Pipeline mounting device in pipe gallery of sewage treatment plant

By designing a pipe installation device that includes components such as a workbench, motor, winding roller, and pressure ring, the problem of low efficiency in manual pipe installation within the pipe gallery of a sewage treatment plant was solved, achieving efficient and stable pipe installation.

CN224150290UActive Publication Date: 2026-04-21SHANDONG ZIJIAN GRP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG ZIJIAN GRP
Filing Date
2025-06-18
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In the pipe gallery of the sewage treatment plant, the pipe installation is inefficient because it cannot be assisted by large machinery and relies on manual operation.

Method used

A pipe installation device for a sewage treatment plant pipe gallery was designed, including components such as a workbench, motor, bearing plate, winding roller, lifting belt, installation plate, pressure ring and adjusting ring. Through the synergistic action of these components, the pipe is fixed and transported. The combination of elastic pressure ring and screw prevents pipe deformation and improves installation efficiency.

Benefits of technology

It improves the efficiency of pipeline installation, reduces the workload of workers, and ensures the stability and safety of pipelines during the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of equipment, and particularly relates to a pipeline mounting device in a sewage treatment plant pipe gallery, which comprises a worktable, first motors are symmetrically mounted at the upper end of the worktable, a bearing plate is fixedly mounted at the upper ends of the first motors, a winding roller is movably mounted at the upper end of the bearing plate, and a lifting belt is movably mounted outside the winding roller. And one end of the lifting belt is fixedly connected with a mounting disc. According to the pipeline installation device, the auxiliary effect can be achieved during pipeline installation, firstly, the fixing disc is installed at the two ends of the pipeline, the two ends of the pipeline are embedded between the pressurizing ring and the lantern ring of the installation disc, then the external fastening ring is tightened, the fastening ring is tightened, and the fastening ring and the pipeline are connected in a fastened mode; and when the fastening ring is tightened, the shape of the pipeline can be deformed to a certain extent, so that the screw rod is rotated to drive the internal cylindrical block to move, the internal pressurizing block is extruded, and the pipeline mounting device effectively improves the mounting efficiency and reduces the workload of workers.
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Description

Technical Field

[0001] This utility model relates to the technical field of pipe gallery installation equipment, specifically a pipe installation device for a sewage treatment plant pipe gallery. Background Technology

[0002] A pipe gallery is essentially a corridor for pipelines. In chemical and related plants, many pipelines are concentrated together and laid out along the exterior of the equipment or plant, usually overhead and supported by brackets, forming a corridor-like structure. A few pipe galleries are located underground. Wastewater treatment plants also construct pipe galleries because wastewater treatment requires a large amount of pipeline transportation. Pipe galleries are the main locations for concentrated pipeline laying in large-scale facilities. They are constructed of steel or reinforced concrete columns, beams, and trusses, and can be single-story or multi-story, and can be passable or impassable.

[0003] When installing pipes inside the utility tunnel, most of the work requires manual operation. Due to the limited space inside the utility tunnel, large machinery cannot be used for lifting and installation, resulting in low installation efficiency and a long time required to complete the installation. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a pipe installation device for sewage treatment plant pipe corridors, which solves the problem of low efficiency in manual installation of pipe corridors.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a pipe installation device in a sewage treatment plant pipe gallery, comprising a workbench, a first motor symmetrically mounted on the upper end of the workbench, a bearing plate fixedly mounted on the upper end of the first motor, a winding roller movably mounted on the upper end of the bearing plate, a lifting belt movably mounted on the outside of the winding roller, an installation disc fixedly connected to one end of the lifting belt, a pressure ring fixedly mounted on the side of the installation disc, a collar fixedly mounted on the side of the installation disc, an adjusting ring movably mounted on the outside of the collar, a threaded ring fixedly mounted on the side of the installation disc, a screw movably mounted inside the threaded ring and penetrating the interior of the installation disc, and a polygonal ring fixedly mounted inside the installation disc.

[0006] As a preferred embodiment of this utility model, the lower end of the worktable is symmetrically equipped with movable wheels, and the bottom end of the worktable is fixedly equipped with a driver, which is electrically connected to the movable wheels.

[0007] As a preferred embodiment of this utility model, a hydraulic rod is fixedly installed inside the workbench, one end of the hydraulic rod is fixedly connected to the base plate, a sliding groove is provided on the upper surface of the workbench, and the lower end of the base plate is movably installed inside the sliding groove.

[0008] As a preferred embodiment of this utility model, a second motor is fixedly installed on the upper end of the bearing plate, the output end of the second motor is fixedly connected to the take-up roller, a rotating rod is fixedly installed on the output end of the first motor, and the bearing plate is fixedly installed on the upper end of the rotating rod.

