and intermittent movements. Traditional devices often allow the yarn to loosen after detaching from the yarn bobbin and run across the bottom of the bobbin. The elastic fitting fits snugly against the bottom of the yarn bobbin, acting as a guide to keep the yarn in place. This prevents the yarn from running across the bottom of the bobbin, perpendicular to the tangent, or forming a large angle, thus avoiding stress concentration during yarn pulling that could lead to breakage. The elastic fitting is securely clamped between the conical base and the locking ring, ensuring effective cushioning of friction between the bottom of the yarn bobbin and the base throughout the operation, protecting the yarn from excessive stretching and breakage.

[0011] Optionally, the chassis is conical, and a support portion is provided at the lowest point of the chassis, which cooperates with the yarn bobbin.

[0012] A support section is located at the lowest point of the chassis. This support section is designed to work with the yarn bobbin, ensuring that the bobbin rests securely on the chassis and remains stable during processing. The tapered shape matches the bottom shape of the yarn bobbin. The specific design of the support section takes into account the shape and size of the yarn bobbin to ensure a good fit between them. This not only improves the stability of the equipment but also reduces the risk of yarn breakage or other quality problems caused by bobbin instability.

[0013] Optionally, the heater includes a heating element and a wire part, the heating element being fixed to the bottom of the base and the wire part being fixed to the barrel body.

[0014] The heating element, the actual heat source of the heater, is fixed below the base. It directly heats the liquid within the liquid chamber, generating the necessary steam to increase ambient humidity and maintain a suitable operating temperature. This layout ensures uniform heat distribution, effectively improving temperature and humidity control. Heating the liquid intensifies molecular activity, making it easier for the liquid to enter the air. The power supply unit, fixed to the tank body, provides power to the heater. Positioning the power supply unit within the tank body facilitates electrical connections and allows for easy maintenance or replacement when needed, without disassembling the entire base or affecting the heating element's operation. This design not only enhances the equipment's safety and stability but also simplifies maintenance.

[0015] Optionally, the barrel body is provided with a buckle, which is slidably connected to the guide wire.

[0016] The sliding connection allows the wire section to move flexibly within the clips. This greatly facilitates the installation, commissioning, and maintenance of the equipment, eliminating the need for complex disassembly processes to operate or inspect the wire section. When maintenance or replacement of electrical components is required, the sliding connection design allows the wire section to be easily moved from one position to another easily accessible location, thus simplifying the maintenance process and reducing downtime.

[0017] Optionally, the outer edge of the base is provided with a limiting protrusion, which abuts against the inner wall of the barrel.

[0018] The outer edge of the base is equipped with a limiting protrusion to ensure that the base is fixed in position within the barrel, preventing unnecessary movement or displacement during operation. The presence of the limiting protrusion provides a physical constraint, ensuring that the base always remains in the correct position. The limiting protrusion abuts tightly against the inner wall of the barrel, which not only helps to enhance the overall structural stability of the equipment.

[0019] Alternatively, the base may be a one-piece sealed structure.

[0020] The base is manufactured without seams created through splicing or assembly, significantly reducing potential leakage points. The highly sealed structure helps prevent liquid and vapor leakage within the liquid chamber, ensuring effective and consistent humidity control. Compared to multi-part designs, the unibody construction provides greater structural strength and stability. It reduces problems caused by potential loosening or damage at connections, extends equipment lifespan, and improves operational reliability.

[0021] Optionally, the top of the barrel body is hinged to the barrel lid, and the barrel lid is provided with a cable outlet.

[0022] The lid is hinged to the body, allowing users to easily open and close it for internal inspection, maintenance, or parts replacement. The hinged design ensures a secure closure while allowing for easy opening, increasing operational convenience and flexibility. A yarn outlet on the lid allows yarn to exit smoothly without compromising internal sealing or temperature and humidity control. The location and design of the outlet are crucial for ensuring smooth yarn flow and minimizing friction. Furthermore, minimizing the impact of outside air ingress on the internal environment is essential for maintaining stable production conditions.

[0023] Beneficial effects

[0024] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0025] The technical solution provided by this utility model incorporates a heating and humidification mechanism: a heater and a liquid chamber are configured below the base. The heater is placed inside the liquid chamber, and temperature regulation is achieved by heating the liquid. The heated liquid in the chamber generates steam, thereby increasing the ambient humidity. Maintaining an appropriate humidity level reduces static electricity, as moderate humidity helps conduct electricity and reduces static buildup. Suitable temperature and humidity conditions allow fibers to maintain good elasticity and strength, reducing the risk of breakage during processing. The improved temperature and humidity conditions also help enhance the bonding force between fibers, resulting in tighter and more durable yarns. Attached Figure Description

[0026] Figure 1 A schematic diagram of the overall structure of a heating and humidifying double yarn tube output device proposed for an embodiment of this utility model;

[0027] Figure 2 A cross-section of a heating and humidifying double yarn bobbin output device proposed in an embodiment of this utility model. Figure 1 ;

[0028] Figure 3 A partial cross-sectional view of a heating and humidifying double yarn bobbin output device proposed in an embodiment of this utility model;

[0029] Figure 4 A cross-section of a heating and humidifying double yarn bobbin output device proposed in an embodiment of this utility model. Figure 2 ;

[0030] 1. Barrel body; 101. Bucket; 2. Barrel lid; 201. Flip lid lever; 3. Hinge; 4. Heater; 401. Heating part; 402. Wire part; 5. Base; 501. Chassis; 502. Fastening ring; 503. Support part; 504. Limiting protrusion; 6. Liquid chamber; 7. Suspension tank. Detailed Implementation

[0031] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings and embodiments.