[0009] As a preferred embodiment of this utility model, a lifting rod is fixedly installed at the top of the rotating rod, and a pulley is fixedly installed at the upper end of the lifting rod.

[0010] As a preferred embodiment of this utility model, an adjusting bolt is movably mounted on the side of the adjusting ring, and the pressure ring is made of rubber.

[0011] As a preferred embodiment of this utility model, a cylindrical block is fixedly installed at one end of the screw, and multiple springs are fixedly installed between the pressure ring and the polygonal ring, with the cylindrical block embedded inside the polygonal ring.

[0012] Compared with the prior art, this utility model provides a pipe installation device in the pipe gallery of a sewage treatment plant, which has the following beneficial effects:

[0013] This utility model, by setting up a pipe installation device, can assist in pipe installation. First, a fixing plate is installed at both ends of the pipe. An elastic pressure ring is installed on the inner side of the installation plate, and a collar and an adjusting fastening ring are installed on the outer side. During installation, both ends of the pipe are embedded between the pressure ring and the collar of the installation plate. Then, the outer fastening ring is tightened, which securely connects the fastening ring to the pipe. When the fastening ring tightens, it will cause a certain deformation of the pipe. Therefore, rotating the screw will drive the internal cylindrical block to move, causing the internal pressure block to be compressed and providing external support, preventing excessive tightening that could cause pipe deformation and affect installation. The pipe installation device effectively improves installation efficiency and reduces the workload of workers. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a pipe installation device in a sewage treatment plant pipe gallery according to the present invention.

[0015] Figure 2 This utility model relates to a pipe installation device in a sewage treatment plant pipe gallery. Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0016] Figure 3 This utility model relates to a pipe installation device in a sewage treatment plant pipe gallery. Figure 1 Enlarged schematic diagram of the structure at point B;

[0017] Figure 4 This is a cross-sectional structural diagram of the installation plate of a pipe installation device in a sewage treatment plant pipe gallery according to the present invention.

[0018] In the diagram: 1. Workbench; 2. First motor; 3. Rotating rod; 4. Base plate; 5. Hydraulic rod; 6. Slide groove; 7. Driver; 8. Sliding wheel; 9. Bearing plate; 10. Lifting rod; 11. Lifting belt; 12. Second motor; 13. Winding roller; 14. Pulley; 15. Mounting plate; 16. Collar; 17. Pressure ring; 18. Cylindrical block; 19. Adjusting ring; 20. Adjusting bolt; 21. Screw; 22. Threaded ring; 23. Spring; 24. Polygonal ring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 In this embodiment: a pipe installation device in a sewage treatment plant pipe gallery includes a workbench 1. A first motor 2 is symmetrically installed on the upper end of the workbench 1 to drive the upper rotating rod 3 to rotate, thereby driving the lifting rod 10 to rotate and adjust the lifting angle. A bearing plate 9 is fixedly installed on the upper end of the first motor 2. A winding roller 13 is movably installed on the upper end of the bearing plate 9. A lifting belt 11 is movably installed on the outside of the winding roller 13. The rotation of the winding roller 13 winds up and unwinds the lifting belt 11, thereby adjusting the height of the pipe. An installation plate 15 is fixedly connected to one end of the lifting belt 11. The installation plate 15 is connected to both ends of the pipe to move and install the pipe. A pressure ring 17 is fixedly installed on the side of the installation plate 15. A collar 16 is fixedly installed on the side of the installation plate 15. The pipe is embedded between the pressure ring 17 and the collar 16. An adjusting ring 19 is movably installed on the outside of the collar 16, which can be adjusted by rotation. Bolt 20 tightens the adjusting ring 19, fixing the pipe to the mounting plate 15. Since the pipe deforms under pressure, it is prone to slippage and damage. Tightening the outer adjusting ring 19 rotates the screw 21, causing it to move inside the threaded ring 22. A cylindrical block 18 is fixedly installed at one end of the screw 21. During movement, the cylindrical block 18 compresses the internal polygonal ring 24. A spring 23 is installed between the polygonal ring 24 and the pressure ring 17. When the cylindrical block 18 compresses, the elasticity of the spring 23 supports the inner wall of the pipe. A threaded ring 22 is fixedly installed on the side of the mounting plate 15. A screw 21 is movably installed inside the threaded ring 22 and passes through the interior of the mounting plate 15, facilitating rotation via the thread and increasing ease of use. A polygonal ring 24 is fixedly installed inside the mounting plate 15 to facilitate the installation and fixation of the spring 23.

[0021] In this embodiment, symmetrical movable wheels 8 are installed on the lower end of the workbench 1, and a driver 7 is fixedly installed on the bottom end of the workbench 1. The driver 7 is electrically connected to the movable wheels 8. The driver 7 is a battery and a drive motor. The battery provides power to the drive motor, driving the movable wheels 8 to rotate. A hydraulic rod 5 is fixedly installed inside the workbench 1. One end of the hydraulic rod 5 is fixedly connected to the base plate 4. The hydraulic rod 5 drives the base plate 4 on one side to move, so that the device can be used for pipes of different lengths. A sliding groove 6 is opened on the upper surface of the workbench 1, and the lower part of the base plate 4... The end is movably installed inside the slide 6, and a slide rod is installed inside the slide 6. The bottom end of the base plate 4 is sleeved on the outside of the slide rod and slides under the drive of the hydraulic rod 5. The upper end of the bearing plate 9 is fixedly installed with a second motor 12. The output end of the second motor 12 is fixedly connected to the take-up roller 13. The second motor 12 outputs power to drive the take-up roller 13 to rotate. The output end of the first motor 2 is fixedly installed with a rotating rod 3. The bearing plate 9 is fixedly installed on the upper end of the rotating rod 3 to increase the stability of the take-up roller 13 and the second motor 12 during use.

[0022] In this embodiment, a lifting rod 10 is fixedly installed at the top of the rotating rod 3, and a pulley 14 is fixedly installed at the upper end of the lifting rod 10, which makes the lifting belt 11 more stable and labor-saving during use. An adjusting bolt 20 is movably installed on the side of the adjusting ring 19. The pressure ring 17 is made of rubber, which facilitates elastic pressure application, making the pipe fixation more stable and safe. A cylindrical block 18 is fixedly installed at one end of the screw 21. Multiple springs 23 are fixedly installed between the pressure ring 17 and the polygonal ring 24. The elasticity of the springs 23 is used to support the inner wall of the pipe, increasing the stability of the pipe during installation. The cylindrical block 18 is embedded inside the polygonal ring 24, and the shape of the cylindrical block 18 is used to adjust the pressure.

[0023] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A sewage treatment plant pipe gallery pipe installation device, comprising a workbench (1), characterized in that: A first motor (2) is symmetrically installed on the upper end of the workbench (1). A bearing plate (9) is fixedly installed on the upper end of the first motor (2). A winding roller (13) is movably installed on the upper end of the bearing plate (9). A lifting belt (11) is movably installed on the outside of the winding roller (13). A mounting plate (15) is fixedly connected to one end of the lifting belt (11). A pressure ring (17) is fixedly installed on the side of the mounting plate (15). A collar (16) is fixedly installed on the side of the mounting plate (15). An adjusting ring (19) is movably installed on the outside of the collar (16). A threaded ring (22) is fixedly installed on the side of the mounting plate (15). A screw (21) is movably installed inside the threaded ring (22) and passes through the inside of the mounting plate (15). A polygonal ring (24) is fixedly installed inside the mounting plate (15).

2. A sewage treatment plant pipe gallery installation apparatus according to claim 1, characterised in that: The lower end of the workbench (1) is symmetrically equipped with movable wheels (8), and the bottom end of the workbench (1) is fixedly equipped with a driver (7), which is electrically connected to the movable wheels (8).

3. A sewage treatment plant pipe gallery installation apparatus according to claim 1, wherein: A hydraulic rod (5) is fixedly installed inside the workbench (1). One end of the hydraulic rod (5) is fixedly connected to the base plate (4). A sliding groove (6) is opened on the upper surface of the workbench (1). The lower end of the base plate (4) is movably installed inside the sliding groove (6).

4. A sewage treatment plant pipe gallery installation apparatus according to claim 1, characterized in that: The upper end of the bearing plate (9) is fixedly installed with a second motor (12), the output end of the second motor (12) is fixedly connected to the take-up roller (13), the output end of the first motor (2) is fixedly installed with a rotating rod (3), and the bearing plate (9) is fixedly installed on the upper end of the rotating rod (3).

5. A sewage treatment plant pipe gallery installation apparatus according to claim 4, characterised in that: A lifting rod (10) is fixedly installed at the top of the rotating rod (3), and a pulley (14) is fixedly installed at the upper end of the lifting rod (10).

6. A sewage treatment plant pipe gallery installation apparatus according to claim 1, wherein: The adjusting ring (19) is movably mounted with an adjusting bolt (20) on its side, and the pressure ring (17) is made of rubber.

7. A sewage treatment plant pipe gallery installation apparatus according to claim 1, wherein: A cylindrical block (18) is fixedly installed at one end of the screw (21), and multiple springs (23) are fixedly installed between the pressure ring (17) and the polygonal ring (24). The cylindrical block (18) is embedded inside the polygonal ring (24).