[0032] Example 1

[0033] Combined with appendix Figure 1 A heated and humidified double-spindle yarn outlet device includes a barrel body 1 and a barrel lid 2. The barrel body 1 has a waist-shaped cross-section, and the barrel lid 2 has two conical parts. The top of the barrel body 1 is hinged to the barrel lid 2 via a hinge part 3. The barrel lid 2 is a hinged flip-top structure, and a flip-top lever 201 is provided on the side of the barrel lid 2. The barrel lid 2 has a yarn outlet located at the top of the cone shape, ensuring stable yarn output. The yarn outlet is a round hole with rounded edges to reduce friction with the yarn. A wire guide 402 is fixed to the barrel body 1, and a raised cavity is provided on the side of the barrel body 1 to accommodate the wire guide 402. The wire guide 402 contains an electrical wire that connects to a heating part 401.

[0034] The barrel body 1 is provided with a buckle 101, which is slidably connected to the wire part 402. The wire part 402 has a long outer shell, inside which is a wire connected to a controller for controlling the heating time.

[0035] Combined with appendix Figure 2 , 3 The barrel body 1 is waist-shaped and has an internal base 5. The base 5 includes two base plates 501 forming a boat-like structure. A suspension channel 7 is provided between the base plates 501, and the edges of the suspension channel 7 are provided with baffles. A heater 4 and a liquid chamber 6 are provided below the base 5. The heater 4 is located inside the liquid chamber 6, which contains liquid. The heater 4 transfers heat to the liquid, and the boat-like structure is suspended above the liquid. In this embodiment, two base plates 501 can be provided, mainly for knitting socks. The yarn for the sock body is different from that for the toe, requiring two base plates 501 to fit two yarn tubes.

[0036] A fastening ring 502 is fitted to the top opening of the base 501, and an elastic fitting is secured between the base 501 and the fastening ring 502. The inner side of the fastening ring 502 is a long side, which presses down on the elastic fitting, and the lower edge of the long side limits the elastic fitting to abut against the conical base 501. The lower edge of the long side limits the elastic fitting, ensuring that it rests as close as possible against the conical base 501, thus securing the position of the elastic fitting. The elastic fitting is made of elastic fabric, and its edge is fastened to the opening of the conical base 501. The base 501 is conical, and a support part 503 is provided at the lowest point of the base 501, which mates with the yarn bobbin. A limiting protrusion 504 is provided on the outer edge of the base 5, and the limiting protrusion 504 abuts against the inner wall of the barrel 1.

[0037] The base 5 is a one-piece sealed structure. The base 5 is formed by hot melting.

[0038] Combined with appendix Figure 4 The heater 4 includes a heating element 401 and a wire part 402. The heating element 401 is fixed to the bottom of the base 5, and the wire part 402 is fixed to the barrel body 1. The heating element 401 contains a heating rod, and the temperature is controlled at approximately 80 degrees Celsius. Through experiments, a curve of heating time and temperature was obtained, and by controlling the heating time, the temperature can be controlled to not exceed 80 degrees Celsius. Furthermore, an intermittent heating method is used, resulting in stable temperature control.

[0039] The present invention and its embodiments have been described above illustratively. This description is not restrictive, and the figures shown are only one embodiment of the present invention; the actual structure is not limited thereto. Therefore, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A heated and humidified double yarn bobbin take-off device characterized by, The device includes a barrel body and a barrel lid. The barrel body is waist-shaped and has an internal base. The base includes two chassis forming a hull structure. A suspension channel is provided between the chassis. The edge of the suspension channel is provided with a baffle. A heater and a liquid chamber are provided below the base. The heater is located in the liquid chamber, which contains liquid. The heater transfers heat to the liquid. The hull structure is suspended on the liquid.

2. A heated and humidified dual yarn bobbin take-off device according to claim 1, wherein, The top opening of the chassis is fitted with a fastening ring, and an elastic fitting is provided between the chassis and the fastening ring.

3. A heated and humidified double cartridge outlet device according to claim 2, wherein, The chassis is conical, and a support part is provided at the lowest point of the chassis, which cooperates with the yarn bobbin.

4. The heated and humidified dual cartridge outlet device of claim 1, wherein, The heater includes a heating element and a wire part. The heating element is fixed to the bottom of the base, and the wire part is fixed to the barrel body.

5. A heated and humidified dual yarn bobbin take-off device according to claim 4, wherein, The barrel body is provided with a buckle, which is slidably connected to the guide wire.

6. A heated and humidified dual yarn bobbin take-off device according to claim 1, wherein, The outer edge of the base is provided with a limiting protrusion, which abuts against the inner wall of the barrel.

7. A heated and humidified dual yarn bobbin take-off device according to claim 1, wherein, The base is a one-piece sealed structure.

8. A heated and humidified double cartridge outlet device according to any one of claims 1 to 7, wherein, The top of the barrel is hinged to the barrel lid, and the barrel lid is provided with a cable outlet.

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